Comparative LCA of treatment options for US scrap tires: material recycling and tire-derived fuel combustion

Purpose

This life cycle assessment (LCA) study compares two prevalent end-of-life (EOL) treatment methods for scrap tires: material recycling and energy recovery. The primary intended use of the study results is to inform stakeholders of the relative environmental burdens and trade-offs associated with these two EOL vehicle tire treatment methods. The study supports prioritization of the waste treatment hierarchy for this material stream in the US.

Methods

This LCA compares (1) material recycling through ambient-temperature mechanical processing and (2) energy recovery through co-incineration of both whole and preprocessed scrap tires at a cement kiln. The avoided burden recycling methodology reflects the substitution of virgin synthetic rubber used in asphalt modification with the ground tire rubber from material recycling and the substitution of conventional kiln fuels with the tire-derived fuel (TDF). Both attributional (ALCA) and consequential (CLCA) methodologies are used: the ALCA assesses the environmental profiles of the treatment methods and the CLCA examines the potential effects of shifting more scrap tires to material recycling. The attributional portion of the LCA study was conducted in accordance with ISO standards 14044 series.

Results

The results in both methodological approaches indicate that the material recycling scenario provides greater impact reductions than the energy recovery scenario in terms of the examined environmental impact potentials: energy demand, iron ore consumption, global warming potential, acidification, eutrophication, smog formation, and respiratory effects. The additional impact reductions from material recycling are significant, and the establishment of new infrastructure required for a shift to material recycling incurs relatively insignificant burdens. Sensitivity analyses indicate that this conclusion does not change for (1) a range of TDF heating values, (2) a decrease in the mixed scrap tire rubber-to-steel composition ratio, (3) two alternative electricity grid fuel mixes with higher and lower carbon dioxide emission rankings than that of the baseline scenario, or (4) a comparison of material recycling to energy recovery when TDF is used in pulp and paper mills instead of cement kilns.

Conclusions

These results provide a basis for more informed decision-making when prioritizing scrap tire waste treatment hierarchy.     

Life-cycle assessment of continuous pad-dyeing technology for cotton fabrics

Purpose

China is the largest producer of textile-dyeing products in the world. The production of these materials consumes high amounts of water and energy and results in the discharge of huge amounts of pollutants. This study aimed at evaluating the life-cycle environmental impacts of the textile-dyeing industry and determining the key processes for mitigating life-cycle environmental impacts efficiently and effectively, which will benefit the application of cleaner production technologies.

Methods

A life-cycle assessment was performed according to the ISO 14040 standard series. The system investigated includes the dyeing process and final disposal and the transportation of raw material, energy production, and transportation. The functional unit is 10,000 m of cotton fabric, which weighs 2,000 kg. Our study encompasses three types of data. The data regarding the production process and the major raw materials, necessary energy, and the source of the energy, as well as the emissions of some pollutants, were provided by a textile-dyeing enterprise in Jiangsu Province. The data regarding transport were generated using the GaBi version 4.3 database. Some emission factor data such as those on CO₂, CH₄, and N₂O emissions were obtained from the literature. Resources, energy consumption, and emissions are quantified, and some of the potential environmental effects were evaluated using the CML2001 method built into the GaBi version 4.3 database.

Results and discussion

Scouring and oxygen bleaching, dyeing, stentering and setting, wastewater treatment, and incineration are the key processes in terms of global warming potential, acidification potential, photochemical ozone creation potential, and eutrophication potential. It will therefore be useful to enhance the recycling of water, control the consumption of additives and dyes, and conserve energy as much as possible. Through scenario analysis, we note that motorized shipment should be used instead of shipment by trucks, when conditions permit.

Conclusions

To promote energy conservation and the clean production of continuous pad-dyeing technology for cotton fabrics, other environmental impact categories besides the impact of the water system should be given focus. Additional work can be performed on the following: considering a consumption-based perspective of the entire process, uncertainty in data on life-cycle inventory, the evaluation methodology employed, temporal and spatial variation, the normalized toxicity of dyes and additives, and weighting methods.     

Life cycle assessment of commodity chemical production from forest residue via fast pyrolysis

Purpose

This life cycle assessment evaluates and quantifies the environmental impacts of renewable chemical production from forest residue via fast pyrolysis with hydrotreating/fluidized catalytic cracking (FCC) pathway.

Methods

The assessment input data are taken from Aspen Plus and greenhouse gases, regulated emissions, and energy use in transportation (GREET) model. The SimaPro 7.3 software is employed to evaluate the environmental impacts.

Results and discussion

The results indicate that the net fossil energy input is 34.8 MJ to produce 1 kg of chemicals, and the net global warming potential (GWP) is ?0.53 kg CO₂ eq. per kg chemicals produced under the proposed chemical production pathway. Sensitivity analysis indicates that bio-oil yields and chemical yields play the most important roles in the greenhouse gas footprints.

