Correlations between molecular and operational parameters in continuous lab-scale anaerobic reactors

In this study, the microbial community characteristics in continuous lab-scale anaerobic reactors were correlated to reactor functionality using the microbial resource management (MRM) approach. Two molecular techniques, denaturing gradient gel electrophoresis (DGGE) and terminal-restriction fragment length polymorphism (T-RFLP), were applied to analyze the bacterial and archaeal communities, and the results obtained have been compared. Clustering analyses showed a similar discrimination of samples with DGGE and T-RFLP data, with a clear separation between the meso- and thermophilic communities. Both techniques indicate that bacterial and mesophilic communities were richer and more even than archaeal and thermophilic communities, respectively. Remarkably, the community composition was highly dynamic for both Bacteria and Archaea, with a rate of change between 30% and 75% per 18 days, also in stable performing periods. A hypothesis to explain the latter in the context of the converging metabolism in anaerobic processes is proposed. Finally, a more even and diverse bacterial community was found to be statistically representative for a well-functioning reactor as evidenced by a low Ripley index and high biogas production.     

Simultaneous decrease in ammonia and hydrogen sulfide inhibition during the thermophilic anaerobic digestion of protein-rich stillage by biogas recirculation and air supply at 60 °C

We had proposed a novel method to reduce ammonia inhibition during thermophilic anaerobic digestion via recirculation of water-washed biogas into the headspace (R1 system) or liquid phase (R2 system) of reactors. The feasibility of reducing the ratio of recirculated biogas to biogas produced (called the biogas recirculation ratio) was investigated in the present study. Thermophilic anaerobic digestion at 53 °C and 60 °C with a biogas recirculation ratio of 150 facilitated stable digestion performance and biogas production at a higher organic loading rate of 7 g/L/d in the R1 system, while the ammonia removal efficiency increased 1.23-fold when the temperature increased from 53 °C to 60 °C. At 60 °C, the biogas recirculation ratios in the R1 and R2 systems decreased to 50 and 10, and the ammonia absorption rates were 6.1 and 8.3 mmol/L/d, respectively, without decreasing the anaerobic digestion performance. The ammonia absorption rate of 8.3 mmol/L/d in the R2 system was higher than the rate of 7.8 mmol/L/d at the biogas recirculation ratio of 150 in the R1 system. The hydrogen sulfide content in the biogas was reduced to less than 50 ppm by supplying air at 3% of the amount of biogas produced into the reactor.     

Improving biogas production from protein-rich distillery wastewater by decreasing ammonia inhibition

A large quantity of protein-rich distillery wastewater is produced during the process of bio-ethanol production from kitchen waste. It is difficult, however, to treat protein-rich distillery wastewater by anaerobic digestion due to ammonia inhibition. In this study, a novel method was investigated to reduce ammonia inhibition during thermophilic anaerobic digestion through the recirculation of water-washed biogas into the headspace (R1 system) or liquid phase (R2 system) of the reactors. The results show that the method greatly improved biogas production from distillery wastewater. R2 system achieved stable biogas production at a higher organic loading rate (OLR) of 4.0 g VTS/L/d than R1 system at 3.0 g VTS/L/d. At the same OLR, we observed a higher biogas production rate but lower accumulation of NH₄⁺ and volatile fatty acids in the reactor, and higher ammonia absorption rate in the water tank of R2 system than R1 system. The better performance of R2 system could be attributed to the more efficient removal of ammonia from liquid phase. In addition, adjusting the C/N ratio of distillery wastewater from 9.0 to 11.4 significantly enhanced the maximum OLR from 3.0 to 7.0 g VTS/L/d in R1 system.     

Alkalinity ratios to identify process imbalances in anaerobic digesters treating source-sorted organic fraction of municipal wastes

