Effect of reactor height on mixing characteristics and performance of the anaerobic downflow stationary fixed-film (DSFF) reactor

Three anaerobic downflow stationary fixed-film (DSFF) reactors using multiple vertical clay channels of different heights (31, 92 and 183 cm) and treating bean blanching waste showed improved performance and mixing characteristics with increased reactor height. A start-up period of 100 days was necessary to achieve the best performance in terms of loading rate (up to 9.5 kg Chemical Oxygen Demand (COD) m^?3 d^?1) and methane production rate (up to 2.7 m³ m^?3 d^?1). During this period, differences in performance could only be related to the surface-to-volume ratio. At steady-state, mixing analysis indicated that the reactors deviated from the perfect-mixed pattern. Some dead space and shortcircuiting occurred. The amount of dead space due to biomass accumulation decreased as the reactor height increased (up to 44% for the shortest reactor). The COD removal efficiency was dependent on loading rate, decreasing from 90% at a loading rate of 1.0 kg COD m^?3 d^?1 to 75% at 7.0 kg COD m^?3 d^?1. However, the effect was more pronounced in the shortest reactor than in the tallest one. The improvement in mixing characteristics in the tallest reactor could be related to the higher liquid velocity inside channels which in turn permitted better support utilization and concomitant better COD removal. Data also suggest that it may be preferable to scale-up vertically rather than horizontally in order to maximize the liquid velocity in the channels.     

Design of acidogenic reactors for the anaerobic treatment of the organic fraction of solid food waste

Volatile Fatty Acids (VFA) production by anaerobic fermentation of organic solid wastes was studied at laboratory scale. The influence of initial substrate concentration was evaluated on VFA production. Completely mixed reactors (0.9?l) were used at mesophilic temperature (35?°C). Food wastes had 43.8% Total Solids content. Three dilutions of substrate (1/25, 1/10 and 1/5) corresponding to 1.75%, 4.38% and 8.76% of Total Solids and five values of Organic Loading Rates: 2, 5, 10, 12.5 and 25?kg COD/m³?d were studied. It was found that substrate 1/10 led to 14?g VFA/l at a loading rate of 12.5?kg COD/m³?d and an hydraulic retention time of 3.7 d. The main VFA produced were especially acetate and butyrate. Substrate diluted 1/5 led to 26.1?g VFA/l at a loading of 5?kg COD/m³?d and an hydraulic retention time of 15.1 d, but biomass production was not optimal. In a second study, a cascade of three reactors was used. An effluent with 42?g VFA/l was obtained at steady-state conditions at a loading of 12.5?kg of COD/m³?d and an hydraulic retention time of 12.5?d. The distribution of VFA was the following: 36% of propionate, 34% of acetate and 22.5% of butyrate.     

Start-up of anaerobic filters containing different support materials using pig slurry supernatant

Summary Start-up of four laboratory-scale anaerobic filters, containing clay, coral, mussel shell and plastic pall ring support materials, was achieved at a hydraulic retention time of 6 days and a constant COD loading, ab initio, of 5 kg COD.m^–3.d^–1 using a pig slurry supernatant feed. Start-up was most rapid with the clay filter (c. 20 days) and was slowest with the filter containing the mussel shell support. Irrespective of the time taken for start-up, the performance of all four filters at steady-state was similar, with COD removal efficiencies of 69–73% being attained. Start-up and steady-state performance did not correlate directly with either the unit surface area or the porosity of the support materials utilised.     

Long-term, high-rate anaerobic biological treatment of whey wastewaters at psychrophilic temperatures

Two laboratory-scale anaerobic hybrid reactors, R1 and R2, treated low- (1 kg COD m-3) and high-strength (10 kg COD m-3) whey-based wastewaters, respectively, in a 500-day trial. The chemical oxygen demand (COD) removal efficiencies of R1 averaged 70-80%, at organic loading rates of 0.5-1.3 kg COD m-3 day-1, between 20 and 12 degrees C. The COD removal efficiencies of R2 exceeded 90%, at organic loading rates up to 13.3 kg COD m-3 day-1, between 20 and 14 degrees C. Lowering the operating temperature of R2 to 12 degrees C resulted in a decrease in COD removal efficiency, to between 50% and 60%, and a disintegration of granular sludge. The decline in performance, and granule disintegration, was reversed by decreasing the organic loading rate of R2 to 6.6 kg m-3 day-1. Specific methanogenic activity profiles revealed mesophilic (37 degrees C) temperature optima for biomass in both reactors, even after 500 days of psychrophilic operation, although the development of psychrotolerance in the biomass was noted.     