Conclusions

Fossil energy consumption and greenhouse gas (GHG) emissions can be reduced if commodity chemicals are produced via forest residue fast pyrolysis with hydrotreating/FCC pathway in place of conventional petroleum-based production pathways.     

LCA of a tomato crop in a multi-tunnel greenhouse in Almeria

Purpose

Protected crops have expanded significantly in the Mediterranean area over the last few decades as a successful means to provide abundant and high-quality produce. Although resources are generally used efficiently, greenhouse areas cause major environmental impacts. The aim of this work was to study, from an environmental point of view, the improvement capacity of greenhouse areas in the Mediterranean region and to assess several alternative agricultural practices to decrease their contribution to the environmental impacts in this system.

Materials and methods

The methodology used was life cycle assessment (LCA) based on a tomato crop grown in a multi-tunnel greenhouse in Almeria, on the southeast coast of Spain. The functional unit chosen was 1 ton of loose classic tomatoes. Five midpoint impact categories and one energy flow indicator were selected for their relevance. The agricultural practice alternatives evaluated were reduction of volume of substrate and fertilizers, extension of substrate and greenhouse life span and increase in renewable energy for electricity production.

Results and discussion

The results indicated that the main contributors to impact categories in the tomato production were structure, auxiliary equipment and fertilizers. Structure accounted for between 30 and 48?% of the contributions, depending on the impact category. The principal burdens in the auxiliary equipment stage were substrate and consumption of electricity. Fertilizers environmental impacts were due to emissions during their manufacture and application to the crop. In a best-case option, taking into account the best alternatives, contributions to the impact categories were reduced by between 17 and 30?%. The LCA methodology proved to be a useful tool to evaluate the environmental damage of this agricultural activity. The importance of including farm infrastructure in the assessment was demonstrated as it was a major contributor. The risk of eutrophication could be reduced by adjustment of the fertilizers?Cwater balance and implementation of a closed-loop irrigation system. Future technological improvements should be developed to increase yields and thereby directly reduce the environmental burdens per unit produce.

Conclusions

The present study served to assess the environmental impacts of a tomato crop in a multi-tunnel greenhouse on the coast of Almeria. The assessment was used to evaluate alternatives for improvement of cleaner production in greenhouse areas. Further research should focus on assuring the feasibility of the suggested options.     

A cascaded life cycle: reuse of electric vehicle lithium-ion battery packs in energy storage systems

Purpose

Lithium-ion (Li-ion) battery packs recovered from end-of-life electric vehicles (EV) present potential technological, economic and environmental opportunities for improving energy systems and material efficiency. Battery packs can be reused in stationary applications as part of a “smart grid”, for example to provide energy storage systems (ESS) for load leveling, residential or commercial power. Previous work on EV battery reuse has demonstrated technical viability and shown energy efficiency benefits in energy storage systems modeled under commercial scenarios. The current analysis performs a life cycle assessment (LCA) study on a Li-ion battery pack used in an EV and then reused in a stationary ESS.

Methods

A complex functional unit is used to combine energy delivered by the battery pack from the mobility function and the stationary ESS. Various scenarios of cascaded “EV mobility plus reuse in stationary clean electric power scenarios” are contrasted with “conventional system mobility with internal combustion engine vehicles plus natural gas peaking power.” Eight years are assumed for first use; with 10 years for reuse in the stationary application. Operational scenarios and environmental data are based on real time-of-day and time-of-year power use. Additional data from LCA databases are utilized. Ontario, Canada, is used as the geographic baseline; analysis includes sensitivity to the electricity mix and battery degradation. Seven environmental categories are assessed using ReCiPe.

Results and discussion

Results indicate that the manufacturing phase of the Li-ion battery will still dominate environmental impacts across the extended life cycle of the pack (first use in vehicle plus reuse in stationary application). For most impact categories, the cascaded use system appears significantly beneficial compared to the conventional system. By consuming clean energy sources for both use and reuse, global and local environmental stress reductions can be supported. Greenhouse gas advantages of vehicle electrification can be doubled by extending the life of the EV batteries, and enabling better use of off-peak low-cost clean electricity or intermittent renewable capacity. However, questions remain concerning implications of long-duration use of raw material resources employed before potential recycling.

Conclusions

Li-ion battery packs present opportunities for powering both mobility and stationary applications in the necessary transition to cleaner energy. Battery state-of-health is a considerable determinant in the life cycle performance of a Li-ion battery pack. The use of a complex functional unit was demonstrated in studying a component system with multiple uses in a cascaded application.

     

A review of life cycle assessments on wind energy systems

Purpose

Several life cycle assessments (LCAs) of wind energy published in recent years are reviewed to identify methodological differences and underlying assumptions.

