Pretreatment of turkey fat-containing wastewater in coarse sand and gravel/coarse sand bioreactors

Fat, oil and grease in wastewater can be difficult to treat because of their slow decomposition. Traditional pretreatment facilities to remove fat, oil and grease from wastewater are increasingly costly. The hypothesis in this study was that pretreatment of animal fat-containing wastewater in sand and sand/gravel filters facilitates the conversion of slowly degradable organic matter measured as the difference between chemical oxygen demand (COD) and 5-day biochemical oxygen demand (BOD₅) for subsequent biological treatment. The pretreatment was evaluated using simulated turkey-processing wastewater and coarse sand and sand/gravel filters at a constant hydraulic loading rate of 132 L/m²/day. Two types of fixed media reactors were employed: (i) one set with a varying depth of coarse sand, and (ii) the second was similar but with an additional pea gravel cap. The results indicated that the relative removal of COD was slightly improved in the sand bioreactors with a pea gravel cap irrespective of the depth of coarse sand, but partial conversion to BOD₅ was not consistently demonstrated. Pea gravel may act as a sieve to entrap organic matter including fat globules from the wastewater. Multiple dosing at the same daily loading rate slightly improved the treatment efficiency of the sand bioreactors. The ratios of influent-COD/effluent-COD were always greater than 1.0 following a change in the dosing frequency after a rest period, suggesting that organic matter, specifically fat globules in this case, was retained by the column matrix.     

Combined biological and membrane treatment of food-processing wastewater to achieve dry-ditch criteria: pilot and full-scale performance

This study tested the applicability of a submerged vacuum ultrafiltration membrane technology in combination with the biological treatment system to achieve dry-ditch criteria stipulated as follows: BOD5, TSS, NH3-N, and total phosphorous (TP) concentration not exceeding 10, 10, 1, and 0.5 mg/L respectively for the treatment of high strength food-processing wastewater. During the study, the biological system, operated at average hydraulic retention time of 5-6 days, achieved 95-96.5% BOD removal and 96-99% COD removal. The external membrane system ensured the achievability of the BOD and TSS criteria, with BOD and TSS concentrations in the permeate of 1-2 and 1-8 mg/L respectively. Nitrate, and nitrite concentrations increased during membrane filtration, while ammonia concentrations decreased. The most salient finding of this study is that, contrary to common belief, for industrial wastewaters, the filterability of the mixed liquor is influenced by the soluble organics, and may be low, thus necessitating operation of bioreactors at low mixed liquor solids. This study demonstrated that bioreactors operated at low SRTs and in combination with ultrafiltration can still achieve superior effluent quality that may meet reuse criteria at reasonable cost.     

Treatment of tomato processing wastewater by an upflow anaerobic sludge blanket-anoxic-aerobic system

The main objective of this study is to assess the achievability of stringent discharge criteria i.e. BOD(5)<15 mg/L, TSS<15 mg/L and NH(4)-N<1mg/L during the treatment of tomato processing wastewater with COD of 2800-15,500 mg/L, BOD(5) of 1750-7950 mg/L, TKN of 48-340 mg/L and NH(4)-N of 21-235 mg/L. Two treatment systems, a UASB-aerobic system and a UASB-anoxic-aerobic system were tested. Furthermore due to alkalinity deficiency, in the raw wastewater, the study explored varying UASB effluent recirculation flowrates to the UASB influent to reduce additional alkalinity requirements. The UASB-anoxic-aerobic system was effective in treating tomato canning wastewater at an overall HRT of 1.75 days while achieving 98.5% BOD(5), 95.6% COD, 84% TSS and 99.5% NH(4)-N removal producing effluent BOD(5), COD, TSS, NH(4)-N, TKN, NO(2)-N, NO(3)-N and PO(4)-P of 10, 70, 15, 0.5, 3, 0, 60 and 4 mg/L, respectively. The biogas yield was 0.43 m(3)/kg COD removed.     

Performance of an upflow anaerobic reactor combining a sludge blanket and a filter treating sugar waste

A new hybrid reactor, the upflow blanket filter (UBF), which combined on open volume in the bottom two-thirds of the reactor for a sludge blanket and submerged plastic rings (Flexiring, Koch Inc., 235 m(2)/m(3)) in the upper one-third of the reactor volume, was studied. This UBF reactor was operated at 27 degrees C at loading rates varying from 5 to 51 g chemical oxygen demand (COD)/L d with soluble sugar wastewater (2500 mg COD/L). Maximum removal rates of 34 g COD/L d and CH(4) production rates of 7 vol/vol d [standard temperature and pressure (STP)] were obtained. The biomass activity was about 1.2 g COD/g volatile suspended solids per day. Conversion (based on effluent soluble COD) was over 93% with loading rates up to 26 g COD/L d. At higher loading rates conversion decreased rapidly. The packing was very efficient in retaining biomass.     

