Correction to: High lactobionic acid production by immobilized Zymomonas mobilis cells: a great step for large-scale process

Bioprocess and Biosystems Engineering - In the original publication, table captions were incorrectly published. The correct captions are given here.     

Ethanol production by immobilized cells of Zymomonas mobilis

Summary Columnar reactors containing immobilized cells of Zymomonas mobilis were utilized for the continuous production of ethanol from glucose. Two different immobilization strategies were investigated. In one case, cells were entrapped in borosilicate glass fiber pads, while in the other, cells were immobilized via flocculation. The reactors were operated in both the fixed-bed and expanded-bed manner. Ethanol productivities as high as 132 g/l·h were achieved. Data obtained from studies employing 5.0 and 10.0% glucose concentrations are presented. Problems encountered during the operation of the continuous, immobilized cell reactors are discussed.Operated by Union Carbide Corporation under contract W-7405-eng-26 with the U.S. Department of Energy.     

Continuous ethanol production by immobilized cells of Zymomonas mobilis

Summary Studies have been carried out with a highly productive strain of Zymomonas mobilis in an immobilized cell reactor using both Ca alginate and -carrageenan as supporting matrices. Productivities above 50 g/l/h have been found at ethanol concentrations in excess of 60 g/l. With immobilized cells of Z. mobilis, there was a decline of approximately 30s% in activity after 800 h operation.     

Continuous production of ethanol from fructose by immobilized growing cells of Zymomonas mobilis

Immobilized growing cells of Zymomonas mobilis were found to ferment rapidly and efficiently media containing 100 g/L fructose in a continuous reactor. A volumetric ethanol productivity of 94.8 g/L h was achieved at a substrate conversion of 75.5%. With 97% conversion of substrate the productivity was 28.4 g/L h. At fructose concentrations of 150 and 200 g/L substrate and product inhibitions limited the performance of the reactor. Ethanol production was constant over a period of 55 days.     

Preparation and characterization of immobilized growing cells of Zymomonas mobilis for ethanol production

Zymomonas mobilis cells were entrapped in K. carrageenan. Growth was observed with the immobilized cell preparation. The kinetic and yield parameters for the conversion of fructose to ethanol were nearly identical to free cells. The same preparation of immobilized cells was used in six repeated batch runs and at the end sixthbatch fructose was converted to ethanol more rapidly and efficiently with ethanol productivity of 14 g/L h and 96% conversion of fructose. The effect of high fructose and ethanol levels on specific fructose uptake rate and ethanol productivity was studied and quantitatively analyzed.     

High ethanol productivity from lactose by immobilized cells of Kluyveromyces fragilis and Zymomonas mobilis

Ethanol production from 200 g lactose/l by Kluyveromyces fragilis immobilized in calcium alginate was 63 g/l whereas with co-immobilized K. fragilis and Zymomonas mobilis 72 g ethanol/l was attained. With free cells of K. fragilis, only 52 g ethanol/l was obtained. The beads were relatively stable without significant reduction in activity for about six batches of fermentation.The authors are with the Department of Microbiology and Microbial Technology, School of Biological Sciences, Madurai Kamaraj University, Madurai 625 021, India.This paper is dedicated to Professor M. Lakshmanan, Vice-Chancellor, Madurai Kamaraj University, in commemoration of his 60th birthday.     

Kinetics of ethanol production by immobilized cells of Zymomonas mobilis at varying d-glucose concentrations

Ethanol fermentation by cells of Zymomonas mobilis immobilized in calcium alginate gel has been studied using 5 to 30 wt% initial d-glucose in the medium. Up to 27% d-glucose was completely fermented and the maximum ethanol concentration of 12.6% (w/v) was obtained using an immobilized cell concentration of 58 g dry wt l^?1 of bead volume. The ethanol yield coefficient was almost unaffected by initial d-glucose concentration and its value was >95% of theoretical. The rates of ethanol production and d-glucose utilization first increased, with an increase in initial d-glucose concentration up to 13.6%, and then started to decrease upon a further increase in initial d-glucose concentration. Cell leakage from the calcium alginate beads was very low.     