Two 5 L anaerobic reactors were used to monitor the mesophilic anaerobic digestion of source sorted organic fraction of municipal solid wastes (SS-OFMSW) focusing the attention on the response of alkalinity ratios. Intermediate/partial alkalinity (IA/PA) ratio can be used as a simple and cheaper alternative to VFAs analysis when digester's stability needs to be assessed in full-scale plants treating these organic wastes. However, lab-scale studies in order to establish a specific limit value of IA/PA referred to SS-OFMSW had not been conducted. In this study, a reference reactor (R1) was operated at low organic loading rates (OLR) and high hydraulic retention times (HRT) during 165 days. Besides, severe disturbances were applied to a second reactor (R2) during 281 days by means of increasing both HRT and OLR in order to assess the digester response under continuous overload conditions. The obtained results show that an IA/PA ratio of below 0.3 is recommended to maintain total VFAs between 2.5 and 3.5 kg m⁻³ and achieve a stable reactor performance treating SS-OFMSW in a range of total alkalinity (TA) between 13 and 15 kg CaCO₃ m⁻³. These results provide a starting point to develop further works in full-scale digesters, in order to improve the monitoring and process control of full-scale anaerobic reactors treating SS-OFMSW.     

Molecular characterization of mesophilic and thermophilic sulfate reducing microbial communities in expanded granular sludge bed (EGSB) reactors

The microbial communities established in mesophilic and thermophilic expanded granular sludge bed reactors operated with sulfate as the electron acceptor were analyzed using 16S rRNA targeted molecular methods, including denaturing gradient gel electrophoresis, cloning, and phylogenetic analysis. Bacterial and archaeal communities were examined over 450 days of operation treating ethanol (thermophilic reactor) or ethanol and later a simulated semiconductor manufacturing wastewater containing citrate, isopropanol, and polyethylene glycol 300 (mesophilic reactor), with and without the addition of copper(II). Analysis, of PCR-amplified 16S rRNA gene fragments using denaturing gradient gel electrophoresis revealed a defined shift in microbial diversity in both reactors following a change in substrate composition (mesophilic reactor) and in temperature of operation from 30°C to 55°C (thermophilic reactor). The addition of copper(II) to the influent of both reactors did not noticeably affect the composition of the bacterial or archaeal communities, which is in agreement with the very low soluble copper concentrations (3–310 μg l⁻¹) present in the reactor contents as a consequence of extensive precipitation of copper with biogenic sulfides. Furthermore, clone library analysis confirmed the phylogenetic diversity of sulfate-reducing consortia in mesophilic and thermophilic sulfidogenic reactors operated with simple substrates.     

Behavior of methanogens during start-up of farm-scale anaerobic digester treating swine wastewater

The aim of this study was to monitor the changes in methanogenic community structures in an anaerobic digester (250 m³ working volume) during start-up including prolonged starvation periods. Redundancy analysis was performed to investigate the correlations between environmental variables and microbial community structures. The anaerobic digester was operated for 591 days at alternating operating temperatures. In initial start-up period at stage I (35 °C), growth of various species of mesophilic aceticlastic methanogens (AMs) and hydrogenotrophic methanogens (HMs) was observed. Methanobacteriales species survived better than other methanogens under long-term starvation conditions. In stage II (50 °C), HMs became dominant over AMs as the operating temperature changed from mesophilic to thermophilic due to increase of ammonia inhibition. In stage III (35 °C), only the Methanomicrobiales population significantly increased during 50 days of HRT while Methanobacteriales dominated over 15 days of HRT. The influent pH negatively correlated with all methanogenic populations especially in stage II.     

Characterization and comparison of thermostability of purified β-glucosidases from a mesophilic Aureobasidium pullulans and a thermophilic Thermoascus aurantiacus

The thermophilic fungus Thermoascus aurantiacus 179-5 and the mesophilic Aureobasidium pullulans ER-16 were cultivated in corn-cob by solid state fermentation for β-glucosidase production. After fermentation both enzymes were purified. The β-glucosidases produced by the strains A. pullulans and T. aurantiacus were most active at pH 4.0–4.5 and 4.5, with apparent optimum temperatures at 80 and 75 °C, respectively. Surprisingly, the enzyme produced by the mesophilic A. pullulans was stable over a wider range of pH (4.5–9.5 against 4.5–6.5) and more thermostable (98% after 1 h at 75 °C against 98% after 1 h at 70 °C) than the enzyme from the thermophilic T. aurantiacus. The t_(1/2) at 80 °C were 90 and 30 min for A. pullulans and T. aurantiacus, respectively. β-Glucosidase thermoinactivation followed first-order kinetics and the energies of denaturation were 414 and 537 kJ mol⁻¹ for T. aurantiacus and A. pullulans, respectively. The result showed that β-glucosidase obtained from the mesophilic A. pullulans is more stable than that obtained from the thermophilic T. aurantiacus.     

