Growth and carotenoid production by pH-stat cultures of Phaffia rhodozyma

To optimize biomass and carotenoid production by Phaffia rhodozyma in pH-stat cultures, two methods of feeding glucose were studied. In the first method, which is comparatively simple to operate, the glucose feeding set point (pH 5.02) was higher than the culture pH (5.00) and P. rhodozyma grew at a low specific growth rate (=0.055 h^–1). In the second method, the glucose feeding set point (pH 4.98) was lower than the culture pH (5.00) and the yeast grew at a specific growth rate of =0.095 h^–1. With the second method of glucose feeding, which is more complex and in order to prevent overfeeding of glucose, a time interval was added to the control strategy of the glucose pump and allowed to expire before the next dose of glucose was added. The length of the time interval affected biomass and carotenoid production. A critical time interval (T_c) was defined. In pH-stat cultures of P. rhodozyma, it was found that if the time interval was set longer than the critical time interval, the yeast did not grow.     

不同补料发酵方式对发夫酵母产虾青素的影响

对发夫酵母的不同补料发酵方式进行了研究,期望提高发酵产率,以便对工业化生产提供一定的指导作用。实验结果表明：采用恒pH葡萄糖-氨水流加培养,色素量和生物量均具有最大值,分别为54.3μg/ml和49.5μg/ml;其次是指数流加培养,色素量和生物量分别为49.9μg/ml和47.4mg/ml;恒pO2流加方式下色素量和生物量分别为34.04ug/ml和35.4mg/ml;恒pH葡萄糖流加方式所得的色素量和生物量最小,分别为32.3μg/ml和31.5mg/ml。不同的补料发酵方式对发夫酵母生长和色素形成的影响很大。     

法夫酵母产虾青素的反复分批及反复分批补料发酵

以生物量和虾青素产量为指标,考察法夫酵母多批次半连续培养产虾青素的稳定性。实验结果显示,在摇瓶上分别以4 d和5 d为周期反复分批培养法夫酵母,虾青素产量呈现先增加再下降的趋势,但第2代至第7代虾青素产量仍高于第1代,并且4 d为周期的虾青素平均产量略高于5 d的。在5 L罐法夫酵母进行反复分批补料发酵中,不管是补加30％的葡萄糖还是补加30％的淀粉水解糖,第2个批次发酵的生物量和虾青素产量均达到第1个批次的水平,表明菌种稳定性较好。     

Use of n-hexadecane as an oxygen vector to improve Phaffia rhodozyma growth and carotenoid production in shake-flask cultures

AIMS: To identify beneficial oxygen vectors for Phaffia rhodozyma in liquid cultures, and to evaluate their use to improve the oxygen transfer and carotenoid production in the yeast cultures. METHODS AND RESULTS: Several liquid hydrocarbons were tested as oxygen vectors for improving the yeast growth and carotenoid production in shake-flask cultures of P. rhodozyma. While all nontoxic organic liquids (Log P: > or =5.6) showed a positive effect, n-hexadecane was proved to be the most beneficial for the yeast growth and carotenoid production. The addition of 9% (v/v) n-hexadecane to the liquid medium at the time of inoculation was found to be optimal, increasing the carotenoid yield by 58% (14.5 mg l(-1) vs 9.2 g l(-1) in the control) and the oxygen transfer rate (OTR) by 90%. CONCLUSIONS: The addition of n-hexadecane to shake-flask cultures of P. rhodozyma significantly improved the oxygen transfer in culture, thus increasing the carotenoid production. SIGNIFICANCE AND IMPACT OF THE STUDY: Use of organic oxygen vectors such as n-hexadecane may be a simple and useful means for enhancing oxygen transfer and carotenoid production in liquid fermentation of P. rhodozyma.     