Sorbitol production by Zymomonas mobilis

Summary High resolution ¹³C Nuclear Magnetic Resonance (NMR) spectroscopy has been employed to determine the chemical composition of the unknown major products in a sucrose or fructose plus glucose fermentation to ethanol by the bacterium Zymmonas mobilis. When grown on these sugars Z.mobilis was found to produce significant amounts of sorbitol, up to 43 g·l^-1 for strain ZM31 when grown on 250 g·l^-1 sucrose.The production of sorbitol and decrease of glucose, fructose, or sucrose was followed throughout batch fermentations by NMR and HPLC. Sorbitol was shown to be derived only from fructose by [¹⁴C]-feeding experiments. Additionally ³¹P NMR spectroscopy was utilized to determine the concentrations of both glucose 6-phosphate and fructose 6-phosphate relative to their respective concentrations in Z.mobilis cells fermenting glucose or fructose alone.It is suggested that free glucose inside the cell inhibits fructokinase. Free intracellular fructose may then be reduced to sorbitol via a dehydrogenase type enzyme. Attempts to grow Z.mobilis on sorbitol were unsuccessful, as were experiments to induce growth via mutagenesis.This work was supported in part by the National Energy Research, Development and Demonstration Council of Australia     

Continuous ethanol production at high glucose concentrations by a passively immobilized Zymomonas mobilis system

Summary The effect of high glucose concentrations on continuous ethanol production by passively immobilized Zymomonas mobilis cells has been studied. High effluent ethanol concentrations always led to low productivities. The maximum ethanol concentration attained was 92.8 g/l (98% glucose conversion) at a dilution rate of 0.14 h^-1 with 200 g/l glucose medium. The observed enhancement of cell immobilization in the fibrous support at high glucose concentrations in the feed input seems to be related to the formation of bacterial filaments.Preliminary results from this work were previously presented at the Second Spanish Conference on Biotechnology (Barcelona, 1988)     

High ethanol productivities using small Ca-alginate beads of immobilized cells of Zymomonas mobilis

Summary Zymomonas mobilis cells were immobilized into small 1 mm diameter beads of Ca-alginate in order to minimize mass transfer limitations and maximize immobilized cell activity. A combination of small bead size with a high cell concentration of 58 g dry wt. cell per lit. bead volume resulted in high ethanol productivities using a newly designed packed bed bioreactor system. Steady-state dilution rates ranging from 0.4 h^-1 to 3.9 h^-1 were run resulting in a maximum productivity of 102 g ethanol/l/h for an inlet substrate concentration of 100 g glu/l and 87% conversion. The bioreactor was run continuously at a fixed dilution rate for 384 h and short intermittent treatment of the beads with CaCl₂ temporarily increased ethanol productivity to a maximum of 116 g ethanol/l/h.     

Mathematical modeling of ethanol production by immobilized Zymomonas mobilis in a packed bed fermenter

A mathematical model which describes ethanol production in a packed bed fermenter containing. Zymomonas mobilis entrapped in small spheres of calcium alginate within a packed bed fermenter has been developed. The equations combine simultaneous diffusion and reaction as well as a complex flow pattern to calculate glucose and ethanol profiles in the column type reactor. As part of the study, diffusivity values for glucose and ethanol in cell-loaded calcium alginate were determined. Also a freecell kinetic expression for Z. mobilis at 33 degrees C and ph 6.0 was developed. Comparison of the model with actual experimental results were made showing average deviations of ca. 30-40%.     

Hydrogen peroxide production by Zymomonas mobilis

Summary The anaerobic aerotolerant bacterium Zymomonas mobilis 113 produced superoxide (O ₂ ^- ) and hydrogen peroxide (H₂O₂) under aerobic conditions. The main generators of H₂O₂ were glucose oxidase and superoxide dismutase (SOD). The O ₂ ^- generation was probably related to minor alternative reduced nicotinamide adenine zinucleotide (NADH)-oxidation reactions in the electron transport chain. An increase in medium pO₂ was observed during growth of Z. mobilis 113 in a batch culture. The maximum pO₂ increase correlated with glucose oxidase and SOD activities. An decrease in medium pO₂ value coincided with an increase in catalase activity in batch culture. Medium deoxygenation reduced the pO₂ effect, yet the culture still responded with a pO₂ increase after inoculation and addition of the feeding medium. We conclude that the apparent pO₂ effects are related to changes in H₂O₂ concentration in the culture liquid.     