Kinetic modelling and performance prediction of a hybrid anaerobic baffled reactor treating synthetic wastewater at mesophilic temperature

A modelling study on the anaerobic digestion process of a synthetic medium-strength wastewater containing molasses as a carbon source was carried out at different influent conditions. The digestion was conducted in a laboratory-scale hybrid anaerobic baffled reactor with three compartments and a working volume of 54 L, which operated at mesophilic temperature (35 °C). Two different kinetic models (one model was based on completely stirred tank reactors (CSTR) in series and the other an axial diffusion or dispersion model typical of deviations of plug-flow reactors), were assessed and compared to simulate the organic matter removal or fractional conversion. The kinetic constant (k) obtained by using the CSTR in series model was 0.60 ± 0.07 h⁻¹, while the kinetic parameter achieved with the dispersion model was 0.67 ± 0.06 h⁻¹, the dispersion coefficient (D) being 46. The flow pattern observed in the reactor studied was intermediate between plug-flow and CSTR in series systems, although the plug-flow system was somewhat predominant. The dispersion model allowed for a better fit of the experimental results of fractional conversions with deviations lower than 8% between the experimental and theoretical values. By contrast, the CSTR in series model predicted the behaviour of the reactor somewhat less accurately showing deviations lower than 10% between the experimental and theoretical values of the fractional conversion.     

Molasses as an external carbon source for anaerobic treatment of sulphite evaporator condensate

Failures in stability and COD removal performance often occurred in full-scale anaerobic reactors treating the evaporator condensate from a sulphite pulp mill due to substrate inhibition and occasional contaminations with red liquor (wood cooking liquor). With this work, the beneficial effect provided by the continuous addition of an external carbon source (sugarcane molasses) on the overall performance and stability of the biological process was evaluated. With a moderate addition of molasses the inhibition was mitigated which led to an increase of the COD removal rate from 52% to 77% and a methane production increase from 460 to 1650 ml d^?1 at an organic loading rate of 2.61 g COD l^?1 d^?1. A similar conclusion can be drawn for the case when contamination with red liquor occurs. These results suggest that sugarcane molasses addition may be regarded as a low-cost operational strategy for the anaerobic treatment of sulphite evaporator condensate.     

Comparison of CSTR and UASB reactor configuration for the treatment of sulfate rich wastewaters under acidifying conditions

The effects of lowering the operational pH from 6 to 5 on mesophilic (30 °C) sulfate reduction during the acidification of sucrose at an organic loading rate of 5 gCOD (l_reactor d)⁻¹ and at a COD/SO₄²⁻ ratio of 4 were evaluated in a CSTR and in a UASB reactor. The HRT was 24 h and 10 h, respectively. Acidification was complete in both reactors at pH 6 and the lowering of the operational pH to 5 did not affect the acidification efficiency in the CSTR but decreased the acidification efficiency of the UASB to 72%. The decrease to pH 5 caused an increase in the effluent butyrate and ethanol concentrations in both reactors. Lowering the pH from 6 to 5 caused a decrease in sulfate reduction efficiencies in both reactors, from 43% to 25% in the CSTR and from 95% to 34% in the UASB reactor. The acidification and sulfate reduction efficiencies at pH 5 could be increased to 94% and 67%, respectively, by increasing the HRT of the UASB reactor to 24 h.     

Anaerobic digestion of harvested aquatic weeds: water hyacinth (Eichhornia crassipes), cabomba (Cabomba Caroliniana) and salvinia (Salvinia molesta)

The aim of this study was to explore the potential of three aquatic weeds, water hyacinth, cabomba, and salvinia, as substrates for anaerobic digestion. A set of four pilot-scale, batch digestions were undertaken to assess the yield and quality (% methane) of biogas from each plant species, and the rate of degradation. A set of 56 small-scale (100 mL) biological methane potential (BMP) tests were designed to test the repeatability of the digestions, and the impact of drying and nutrient addition.The results of the pilot-scale digestions show that both water hyacinth and cabomba are readily degradable, yielding 267 L biogas kg^?1 VS and 221 L biogas kg^?1 VS, respectively, with methane content of approximately 50%. There is evidence that the cabomba fed reactor leaked midway through the digestion therefore the biogas yield is potentially higher than measured in this case. Salvinia proved to be less readily degradable with a yield of 155 L biogas kg^?1 VS at a quality of 50% methane.The BMPs showed that the variability was low for water hyacinth and cabomba but high for salvinia. They also showed that the addition of nutrient solution and manure did not significantly increase the biogas yields and that drying was detrimental to the anaerobic degradability of all three substrates.Based on these results treatment of both water hyacinth and cabomba by anaerobic digestion can be recommended. Anaerobic digestion of Salvinia cannot be recommended due to the low biogas yields and high variability for this substrate.     