Ethanol increases carotenoid production in Phaffia rhodozyma

Addition of ethanol (0.2%) to cultures of the yeast Phaffia rhodozyma increased the specific rate of carotenoid production [(carotenoid)(cell mass)⁻¹(time)⁻¹]. The incremental increase in carotenoid synthesis with ethanol was highest in carotenoid-hyperproducing strains. Ethanol increased carotenoid production when it was added at various points during the lag and active growth phases. Ethanol increased alcohol dehydrogenase and hydroxy-methyl-glutaryl-CoA (HMG-CoA) reductase activities. Our results indicate that increased carotenoid production by ethanol is associated with induction of HMG-CoA reductase and possibly activation of oxidative metabolism. Received 24 December 1996/ Accepted in revised form 27 May 1997     

Effect of the carbon source on the carotenoid profiles of Phaffia rhodozyma strains

Phaffia rhodozyma strains ATCC 24202, ATCC 24203, ATCC 24228, ATCC 24229, ATCC 24261, NRRL Y-10921, NRRL Y-10922 and NRRL Y-17268 were grown on culture media containing glucose, sucrose or xylose as carbon sources. Carotenoids were extracted from biomass and analyzed by HPLC with diode-array detection. The carotenoid profiles depended on both the strain considered and the carbon source employed. Astaxanthin, the main pigment found in P. rhodozyma, accounted for 42–91% of total carotenoids. Other carotenoids such as canthaxanthin, echinenone, 3-hydroxyechinenone, lycopene, 4-hydroxy-3′, 4′-didehydro-β-ψ-carotene and phoenicoxanthin were detected. The highest volumetric carotenoid concentration (3.60 mg L⁻¹) was obtained with strain NRRL Y-17268 growing on xylose. In this case, astaxanthin accounted for 82% of total carotenoids. Received 29 May 1997/ Accepted in revised form 08 August 1997     

高产虾青素红发夫酵母选育研究进展

虾青素是 60 0多种类胡萝卜素中的一种 ,具有抗氧化 ,抗肿癌和增强免疫力等许多重要的生理和生物学功能 ,在水产养殖、食品和医药等领域应用前景广阔。综述了虾青素的生物来源、生物转化途径以及高产虾青素红发夫酵母菌株的选育。     

法夫酵母生产虾青素发酵条件的研究

方法：分别进行了接种时间、摇床转速、接种量和装液量对法夫酵母细胞生产虾青素摇瓶发酵过程影响的实验,比较了DMSO法、酸热法、碱法和自溶法等破壁方法和提取溶剂之间的差别,测定了法夫酵母生长过程中的生物量、类胡萝卜素产量和培养基中的残糖。结果：确定了最佳的摇瓶发酵条件为：种瓶至发酵摇瓶的接种时间为40h,摇床转速为160r/min,接种量为10%,装液量为50mL;DMSO法和丙酮分别为合适的破壁方法和提取溶剂。结论：初步确定发酵的基本条件,为进行法夫酵母高产虾青素菌种的筛选以及发酵培养基的优化奠定了基础。     

Relationship between astaxanthin production and the intensity of anabolic processes in the yeast <Emphasis Type="Italic">Phaffia rhodozyma</Emphasis>

The astaxanthin synthesis in the yeast Phaffia rhodozyma was shown to depend on the rate of growth occurring in the first two days of cultivation. The growth rate of the yeast culture studied was preset by the cultivation conditions, among which the C : N ratio was decisive. The intense anabolic processes coupled with active culture growth during the first 24 h significantly inhibited the synthesis of the key enzymes involved in astaxanthin synthesis, which led to a marked decrease in the carotenoid production. It was demonstrated that, for the maximum yield of astaxanthin to be obtained from 1 l of nutrient medium, it is necessary to carry out cultivation, beginning with the first day, at a growth rate significantly lower than µ_max. The optimum budding rate of the mutant strain Ph. rhodozyma VKPM Y-2409 consistent with the maximum astaxanthin synthesis was determined. The specific astaxanthin productivity of the strain studied was about 7.0 mg/g of dry biomass at a budding rate of <0.5.Translated from Mikrobiologiya, Vol. 73, No. 6, 2004, pp. 751–757.Original Russian Text Copyright © 2004 by Vustin, Belykh, Kishilova.     