Ethanol production by immobilized Saccharomyces cerevisiae, Saccharomyces uvarum, and Zymomonas mobilis

Saccharomyces cerevisiae NRRL Y-2034, S, uvarum NRRL Y-1347, and Zymomonas mobilis NRRL B-806 each were separately immobilized in a Ca-alginate matrix and incubated in the presence of a free-flowing and continuous 1, 3, 5, 10, or 20% (w/w) glucose solution. In general, the yeast cells, converted 100percnt; of the 1, 3, and 5% glucose to alcohol within 48 h and maintained such a conversion rate for at least two weeks. The bacterium converted ca. 90% (w/w) of the 1, 3, and 5% glucose to alcohol continuously for one week. However, both the yeast and bacterium were inhibited in the highest glucose (20% w/w) solution. All of the immobilized cultures produced some alcohol for at least 14 days. Immobilized S. cerevisiae was the best alcohol producer of all of the glucose concentrations; the yeast yielded 4.7 g ethanol/100 g solution within 72 h in the 10% glucose solution. After 7-8 days in the 10% solution, S. cerevisiae produced ethanol at 100% of theoretical yield (5.0 g ethanol/100 g solution), with a gradual decrease in alcohol production by 14 days. Immobillized S. uvarum produced a maximum of 4.0 g ethanol/100 g solution within 2 days and then declined to ca. 1.0 g ethanol/100 g solution after 7 days continuous fermentation in the 10% glucose solution. Zymomonas mobilis reached its maximum ethanol production at 4 days (4.7 g/100 g solution), and then diminished similarly to S. uvarum. The development of a multiple disk shaft eliminated the problem both of uneven distribution of alginate-encapsulated cells and of glucose channeling within the continuous-flow fermentor column. This invention improved alcohol production about threefold for the yeast cells.     

Optimization of process design for continuous ethanol production by Zymomonas mobilis ATCC 29191

A two-stage continuous-stirred-tank-reactor (CSTR) system is used to achieve high final alcohol concentrations (>100 g/l) with Zymononas mobilis ATCC 29191. By employing continuous cell recycle on the second stage CSTR of a two-stage process a high overall volumetric productivity (18.13 g/l/h) is achieved together with >100 g/l effluent alcohol.     

Effects of ethanol concentration on immobilized Zymomonas mobilis for continuous production of ethanol

The effects of ethanol concentration on the ethanol productivity and activity of immobilized Zymomonas mobilis cells during continuous fermentation of glucose has been studied at various ethanol concentrations. On changing the inlet ethanol concentration, Po, from 0.0 kg/m³ to any other level, 8 h were required to fully experience the effects of a change in Po, whereas 8 h to 2 days, depending on Po, were required to reach the steady state on switching back to the ethanol free medium. The volumetric ethanol productivity decreased from 92.5 to 0.0 kg/m³·h as the ethanol concentration in the bioreactor was changed from 46.3 to 126 kg/m³. The activity of the immobilized cells recovered up to 63% in 2 days even after exposing the cells to 126 kg/m³ of ethanol.     

Effect of temperature and pH on immobilized Zymomonas mobilis for continuous production of ethanol

The effects of temperature and inlet pH of the medium on the ethanol productivity and activity of the immobilized Z. mobilis cells during continuous fermentation of glucose have been studied at various temperatures and pH. On changing the temperature from one steady state level to a new one, 6-8 h were required in order to fully experience the effect of a change in temperature; whereas 8-20 h were required on changing the pH. The optimum temperature of 37 degrees C and a broad pH range of 4.4-6.0 were observed for maximum ethanol productivity and ethanol yield.     

Continuous ethanol production from sago starch using immobilized amyloglucosidase and Zymomonas mobilis

To produce ethanol more economically than in a conventional process, it is necessary to attain high productivity and low production cost. To this end, a continuous ethanol production from sago starch using immobilized amylogucosidase (AMG) and Zymomonas mobilis cells was studied. Chitin was used for immobilization of AMG and Z. mobilis cells were immobilized in the form of sodium alginate beads. Ethanol was produced continuously in an simultaneous saccharification and ethanol fermentation (SSF) mode in a pacekd bed reactor. The maximum ethanol productivity based on the void volume, V_v, was 37 g/l/h with ethanol yield, Y_p/s, 0.43 g/g (84% of the theoretical ethanol yield) in this system. The steady-state concentration of ethanol (46 g/l could be maintained in a stable manner over two weeks at the dilution rate of 0.46 h⁻.