The influence of anaerobic pretreatment on the nitrogen removal from biosynthetic pharmaceutical wastewaters

The C:N ratio of the pharmaceutical wastewaters is usually suitable for a combination of the anaerobic pretreatment with the high COD removal and aerobic posttreatment with the efficient biological N removal. This kind of anaerobic-aerobic process was tested in semipilot scale by using a UASB reactor and an activated sludge system with a predenitrification (total volume 100 1). It was found that at a total HRT of 2.3 days an average of 97.5% of COD and 73.5% of total N was removed. The UASB reactor was operated at 30°C with a volumetric loading rate of 8.7 kg.m^-3.d^-1, the efficiency of COD removal was 92.2%. The processes, which take part in the biological removal of nitrogen, especially the nitrification, were running with lower rates than usually observed in aerobic treatment systems.Abbreviations AAO anaerobic anoxic oxic configuration - AOO anaerobic oxic oxic configuration - B _V volumetric organic loading rate (kg COD.m^-3. d^-1) - dB _x specific COD removal rate (mg COD. g^-1 VSS. d^-1) - DNR denitrification rate (mg N–NO₃. g^-1 VSS. h^-1) - E_COD efficiency of COD removal (%) - HRT hydraulic retention time (d) - NR nitrification rate (mg N–NO₃. g^-1 VSS. h^-1) - R recirculation ratio (%) - SBP specific biogas production (m³.kg^-1 removed COD) - SRT solids retention time; sludge age (d) - SS suspended solids (g.1^-1) - UASB upflow anaerobic sludge blanket reactor - VSS volatile suspended solids (g.1^-1)     

Anaerobic filter treatment of fishery wastewater

Anaerobic treatment of wastewater from a selected seafood processing plant was conducted at organic loading rates (OLR) ranging from 0.3 to 1.8 kg chemical oxygen demand (COD)/m³.day and hydraulic retention times (HRT) ranging from 36 to 6 days. COD reduction decreased with increasing OLR. More than 75% COD reduction could be maintained up to an OLR of about 1 kg COD/m³.day with an HRT of 11 days. An OLR of 1.3 kg COD/m³.day corresponding to an HRT of 6.6 days gave maximal biogas productivity of 1.5 m³/m³.day or 1.3 m³ biogas/kg COD with a 65% COD reduction. If the HRT was kept constant at 11 days, an OLR of 1.3 kg COD/m³.day achieved maximal biogas productivity (1.1 m³/m³.day) and yield (0.75 m³/kg COD) and a 60% COD reduction for treatment of tuna condensate.P. Prasertsan and S. Jung are with the Department of Agro-Industry, Faculty of Natural Resources, Prince of Songkla University, Hatyai 90110, Thailand. K.A. Buckle is with the Department of Food Science and Technology, University of New South Wales, Kensington, NSW 2033, Australia.     

Treatment of fish processing waste using the downflow stationary fixed film (DSFF) reactor

Summary The DSFF reactor has been shown to be capable of treating a wide variety of wastes. In this study, a high protein fish processing waste was treated at several influent concentrations. Chemical oxygen demand (COD) removal efficiencies of up to 90% were achieved at loading rates in excess of 10 kg COD/m³/day.     

Granulation in anaerobic sludge bed reactors treating food industry wastes

Three parallel laboratory reactors, R1, R2 and R3, received food industry wastewater: R1 unadulterated; R2 supplemented with calcium and phosphate; R3 supplemented with ferric chloride and traces of nickel and cobalt. Reactors were packed with active granular sludge from a large scale pilot reactor treating the same wastewater. Addition of calcium and phosphate was found to be detrimental to the granule formation at naturally established reactor pH = 6·9–7·4 in R2 while iron promoted granulation in R3. Conditions of upflow velocities of 1·5–6 m h⁻¹, rapid increase of loads up to 15 kg COD m⁻³ day⁻¹ and ratios of recycle to raw waste feed of 20:1–80:1 were imposed on all reactors. The granules in R1 and R2 disintegrated, from 70–100 g liter⁻¹ VSS to a flocculant sludge at 1·5–3 g liter⁻¹. In spite of such severe washout, reactors R1 and R2 were able to maintain a steady COD removal of over 90% at a load of 10kg m⁻³ day⁻¹. R3 retained a VSS concentration around 100 g liter⁻¹ and maintained COD removal at over 95%. R3 exhibited a more stable performance and was less vulnerable to the shock treatment to which all reactors were subjected.     