膜-生物硝化反应器处理含氨废水效能的研究

研究了膜 生物硝化反应器对含氨废水的处理效能以及分离膜的截留和渗透效能。膜_生物反应器启动迅速 ,在水力停留时间为 1d的情况下 ,反应器最高进水浓度达 80mmol(NH₄⁺-N)·L^-1 ,最高容积负荷达 1 12kg(NH₄⁺ -N)·m^-3·d^-1 ,氨氮去除率保持在 95%以上。试验证明 ,分离膜对微生物有良好的截留作用 ,50天内反应器的污泥浓度从 5g·L^-1 增长到 10g·L^-1 ,分离膜表面附着的生物层则对废水氨氮和亚硝氮有进一步的转化作用。在液位差低于 80cm时 ,提高液位差可增大膜渗透通量 ;液位差超过 80cm后 ,增大液位差的膜渗透通量效应很小 ;其中 ,当液位差为 2 0cm左右时 ,膜通量达 2 . 5 1L·m^-2 ·h^-1 ,阻力最小 [(2 . 6 3× 10^-5)m^-1]。该膜_生物硝化反应器可依靠液位差压力驱动出水 ,无需外加动力。     

Removal of Pb2+ and Ni2+ by bio-sludge in sequencing batch reactor (SBR) and granular activated carbon-SBR (GAC-SBR) systems

Living bio-sludge from domestic wastewater treatment plant was used as adsorbent of heavy metals (Pb(2+), Ni(2+)) and its adsorption capacity was about 10-30% reduced by autoclaving at 110 degrees C for 10 min. The living bio-sludge acclimatized in synthetic industrial estate wastewater (SIEWW) without heavy metals showed the highest Pb(2+) and Ni(2+) adsorption capacities at 840+/-20 and 720+/-10 mg/g bio-sludge, respectively. The adsorbed Pb(2+) and Ni(2+) were easily eluted (70-77%) from bio-sludge by washing with 0.1 mol/l HNO(3) solution. The heavy metals (Pb(2+), Ni(2+)) removal efficiency of both SBR and GAC-SBR systems were increased with the increase of hydraulic retention time (HRT), or the decrease of organic loading. The SBR system showed higher heavy metals removal efficiency than GAC-SBR system at the same organic loading or HRT. The Pb(2+), Ni(2+), BOD(5), COD and TKN removal efficiencies of GAC-SBR system were 88.6+/-0.9%, 94.6+/-0.1%, 91.3+/-1.0%, 81.9+/-1.0% and 62.9+/-0.5%, respectively with industrial estate wastewater (IEWW) with 410 mg/l glucose, 5 mg/l Pb(2+) and 5 mg/l Ni(2+) under organic loading of 1.25 kg BOD(5)/m(3) d (HRT of 3 days). The bio-sludge quality (sludge volume index: SVI) of the system was less than 80 ml/g. The excess sludge from both SBR and GAC-SBR systems with SIEWW under the organic loading of 1.25-2.50 kg BOD(5)/m(3) d contained Pb(2+) and Ni(2+) at concentrations of 240-250 mg Pb(2+)/g bio-sludge and 180-210 mg Ni(2+)/g bio-sludge, respectively.     

Poultry slaughter wastewater treatment with an up-flow anaerobic sludge blanket (UASB) reactor

Removal of organic material from poultry slaughter wastewater as determined by changes in biological oxygen demand (BOD5) was investigated by adding three different types of inoculum combining cow manure, yeast extract or hydraulic residence time as variables with response vector of reduction of BOD5. In a 3-l reactors, a 95% removal of BOD5 from poultry slaughter wastewater was obtained with organic loading rates up to 31 kg BOD5 m(-3) d(-1) without loss of stability. This 95% removal was obtained between 25 and 39 degrees C with a hydraulic residence time between 3.5 and 4.5 h. The growth of the consortium of micro-organisms in the reactor followed a first-order kinetic with a constant specific growth rate of 0.054 h(-1). It was concluded that an inoculum from cow manure added with nutrients and yeast extract allowed a 95% removal of BOD5 from poultry slaughter wastewater at ambient temperatures within a hydraulic residence time of 4 h, sharply reducing possible environmental hazards.     