补料工艺对两株法夫酵母菌株产虾青素的影响

【目的】考察不同补料工艺对法夫酵母菌株生长和虾青素合成的影响。【方法】对法夫酵母JMU-VDL668和JMU-MVP14菌株在7 L罐中进行分批及分批补料培养; 同时, 测定发酵过程中生物量、虾青素和葡萄糖含量的变化。【结果】采用恒DO补料, 法夫酵母JMU-VDL668菌株获得的生物量最大(64.6 g/L), 是分批培养的2.2倍; 采用恒pH补料发酵, 虾青素的产量最高(20.6 mg/L), 是分批培养的1.5倍。与JMU-VDL668菌株不同, 虾青素高产菌株JMU-MVP14菌株采用恒pH补料, 获得生物量最大(48.5 g/L), 但虾青素产量大大降低(仅17.5 mg/L); 采用脉冲补料, 虾青素产量最高, 达到414.1 mg/L, 与分批发酵相比提高了200.2%; 采用恒DO补料, 生物量(38.5 g/L)和虾青素产量(403.2?mg/L)增加显著, 与分批发酵相比分别提高了133.1%和192.3%。【结论】不同补料工艺对法夫酵母菌株生产虾青素影响很大。其中, 采用恒pH补料工艺, 法夫酵母JMU-VDL668菌株可以获得最高的虾青素产量, 而采用脉冲补料工艺, 最适于法夫酵母JMU-MVP14菌株发酵生产虾青素。     

Growth kinetics and astaxanthin production of Phaffia rhodozyma on glycerol as a carbon source during batch fermentation

Glycerol was studied as a substrate for astaxanthin by Phaffia rhodozyma PR 190. With co-utilisation of yeast extract and peptone, the maximum specific growth rate was 0.24 ± 0.02 h–1. Astaxanthin percentage in total pigment is constant (0.78 mg/g) and its yield from glycerol is always 0.97 mg/g. The yield of biomass from glycerol alone is 0.50 ± 0.02 g/g. The specific rate of astaxanthin production versus the cell growth rate reached a maximum for an optimal specific growth rate of 0.075 h–1. For this optimal value, the maximum specific astaxanthin production rate is 0.09 ± 0.01 mg/g.h. The best astaxanthin results were : 33.7 mg/l, 0.2 mg/l.h and 1.8 mg/g yeast after a fermentation term of 168 hours. Our results suggest a strategy of astaxanthin production in fed batch culture or chemostat at a growth rate of 0.075 h–1. © Rapid Science Ltd. 1998     

虾青素高产菌株的选育

采用激光（Laser）、紫外线（UV）、亚硝基胍（NTG）及其复合诱变法夫酵母菌,再用高浓度葡萄糖培养基选育经复合诱变的法夫酵母菌。结果表明：与原始出发菌相比,菌株经诱变后其虾青素产量有显著提高,其中复合诱变的是青素产量可达7.26μm/ml。诱变高产菌株遗传稳定性好。     

物化因子结合诱变选育耐温型法夫酵母

以法夫酵母为出发菌株,采用紫外线及甲基磺酸乙酯对其进行诱变育种,筛选出1株最适生长温度比诱变前提高10℃且虾青素产量可达到5．08mg／L的突变菌株,该菌株经多次传代生产性能稳定。     

On-line monitoring of Phaffia rhodozyma fed-batch process with in situ dispersive Raman spectroscopy

Since the yeast Phaffia rhodozyma was first described some 35 years ago, there has been significant interest in the development of commercial processes to exploit its ability to produce carotenoids (approximately 80% astaxanthin). However, the optimal conditions for carotenoid production are not well understood. A key limitation has been the lack of an appropriate sensor for on-line carotenoid quantification. In this study, an in situ Raman spectroscopy probe was used to monitor intracellular carotenoid production for three consecutive P. rhodozyma fed-batch experiments. Raman spectroscopy is particularly well suited to the study of carotenoids due to a resonance effect, which greatly enhances the intensity of the three fundamental carotenoid bands, nu(1) (1513 cm(-1), C(-) (-)C stretch), nu(2) (1154 cm(-1), C-C stretch), and nu(3) (1003 cm(-1), CH(3) rock). For all three cultures, the peak height of these bands was linearly correlated with intracellular carotenoid content (1 to 45 mg/L) to a precision of better than 5%, and the correlation from one experiment was directly applicable to others.     