Evaluation of an on-site pilot static granular bed reactor (SGBR) for the treatment of slaughterhouse wastewater

An on-site pilot-scale static granular bed reactor (SGBR) system was evaluated for treating wastewater from a slaughterhouse in Iowa. The study evaluated SGBR reactor suitability for slaughterhose wastewater having high particulate COD concentration (7.9 ± 4.3 g COD/L) at 0.3–1.4 m³/m²/day of the surface loading rates. High organic removal efficiency (over 95% of TSS and VSS removal) was obtained due to the consistent treatability of SGBR system during operation at HRTs of 48, 36, 30, 24, and 20 h. The average effluent TSS, VSS, COD, soluble COD, and BOD₅ concentrations were 84, 71, 301,197, and 87 mg/L, respectively. An effective backwash procedure was performed once every 7–14 days to waste a portion of the accumulated solids in the system. This procedure limited the increase in hydraulic head loss and maintained the system stability. COD removal efficiencies greater than 95% were achieved at organic loading rates ranging from 0.77 to 12.76 kg/m³/day.     

The influence of variable organic loading on the start-up of an anaerobic fluidised bed reactor

Summary A stepped-loading start-up regime utilising variable organic influent concentrations in the range 1650–11600 mgCOD1^–1 was applied to an anaerobic fluidised bed bioreactor at 37°C. The reactor was sensitive to variable influent COD concentrations, but the stepped-loading aided rapid recovery from transient organic loading shocks. Variable effluent COD levels were produced but a COD removal efficiency of 76% was obtained at a final HRT of 0.5 d and an organic loading rate of 5.3 kg COD m^–3 d^–1.     

Two-stage anaerobic treatment of dairy wastewater using HUASB with PUF and PVC carrier

In the present study, an attempt has been made to treat dairy wastewater entirely via anaerobic treatment over a period of 215 days, using two-stage Hybrid Upflow Anaerobic Sludge Blanket (HUASB) reactors, which offer the advantages associated both with fixed film and upflow sludge blanket treatments. A HUASB with polyurethane foam cubes was used for stage I, and a HUASB utilizing PVC-cut rings was used for stage II. The output from stage I was used as the input for stage II. The two-stage reactor was operated at an organic loading rate that varied from 10.7 to 21.4 kg COD m³/d for a period of 215 days, including the start-up period. The ideal organic loading rate for the two-stage reactor was 19.2 kg COD/m³/d. A further 21.4 kg COD m³/d increase in the organic loading rate resulted in the souring of the reactor function in stage I, which consequently reduced the overall reactor performance. Combined COD removal during the stable operation period (10.7 to 19.2 kg COD m³/d) occurred in a range between 97 and 99%. The methane content in the biogas varied from 65 to 70% in stage I, and from 63 to 66% in stage II. The two-stage anaerobic treatment using HUASB with PUF and PVC described in this work is expected to constitute a better alternative for the complete treatment of dairy wastewater than high-rate anaerobic, anaerobic/aerobic, and two-phase anaerobic treatment methods.     

Nitrogen removal via simultaneous partial nitrification,anammox and denitrification (SNAD) process under high DO condition

The simultaneous partial nitrification, anammox and denitrification (SNAD) process for treating domestic wastewater was investigated in a sequencing batch reactor (SBR). The SBR was operated with air flow rate of 500 L h^?1 at 30 °C. Domestic wastewater was used as influent and Kaldnes rings were used as biomass carriers. In the beginning, long aeration condition was implemented to cultivate nitrification biofilm. Afterwards, intermittent aerobic condition was conducted during the cycle operation. The influent organic matter loading rate was improved by reducing the aeration and mixing times. Consequently, when the SNAD biofilm reactor was fed with the organic matter loading rate of 0.77 (kg COD m^?3 d^?1), the bio-bubbles appeared in the reactor and the total inorganic nitrogen (TIN) removal efficiency decreased. After the organic matter loading rate decreased to 0.67 (kg COD m^?3 d^?1), the reactor showed excellent nitrogen removal performance. The TIN removal efficiency varied between 80 and 90 %, and the average TIN removal loading rate was 0.22 (kg TIN m^?3 d^?1). Additionally, the scanning electron microscope (SEM) observation confirmed that the anammox bacteria located in the inner part of the carriers. Finally, the microbial community analysis of 16S rRNA gene cloning revealed that the anammox bacteria on the carriers consisted of three main genuses: Candidatus Brocadia sp., Candidatus Brocadia caroliniensis and Candidatus Brocadia fulgida.     