Effluent recirculation to improve perchlorate reduction in a fixed biofilm reactor

The effect of effluent recirculation on perchlorate reduction in a nominally plug-flow fixed biofilm reactor was studied in two cases: influent concentrations of 10 and 400 microg/L at low hydraulic loading rates (1.9 and 37.5 m(3)/m(2)/day without and with recirculation, respectively) and after a step increase in perchlorate concentration to 1,000 microg/L at the higher hydraulic loading rate (5 and 100 m(3)/m(2)/day without and with recirculation, respectively). Complete perchlorate reduction was sustained for influent concentrations of 400 and 10 microg/L in both flow regimes at the lower hydraulic loading rates. Reactor tracer profiles showed that biofilm diffusion had a more significant effect on mass transfer in the plug flow reactor compared with recirculation. The recirculation bioreactor acclimated more rapidly to increased hydraulic and perchlorate mass loading rates with significantly lower effluent perchlorate compared to the plug flow reactor: 16 microg/L versus 46 microg/L, respectively, although complete perchlorate removal was not achieved in either flow regime after 21 days acclimation to the higher loading. Total biofilm mass was more uniformly distributed in the recirculation reactor which may have contributed to better performance under increased perchlorate loading.     

Modeling of rotating biological contactor systems

An investigation of the rotating biological contractor (RBC) process variables to determine the efficiency of biological oxygen demand (BOD) removal is presented. Operating parameters including influent BOD content (<355 mg/liter), flow rate, disk surface area, hydraulic loading, disk rotational speed, liquid retention time, stage number, and wastewater temperature were evaluated. The BOD predictive model was developed using literature data with multiple regression analysis. This study shows that influent BOD concentration, hydraulic loading, stage number, and wastewater temperature are the most significant variables in predicting the RBC system performance. The model presently developed was verified by field data concerned with the treatment of both domestic and low-strength industrial wastewaters. Also, the results calculated by this model were compared to those obtained from Weng's model.     

Anaerobic treatment of wastewater with high suspended solids from a bulk drug industry using fixed film reactor (AFFR)

Studies were carried out on the treatment of wastewater from a bulk drug industry using an anaerobic fixed film reactor (AFFR) designed and fabricated in the laboratory. The chemical oxygen demand (COD) and total dissolved solids (TDS) of the wastewater were found to be very high with low biochemical oxygen demand (BOD) to COD ratio and high total suspended solid (TSS) concentration. Acclimatization of seed consortia and startup of the reactor was carried out by directly using the wastewater, which resulted in reducing the period of startup to 30 days. The reactor was studied at different organic loading rates (OLR) and it was found that the optimum OLR was 10 kg COD/m(3)/day. The wastewater under investigation, which had a considerable quantity of SS, was treated anaerobically without any pretreatment. COD and BOD of the reactor outlet wastewater were monitored and at steady state and optimum OLR 60-70% of COD and 80-90% of BOD were removed. The reactor was subjected to organic shock loads at two different OLR and the reaction could withstand the shocks and performance could be restored to normalcy at that OLR. The results obtained indicated that AFFR could be used efficiently for the treatment of wastewater from a bulk drug industry having high COD, TDS and TSS.     

An integrated treatment system for coffee processing wastewater using anaerobic and aerobic process

The experiment was conducted to develop an integrated treatment system for coffee processing wastewater (CPWW) through the combination of biomethanation with aeration and wetland plants treatment. The biomethanation was carried out at different hydraulic retention times (HRTs) using upflow anaerobic hybrid reactor (UAHR) and 18 h of HRT was found to be optimum. The maximum biochemical oxygen demand (BOD), chemical oxygen demand (COD) and total solids (TS) reduction were 66.0%, 61.0% and 58.0%, respectively with organic loading rate of 9.55 kg m^?3 day^?1. The reduction of pollution load of the wastewater by microbial action augmented by aeration resulted in the reduction of electrical conductivity (EC), BOD, COD, and total solids (TS). Continuous aeration of wastewater resulted in maximum reduction of BOD (74.6%), COD (68.6%) and TS (49.3%). The wetland plant, Typha latifolia reduced 85.4% and 78.0% of BOD and COD, respectively in biomethanated cum aerated CPWW.     