响应面法对红法夫酵母合成虾青素主要影响因素的优化

在单因素试验确定了红法夫酵母生物合成虾青素培养基组份的基础上,用响应面法对其浓度进行优化。首先用分式析因设计评价了培养基的各组份对虾青素产量的影响,并找出主要影响因子为蔗糖和酵母粉,二者分别达到了极显著和显著水平。用最陡爬坡路径逼近最大响应区域后,运用旋转中心复合设计及响应面分析,确定了主要影响因子的最佳浓度。其中,蔗糖的最佳浓度为49.8g/L,酵母粉的浓度为9.6g/L。菌株在优化培养基中的虾青素产量为9861μg/L,比优化前增加了近1倍。     

虾青素高产菌的选育

红发夫酵母（Phaffia rhodozyma)是微生物发酵法生产虾青素的优良菌株,作者采用Cs^137-γ射线重复辐照,并进行亚硝基胍（NTG）诱变处理,选育得到一株高产虾青素的红发夫酵母YB-20-28突变株,该菌株摇瓶发酵的生物量达老人家酵母YB-20-28突变株,该菌株摇瓶发酵的生物量达36.3g/L,总色素含量为1216.0μg/g,较出发菌株提高308%,虾青素产量达30.9μg/mL,是一株颇具开发潜力的虾青素高产菌株。     

法夫红酵母高产虾青素菌株的研究概况

虾青素是一种天然类胡萝卜素,具有较强的抗氧化作用。法夫红酵母是一种能合成虾青素的真菌。本文主要概述法夫红酵母高产虾青素菌株的育种、高产株选择、培养条件和虾青素的提取检测方法     

一株法夫酵母虾青素高产菌株的生产性能

为了评价虾青素高产菌株-法夫酵母JMU-MVP14的生产性能及建立虾青素高产发酵技术,通过测定糖、生物量、虾青素产量、总类胡萝卜素产量等发酵参数,用摇瓶试验对比了法夫酵母JMU-MVP14和出发菌株的差异,用7 L罐试验对比了pH值调控方式及补料培养基成分对发酵的影响,用1 m3罐试验评估了法夫酵母JMU-MVP14高密度发酵虾青素的产量水平。摇瓶发酵结果表明,法夫酵母JMU-MVP14虾青素及总类胡萝卜素的细胞产率分别达到6.01 mg/g及10.38 mg/g;7 L罐分批发酵试验结果表明,自动流加调     

Genetics and electrophoretic karyotyping of wild-type and astaxanthin mutant strains of Phaffia rhodozyma

In this work we establish the chromosomal composition of a wild-type, one astaxanthin and two -carotene overproducer strains of the red yeast Phaffia rhodozyma. The method used has been pulsed field gel electrophoresis, which has determined 9 DNA chromosomal bands in the yeast genome. The two largest bands are triplets and two other bands, VI and VIII, seem to be doublets. The size of the chromosomal bands varies between 0.35 and 2.5 Mb, suggesting a genome size of 25 Mb. The technique used, complemented with hybridization assays using specific DNA probes, provides direct information about the genomic organization of P. rhodozyma. We have also cloned and located in chromosomal bands different DNA sequences that code for the translation elongation factor 1 alpha (ef-1), a 7.6 kb BamHI fragment of repetitive DNA (possibly rDNA) and a randomly chosen fragment (named locus R2). Additionally, we have detected a chromosomal length polymorphism between wild-type strains and mutant strains affecting carotenogenesis obtained in our laboratory.     

法夫酵母高密度培养及虾青素的高产研究*

本文对法夫酵母Phaffia rhodozyma的不同流加培养模式进行了研究。实验结果表明,采用指数流加,虾青素产率和细胞干重具有较大值,分别达到14.52mg/l和32.56g/l;其次是恒pO2流加和恒速流加培养,虾青素产率分别达到8.89mg/l和6.70mg/l; 恒pH流加方式更有利于法夫酵母细胞的生长(14.62g/l DCW)。但是,不同流加培养模式所得的μmax和qasta具有较大的差距。恒pH、恒pO2流加培养及间歇培养有较大值,分别为0.0613 h-1、0.056 h-1、0.053 h-1;指数流加的μmax较小。间歇培养中虾青素生成比率最大,qasta=0.048×10-3h-1。