Biomass control in a fixed-bed anaerobic reactor

In order to improve the reliability of fixed-bed anaerobic reactors, the effects of a media and biomass control method were studied using bench scale equipment and mathematical simulation. Test results showed that the allowable volumetric loading rates (kg COD/m³·d) were directly proportional to the packed ratio of the media. Although a reactor completely filled with media (packed media ratio: 100%) could handle an 80% reduction in COD at a loading rate of 11 kg COD/m³·d, a packed reactor half-filled with media (packed media ratio: 50%) could not handle more than 5.5 kg COD/m³·d to achieve the same degree of reduction in COD. Simulation results were based on actual commercial plant operation and showed a practical correlation between COD removal and effective void volume ratio. To achieve a steady reduction of more than 80% in COD, the range of the void volume ratio was presumed to be 0.6 ∼ 0.85.     

Comparison of startup and anaerobic wastewater treatment in UASB, hybrid and baffled reactor

An experimental study was carried out to compare the performance of selected anaerobic high rate reactors operated simultaneously at 37?°C. The three reactors, namely upflow anaerobic sludge bed reactor (UASB), hybrid of UASB reactor and anaerobic filter (anaerobic hybrid reactor – AHR) and anaerobic baffled reactor (ABR), were inoculated with the anaerobic digested sludge from municipal wastewater treatment plant and tested with synthetic wastewater. This wastewater contained sodium acetate and glucose with balanced nutrients and trace elements (COD 6000?mg?·?l^?1). Organic loading rate (B _v ) was increased gradually from an initial 0.5?kg?·?m^?3?·?d^?1 to 15?kg?·?m^?3?·?d^?1 in all the reactors. From the comparison of the reactors' performance, the lowest biomass wash-out resulted from ABR. In the UASB, significant biomass wash-out was observed at the B _v 6?kg?·?m^?3?·?d^?1, and in the AHR at the B _v 12?kg?·?m^?3?·?d^?1. The demand of sodium bicarbonate for pH maintenance in ABR was two times higher as for UASB and AHR. The efficiency of COD removal was comparable for all three reactors – 80–90%. A faster biomass granulation was observed in the ABR than in the other two reactors. This fact is explained by the kinetic selection of filamentous bacteria of the Methanotrix sp. under a high (over 1.5?g?·?l^?1) acetate concentration.     

Potential cause of aerobic granular sludge breakdown at high organic loading rates

Aerobic sludge granules are compact, strong microbial aggregates that have excellent settling ability and capability to efficiently treat high-strength and toxic wastewaters. Aerobic granules disintegrate under high organic loading rates (OLR). This study cultivated aerobic granules using acetate as the sole carbon and energy source in three identical sequencing batch reactors operated under OLR of 9–21.3 kg chemical oxygen demand (COD) m⁻³ day⁻¹. The cultivated granules removed 94–96% of fed COD at OLR up to 9–19.5 kg COD m⁻³ day⁻¹, and disintegrated at OLR of 21.3 kg COD m⁻³ day⁻¹. Most tested isolates did not grow in the medium at >3,000 mg COD l⁻¹; additionally, these strains lost capability for auto-aggregation and protein or polysaccharide productivity. This critical COD regime correlates strongly with the OLR range in which granules started disintegrating. Reduced protein quantity secreted by isolates was associated with the noted poor granule integrity under high OLR. This work identified a potential cause of biological nature for aerobic granules breakdown.     

Improved biogas production from palm oil mill effluent by a scaled-down anaerobic treatment process

This is a scale-down study of a 500-m³ methane recovery test plant for anaerobic treatment of palm oil mill effluent (POME) where biomass washout has become one of the problems because of the continuous mixing of effluent during anaerobic treatment of POME. Therefore, in this study, anaerobic POME treatment using a scaled down 50-l bioreactor which mimicked the 500-m³ bioreactor was carried out to improve biogas production with and without biomass sedimentation. Three sets of experiments were conducted under different conditions in terms of biomass sedimentation applied to the system. The first experiment was operated under semi-continuous mode whereas the second and third experiments were operated based on mix and settle mode. As expected, biomass retention improved the anaerobic process as the POME treatment incorporated with mix and settle system were able to operate at an organic loading rate (OLR) of 3.5 and 6.0 kg COD/m³/day respectively, while the semi-continuous operated anaerobic treatment only achieved OLR of 3.0 kg COD/m³/day. The highest biogas and methane production rates achieved were 2.42 m³/m³ of reactor/day and 0.992 m³/m³ of reactor/day, respectively at OLR 6.0 kg COD/m³/day. The biomass or solids retention in the reactors was represented by the total solids measured in this study.     