Anaerobic treatment of low-strength wastewater with a high fraction of particulate matter in an unconventional two-phase ASBRs system

The results of a two-phase anaerobic system using anaerobic sequencing batch reactors (ASBRs), treating low-strength wastewater (COD ∼ 500 mg/L) with a high fraction of particulate organic matter (70%, COD basis), are presented. Two reactors in series were used; the first one was hydrolytic–acidogenic, while the second one was methanogenic. This configuration was proposed to promote high efficiency solids removal. During the experiment, 69% and 50% efficiencies of total COD removal were obtained for OLRs of 0.63 and 1.22 kgCOD/(m³ d), respectively. Values of the solubilized organic fraction (SOF) achieved in the hydrolytic–acidogenic reactor were within the range of 0.3–0.6 gCOD_solubilized/gpCOD_removed, and the average acidified organic fraction (AOF) was 0.6 gCOD_VFA-produced/gsCOD_fed. The methanogenic reactor had a VFA removal fraction (VFARF) between 0.4 and 0.6 gCOD_VFA-removed/gCOD_VFA-fed for the OLR of 0.63 and 1.22. The two-phase ASBR system is suitable, and can be implemented, for the anaerobic treatment of this kind of wastewater.     

The effect of sub-optimal temperature on specific sulfidogenic activity of mesophilic SRB in an H2-fed membrane bioreactor

The sulfidogenic activity of two mesophilic sulfate reducing enrichment cultures was studied in H₂-fed membrane bioreactors. The two enrichment cultures had different origins; one of them was a mesophilic and the other a psychrotolerant mesophilic culture. The operational temperatures of the reactors were gradually changed: for one the temperature was increased from 9 to 30 °C and for the other it was decreased from 35 to 9 °C. The specific sulfidogenic activities were 21–31, 52–53 and 57–92 mmol SO₄²⁻ g VSS⁻¹ d⁻¹ at 9, 15 and 30–35 °C, respectively. The sulfate reduction rate of the SRB stabilized to a lower level after the temperature was decreased. The percent electron flow to sulfate reduction was on average 24–32, 50 and 47–69% at 9, 15 and 30–35 °C, respectively. The capability of mesophilic SRB to oxidize electron donor decreased as the temperature was decreased. The results indicate that starting of the reactor operation at 9 °C resulted in higher sulfidogenic activity at sub-optimal temperatures and selective enrichment of the psychrotolerant species improved. The start-up of the reactor at 35 °C resulted in decreased sulfidogenic activity as the temperature was decreased. This indicates that the operational temperature of bioreactors with mesophilic SRB can be decreased to 15–20 °C and the sulfidogenic activity will decrease by 10–40%. Moreover, an operational temperature of 9 °C seems to be close to the lower limit of active sulfate reduction for the mesophilic enrichment cultures used in this study.     

Distribution of anammox bacteria in domestic WWTPs and their enrichments evaluated by real-time quantitative PCR