Treatment of beet sugar wastewater by UAFB bioprocess

The aim of this work was to study the treatment of strong beet sugar wastewater by an upflow anaerobic fixed bed (UAFB) at pilot plant scale. Three fixed bed bioreactors (each 60 L) were filled with standard industrial packing, inoculated with anaerobic culture (chicken manure, cow manure, anaerobic sludge digested from domestic wastewater) and operated at 32-34 degrees C with 20 h hydraulic retention time (HRT) and influent COD ranging between 2000-8000 mg/L. Under these conditions the maximum efficiency of organic content reduction in the reactor ranged from 75% to 93%. The reactor filled with standard pall rings made of polypropylene with an effective surface area of 206 m(2)/m(3) performed best in comparison to the reactor filled with cut polyethylene pipe 134 m(2)/m(3) and reactor filled with PVC packing (50 m(2)/m(3)). There was 2-7% decrease in efficiency with PE while it was 10-16% in case of PVC when compared to standard pall rings. The study provided a very good basis for comparing the effect of packing in reduction efficiency of the system.     

Anaerobic digestion of wood ethanol stillage using upflow anaerobic sludge blanket reactor

The anaerobic digestion of wood ethanol stillage in a UASB reactor was studied. At organic loading rates be low 16 kg COD/m(3) day the reactor performed effectively, achieving soluble COD and BOD removals in excess of 86 and 93%, respectively. Removal of color averaged 40%. At a loading rate of 16 kg COD/m(3) day the methane yield was 0.302 L CH(4) (STP)/g COD removed, and the observed cell yield was 0.112 g VSS/g COD removed. Operation of the reactor at higher loading rates was unsuccessful. Nitrogen, phosphorus, and alkalinity were supplemented. No additions of the essential trace elements Fe, Co, and Ni were required.     

An integrated process for the treatment of CETP wastewater using coagulation, anaerobic and aerobic process

The aim of this study was to treat the wastewater collected from equalization tank of Common Effluent Treatment Plant (CETP), which was a mixture of waste coming from 525 small-scale industries manufacturing textile and dyestuff intermediate, pigments and pharmaceuticals. Initially a pretreatment using ferric chloride and lime was carried out to increase the biodegradability (BOD(5)/COD) of the effluent, which showed color removal of 74% and COD reduction of 75% at a concentration of 10 and 4 g/L. respectively. The biological treatment system using anaerobic fixed film reactor was investigated as secondary treatment. A mixture of bacterial consortium DMAB and cowdung slurry was used for the formation of biofilm. The effect of hydraulic retention time (HRT) and organic loading rate (OLR) on the efficiency of treatment of anaerobic reactor was analysed. Subsequent aerobic treatment after anaerobic step using aerobic culture Pseudomonas aeroginosa helped in further removal of COD and color. Formation of aromatic amines during anaerobic treatment was mineralized by sequential aerobic treatment.     

Physical and hydrodynamic properties of flocs produced during biological hydrogen production

Dense flocs readily form in continuous culture bioreactors used for hydrogen production, but the fractal and hydrodynamic properties of these flocs have not been previously analyzed. We therefore examined the size distribution, fractal dimension, and hydrodynamic properties of flocs formed in a continuous flow, well-mixed reactor treating synthetic wastewater at a fixed condition of a 4.5 h hydraulic detention time (23 degrees C, pH 5.5). The reactor was operated for a total of 3 months at three different organic loading rates (27, 53, and 80 g-COD/L-d) with influent glucose concentrations of 5, 10, and 15 g-COD/L. At all three loading rates the removal of glucose was nearly complete (98.6-99.4%) and biomass was produced in proportion to the organic loading rate (0.86 +/- 0.11, 2.40 +/- 0.26, and 4.59 +/- 1.55 g/L of MLVSS in the reactor). Overall conversion efficiencies of glucose to hydrogen, evaluated on the basis of a maximum of 4 mol-H2/mol-glucose, increased with organic loading rates in the order 17.7%, 23.1%, and 25.6%. The gas contained 56.1 +/- 4.9% hydrogen, with the balance as carbon dioxide. No methane gas was detected. Under these conditions, flocs were produced with mean sizes that increased with organic loading, in the order 0.12 cm (5 g-COD/L), 0.35 cm (10 g-COD/L), and 0.58 cm (15 g-COD/L). As the average floc size increased, the flocs became on average denser and less fractal, with fractal dimensions increasing from 2.11 +/- 0.17 to 2.48 +/- 0.13. Floc porosities ranged from 0.75-0.96, and resulted in aggregate densities that allowed little intra-aggregate flow through the floc. As a result, average settling velocities were not appreciably larger than those predicted by Stokes' law for spherical, impermeable flocs. Our results demonstrate that dense, relatively impermeable flocs are produced in biohydrogen reactors that have settling properties in reasonable agreement with Stokes' law.     