Impact of dissolved oxygen and loading rate on NH3 oxidation and N2 production mechanisms in activated sludge treatment of sewage

Microaerobic activated sludge (MAS) is a one-stage process operated at 0.5–1.0 mg l⁻¹ dissolved oxygen (DO) aiming at simultaneous nitrification and denitrification. We used molecular techniques and a comprehensive nitrogen (N)-transformation activity test to investigate the dominant NH₃-oxidizing and N₂-producing mechanism as well as the dominant ammonia-oxidizing bacteria (AOB) species in sludge samples individually collected from an MAS system and a conventional anoxic/oxic (A/O) system; both systems were operated at a normal loading rate (i.e. 1.0 kg chemical oxygen demand (COD) m⁻³ day⁻¹ and 0.1 kg NH₄⁺-N m⁻³ day⁻¹) in our previous studies. The DO levels in both systems (aerobic: conventional A/O system; microaerobic: MAS system) did not affect the dominant NH₃-oxidizing mechanism or the dominant AOB species. This study further demonstrated the feasibility of a higher loading rate (i.e. 2.30 kg COD m⁻³ day⁻¹ and 0.34 kg NH₄⁺-N m⁻³ day⁻¹) with the MAS process during sewage treatment, which achieved a 40% reduction in aeration energy consumption than that obtained in the conventional A/O system. The increase in loading rates in the MAS system did not affect the dominant NH₃-oxidizing mechanism but did impact the dominant AOB species. Besides, N₂ was predominantly produced by microaerobic denitrification in the MAS system at the two loading rates.     

Treatment of phenolic wastes in an aerated submerged fixed-film (ASFF) bioreactor

The biological removal of phenol was studied in a multi-stage fixed-film reactor at phenol concentrations in the range of 190–900 mg l⁻¹, hydraulic loadings of 0.02–0.22 m³ m⁻² day⁻¹ and temperatures of 20–35°C. Phenol removals up to 99.9% were obtained at 20°C but the efficiency decreased as the loading rate or phenol concentration was increased. The reactor coped with organic overloads better than with hydraulic overloads. Removal efficiencies increased as temperature was increased. Reactor performance was stable under extreme loadings and the reactor was capable of handling a ten-fold increase in loading with less than 20% loss in phenol removal efficiency. A large amount of attached biomass was retained in the reactor and was mostly present in the first stage where the majority of organic removal occurred.     

Anaerobic digestion of long-chain fatty acids in UASB and expanded granular sludge bed reactors

Solutions of sodium caprate and sodium laurate were digested in upflow anaerobic sludge bed (UASB) reactors inoculated with granular sludge and in expanded granular sludge bed (EGSB) reactors. UASB reactors are unsuitable if lipids contribute 50% or more to the COD of waste water: the gas production rate required to obtain sufficient mixing and contact cannot be achieved. At lipid loading rates exceeding 2–3 kg COD m⁻³ day⁻¹, total sludge wash-out occurred. At lower loading rates the system was unreliable, due to unpredictable sludge flotation. EGSB reactors do fulfil the requirements of mixing and contact. They accommodate space loading rates up to 30 kg COD m⁻³ day⁻¹ during digestion of caprate or laurate as sole substrate, at COD removal efficiencies of 83–91%, and can be operated at hydraulic residence times of 2 h without any problems. Augmentation of granular sludge in lab-scale EGSB reactors was demonstrated. The new granules had excellent settling properties. Floating layer formation, as well as mixing characteristics in full-scale EGSB reactors require further research.     

Improved performance of a hybrid design over an anaerobic filter for the treatment of dairy industry wastewater at laboratory scale

A combined system designed by converting the flow mixing chamber of an anaerobic filter into an UASB resulted in an increased efficiency of removal of organic matter of 92% and in a gas production of 4.64 l·l⁻¹·d⁻¹, at the highest organic loading rate tested compared with that of the unmodified anaerobic filter. Both reactors were tested using dairy industry wastewater at identical operating conditions at 30°C and organic loading rate between 1 to 8 g COD·l⁻¹·d⁻¹.