Enrichment of anaerobic ammonium oxidation (anammox) bacteria using five activated sludges in three domestic wastewater treatment plants (WWTPs) were processed in a short term of 70 days and evaluated by real-time quantitative PCR (RTQ-PCR). Before the enrichment, building phylogenetic trees of Planctomycetes phylum in four reactors of sequencing batch reactor (SBR), anoxic and oxic reactors of anaerobic–anoxic–oxic (A2O) process, and rotating biological contactor (RBC) revealed six groups of distantly relative genera of Planctomyces, Pirellula, Gemmata, Isophaera, Candidatus and putative anammox bacteria. All clones of Candidatus sp. were affiliated with anammox bacteria and the majority of anammox clones were related to Planctomycete KSU-1 (AB057453). The discovery of anammox bacteria in raw activated sludges provided a partial rationale for the utilization of activated sludge as a seeding source of the anammox process. To verify the activity of anammox bacteria in the activated sludges, enrichment cultivations were conducted using SBRs. The enrichment of anammox bacteria resulted in the significant anammox activity of three samples. Quantification of 16S rRNA gene of anammox bacteria using RTQ-PCR showed the highest concentration of anammox bacteria of 2.48 ± 0.22 × 10⁹ copies of 16S rRNA gene/mg-volatile suspended solids (VSS), which was the same order of magnitude as that of the referential granular anammox sludge, 6.23 ± 0.59 × 10⁹ copies of 16S rRNA gene/mg-VSS, taken from an anammox upflow anaerobic sludge blanket (UASB) reactor. The doubling time of anammox bacteria enriched in this study was 1.18 days. The growth yield of anammox bacteria enriched in this study was 4.75 ± 0.57 × 10⁶ copies of 16S rRNA gene/mg of ammonium- and nitrite-nitrogen, which was similar to 4.50 ± 0.61 × 10⁶ copies of 16S rRNA gene/mg of ammonium- and nitrite-nitrogen for the referential anammox sludge. Substrate uptake rates of three successful enrichments at the end of the enrichment were comparable to those of granular and suspended anammox sludges. Rapid enrichment of anammox bacteria using activated sludge could offer an alternative method for obtaining a large volume of seeding anammox sludge.     

The energy balance in farm scale anaerobic digestion of crop residues at 11–37 °C

Crop residues can be used for biogas production in farm scale reactors. Use of a process temperature below mesophilic conditions reduces the need for heating as well as investment and operating costs, although it may also reduce the methane yield. In the present study the effect of temperature on net energy output was studied using sugar beet tops and straw as substrates for two pilot-scale reactors. Digestion was found to be stable down to 11 °C and optimal methane yield was obtained at 30 °C. The methane yield and process performance was studied at 15 °C and 30 °C as organic loading rates were increased. It was found that the highest net energy production would be achieved at 30 °C with a loading rate of 3.3 kg VS m⁻³ day⁻¹. Running a low-cost process at ambient temperatures would give a net energy output of 60% of that obtained at 30 °C.     

Biofilm and granular systems to improve Anammox biomass retention

Appropriate biomass retention in reactors is a crucial factor for the accurate operation of the anaerobic ammonium oxidation (Anammox) process due to the slow growth rate of this bacterial population. In the present work two different approaches were studied and compared to improve Anammox biomass retention minimizing wash-out events: (1) formation of granular biomass using influents with high inorganic salts concentrations by production of saline precipitates acting as promoters for biomass aggregation (reactor SBR1); (2) use of zeolite particles as carrier material for Anammox biofilm formation (reactor SBR2). Both alternatives allowed the reduction of biomass wash-out in the effluent to values as low as 18 mg VSS L⁻¹ (SBR1) and 3 mg VSS L⁻¹ (SBR2). As a consequence the biomass concentration increased significantly inside each reactor. In the case of the SBR2 the specific Anammox activity (SAA) of the biomass was also enhanced increasing from 0.35 up to 0.5 g N (g VSS d)⁻¹. Both approaches allow the improvement of the biomass retention, the first option indicating the suitability of the Anammox process to treat wastewaters with high salt content. The second one with zeolite particles could be a good strategy to apply the Anammox process to low salinity wastewaters.     

Anaerobic submerged membrane bioreactor (AnSMBR) treating low-strength wastewater under psychrophilic temperature conditions

An anaerobic submerged membrane bioreactor (AnSMBR) treating low-strength wastewater was operated for 90 days under psychrophilic temperature conditions (20 °C). Besides biogas sparging, additional shear was created by circulating sludge to control membrane fouling. The critical flux concept was used to evaluate the effectiveness of this configuration. Biogas sparging with a gas velocity (U_G) of 62 m/h together with sludge circulation (94 m/h) led to a critical flux of 7 L/(m² h). Nevertheless, a further increase in the U_G only minimally enhanced the critical flux. A low fouling rate was observed under critical flux conditions. The cake layer represented the main fouling resistance after 85 days of operation. Distinctly different volatile fatty acid (VFA) concentrations in the reactor and in the permeate were always observed. This fact suggests that a biologically active part of the cake layer contributes to degrade a part of the daily organic load. Hence, chemical oxygen demand (COD) removal efficiencies of up to 94% were observed. Nevertheless, the biogas balance indicates that even considering the dissolved methane, the methane yield were always lower than the theoretical value, which indicates that the organic compounds were not completely degraded but physically retained by the membrane in the reactor.     