A serially connected sand filtration and constructed wetland system for small community wastewater treatment

In this study, a newly developed combined natural wastewater treatment system was used for the first time in the Village of Ileydagi, which has a population of 313 situated in the reservoir of Lake Egirdir, the second largest freshwater lake in Turkey. The combined treatment system consists of a combination of buried sand filtration (BSF) and buried subsurface flow constructed wetland (BSSF-CW) systems. The total area of the BSF system is 582 m² and that of the BSSF-CW system is 1352 m². Performance of the combined treatment system was 5% higher during the summer period than during the winter months. The average removal values of the combined system observed for a 14-month period were as follows: Biological Oxygen Demand (BOD) 97%, total nitrogen (TN) 85%, and total phosphorus (TP) 69%. There is a strong correlation (0.81–0.97) between the loading and removal rates (g/m² d). This correlation is also statistically important. The results indicate that the novel sand filtration and constructed wetland treatment system is an optimal solution to the wastewater problems of small settlements.     

Anaerobic treatment of distillery spent wash - a study on upflow anaerobic fixed film bioreactor

Anaerobic digestion of wastewater from a distillery industry having very high COD (1,10,000-1,90,000 mg/L) and BOD (50,000-60,000 mg/L) was studied in a continuously fed, up flow fixed film column reactor using different support materials such as charcoal, coconut coir and nylon fibers under varying hydraulic retention time and organic loading rates. The seed consortium was prepared by enrichment with distillery spent wash in a conventional type reactor having working capacity of 3 L and was used for charging the anaerobic column reactor. Amongst the various support materials studied the reactor having coconut coir could treat distillery spent wash at 8d hydraulic retention time with organic loading rate of 23.25 kg COD m(-3)d(-1) leading to 64% COD reduction with biogas production of 7.2 m3 m(-3)d(-1) having high methane yield without any pretreatment or neutralization of the distillery spent wash. This study indicates fixed film biomethanation of distillery spent wash using coconut coir as the support material appears to be a cost effective and promising technology for mitigating the problems caused by distillery effluent.     

Seafood wastewater treatment in constructed wetland: tropical case

A series of investigations were conducted to evaluate the feasibility of using constructed wetlands to remove pollutants from seafood processing wastewater. Six emergent plant species; Cyperus involucratus, Canna siamensis, Heliconia spp., Hymenocallis littoralis, Typha augustifolia and Thalia deabata J. Fraser were planted in surface flow wetland. They were fed with seafood wastewater that was 50% diluted with treated seafood wastewater from an aerated lagoon. All macrophytes were found to meet satisfying treatment efficiency (standard criteria for discharged wastewater) at 5 days hydraulic retention time (HRT). While C. involucratus, T. deabata and T. augustifolia met acceptable treatment efficacy at 3 days HRT. Nutrient uptake rate of these species was observed in the range of 1.43-2.30 g Nitrogen/m(2)day and 0.17-0.29 g Phosphorus/m(2)day, respectively at 3 days HRT. The highest treatment performances were found at 5 days HRT. Average removal efficiencies were 91-99% for BOD(5), 52-90% for SS, 72-92% for TN and 72-77% for TP. Plant growth and nitrogen assimilation were experienced to be most satisfactory for C. involucratus, T. deabata and T. augustifolia. Lower HRTs affected contaminant removal efficiency for all species. C. involucratus, T. deabata and T. augustifolia can remove all contaminants efficiently even at the lowest hydraulic retention time (1 day).     

Study on biomethonization of waste water from jam industries

Anaerobic digestion of wastewater from jam industries was studied in a continuous reactor with different organic loading rates (OLR) and the optimum organic loading rate was 6.5 kg COD/m(3)/day when it was operated with three days HRT. The biodegradability of wastewater in batch experiments was about 90%. The removal efficiency of total COD and soluble COD were found to 82% and 85%, respectively. The specific methane production was 0.28 m(3)/kg of COD removed/day.     

Treatment of urban wastewater in a membrane bioreactor at high organic loading rates.

Membrane bioreactors can replace the activated sludge process and the final clarification step in municipal wastewater treatment. The combination of bioreactor and crossflow microfiltration allows for a high chemical oxygen demand (COD) reduction of synthetic wastewater. From biomass, grown at high production rates in the aerobic bioreactor, energy rich biogas can be obtained in a subsequent anaerobic bioreactor. In this paper, experimental data from a laboratory scale membrane bioreactor are presented. The degradation of synthetic wastewater at short hydraulic retention times down to 1.5 h has been studied. The organic loading rate (OLR) has been varied in the range of 6-13 kg m(-3) per day. At steady state a high quality filtrate could be obtained at different operating conditions. At biomass concentrations of 10-22 g l(-1), COD reduction was above 95%.