Substituting energy crops with organic fraction of municipal solid waste for biogas production at farm level: A full-scale plant study

The aim of this study was to evaluate the possibilities of replacing the energetic crop (EC) in the feed-in mixture (ingestate) with the organic fraction of municipal solid waste (OFMSW), in an anaerobic full-scale plant comprising four continuous stirred tank reactors (CSTRs) along with post-digester. A full-scale plant performing anaerobic digestion (AD) was monitored for 8 months, and during this period, 55 samples of both ingestates and digestates from the digesters (hydraulic retention time, HRT, of 40 d) and post-digester (HRT of 10 d) were collected before and after OFMSW introduction and analyzed for both biological and chemical parameters. The result obtained showed that substitution of EC (Mix A) with OFMSW (Mix B) did not lead to substantial modification of the feed-in mixture and AD process. Mixtures A and B gave similar specific biogas (i.e., 585 ± 198 m³ Mg TS^-1 and 567 ± 162 m³ Mg TS^-1 for Mix A and B, respectively), showing high process performances, i.e., 95% of the total anaerobic biogas producible was produced during the AD processes (HRT of 50 d). The digestates produced showed similar characteristics and can be potentially used in agriculture. The OFMSW offers new opportunities for farmers to produce renewable energy, by lowering the cost of the biomass and producing a useful fertilizer/amendment product.     

Evaluation of Integrated Anaerobic Digestion and Hydrothermal Carbonization for Bioenergy Production

Lignocellulosic biomass is one of the most abundant yet underutilized renewable energy resources. Both anaerobic digestion (AD) and hydrothermal carbonization (HTC) are promising technologies for bioenergy production from biomass in terms of biogas and HTC biochar, respectively. In this study, the combination of AD and HTC is proposed to increase overall bioenergy production. Wheat straw was anaerobically digested in a novel upflow anaerobic solid state reactor (UASS) in both mesophilic (37 °C) and thermophilic (55 °C) conditions. Wet digested from thermophilic AD was hydrothermally carbonized at 230 °C for 6 hr for HTC biochar production. At thermophilic temperature, the UASS system yields an average of 165 L_CH4/kg_VS (VS: volatile solids) and 121 L _CH4/kg_VS at mesophilic AD over the continuous operation of 200 days. Meanwhile, 43.4 g of HTC biochar with 29.6 MJ/kg_{dry_biochar} was obtained from HTC of 1 kg digestate (dry basis) from mesophilic AD. The combination of AD and HTC, in this particular set of experiment yield 13.2 MJ of energy per 1 kg of dry wheat straw, which is at least 20% higher than HTC alone and 60.2% higher than AD only.     

A half-submerged integrated two-phase anaerobic reactor for agricultural solid waste codigestion

Anaerobic digestion is widely used in bioenergy recovery from waste. In this study, a half-submerged, integrated, two-phase anaerobic reactor consisting of a top roller acting as an acidogenic unit and a recycling bottom reactor acting as a methanogenic unit was developed for the codigestion of wheat straw (WS) and fruit/vegetable waste (FVW). The reactor was operated for 21 batches (nearly 300 d). Anaerobic granular sludge was inoculated into the methanogenic unit. The residence time for the mixed waste was maintained as 10 d when the operation stabilized, and the temperature was kept at 35 °C. The highest organic loading rate was 1.37 kg VS/(m³ d), and the maximum daily biogas production was 328 L/d. Volatile solid removal efficiencies exceeded 85%. WS digestion could be confirmed, and efficiency was affected by both the ratio of WS to FVW and the loading rate. The dominant bacteria were Bacteroides-like species, which are involved in glycan and cellulose decomposition. Methanogenic community structures, pH levels, and volatile fatty acid concentrations in the acidogenic and methanogenic units differed, indicating successful phase separation. This novel reactor can improve the mass transfer and microbial cooperation between acidogenic and methanogenic units and can efficiently and steady codigest solid waste.