Methods

A full comparative analysis of 12 studies were undertaken (ten peer-reviewed papers, one conference paper, and one industry report) regarding six fundamental factors (methods used, energy use accounting, quantification of energy production, energy performance and primary energy, natural resources, and recycling). Each factor is discussed in detail to highlight strengths and shortcomings of various approaches.

Results

Several potential issues are found concerning the way LCA methods are used for assessing energy performance and environmental impact of wind energy, as well as dealing with natural resource use and depletion. The potential to evaluate natural resource use and depletion impacts from wind energy appears to be poorly exploited or elaborated on in the reviewed studies. Estimations of energy performance and environmental impacts are critically analyzed and found to differ significantly.

Conclusions and recommendations

A continued discussion and development of LCA methodology for wind energy and other energy resources are encouraged. Efforts should be made to standardize methods and calculations. Inconsistent use of terminology and concepts among the analyzed studies are found and should be remedied. Different methods are generally used and the results are presented in diverse ways, making it difficult to compare studies with each other, but also with other renewable energy sources.     

Life cycle assessment of a waste lubricant oil management system

Purpose

This paper compares 16 waste lubricant oil (WLO) systems (15 management alternatives and a system in use in Portugal) using a life cycle assessment (LCA). The alternatives tested use various mild processing techniques and recovery options: recycling during expanded clay production, recycling and electric energy production, re-refining, energy recovery during cement production, and energy recovery during expanded clay production.

Methods

The proposed 15 alternatives and the actual present day situation were analyzed using LCA software UMBERTO 5.5, applied to eight environmental impact categories. The LCA included an expansion system to accommodate co-products.

Results

The results show that mild processing with low liquid gas fuel consumption and re-refining is the best option to manage WLO with regard to abiotic depletion, eutrophication, global warming, and human toxicity environmental impacts. A further environmental option is to treat the WLO using the same mild processing technique, but then send it to expanded clay recycling to be used as a fuel in expanded clay production, as this is the best option regarding freshwater sedimental ecotoxicity, freshwater aquatic ecotoxicity, and acidification.

Conclusions

It is recommended that there is a shift away from recycling and electric energy production. Although sensitivity analysis shows re-refining and energy recovery in expanded clay production are sensitive to unit location and substituted products emission factors, the LCA analysis as a whole shows that both options are good recovery options; re-refining is the preferable option because it is closer to the New Waste Framework Directive waste hierarchy principle.     

Environmental assessment of thermal insulation composite material

Purpose

This paper presents life cycle assessment of planned mass production of the thermal insulation blocks (TIB) made of thermal insulation composite material (TICM) from secondary raw materials—glass and plastic. This material is being developed at Brno University of Technology, Faculty of Civil Engineering for use in structural details of (especially low energy or passive) buildings subjected to higher compressive loads. Two production modes depending on the quality of the input materials are compared.

Methods

The assessment is conducted using GaBi 4 software tool with inbuilt Ecoinvent database. The results of the assessment are presented in individual impact categories according to used characterization model (CML 2001—Dec. 07). All the necessary energy and material flows are specified in detail for the purpose of the assessment. Cut-off allocation method is used for allocating the environmental impacts of recycled materials. Part of the assessment is sensitivity analysis of one variable parameter—amount of TIB produced per year.

Results and discussion

The results of the assessment show decisive impact of used electricity source on the overall results—86.2 and 94.3 %, respectively, for both production modes. This is closely connected with quality of used secondary raw materials and design of the production line. Use of higher-quality materials, as well as changes of the designed production line can reduce the overall environmental impacts by almost 30 %.

Conclusions

The results show possible improvements in the planned mass production of the TIB. They also find that further investigation will be required before the start of mass production, especially in connection with improving the environmental impacts of used electricity sources.     

Life cycle assessment of fuel ethanol from cane molasses in Thailand

Background, aim and scope

After China and India, Thailand is considered another emerging market for fuel ethanol in Asia. At present, ethanol in the country is mainly a fermentation/distillery product of cane molasses, although cassava and cane juice are considered other potential raw materials for the fuel. This study aims to evaluate the environmental impacts of substituting conventional gasoline (CG) with molasses-based gasohol in Thailand.

Materials and methods

The life cycle assessment (LCA) procedure carried out follows three interrelated phases: inventory analysis, characterization and interpretation. The functional unit for the comparison is 1 l gasoline equivalent consumed by a new passenger car to travel a specific distance.

Results

The results of the study show that molasses-based ethanol (MoE) in the form of 10% blend with gasoline (E10), along its whole life cycle, consumes less fossil energy (5.3%), less petroleum (8.1%) and provides a similar impact on acidification compared to CG. The fuel, however, has inferior performance in other categories (e.g. global warming potential, nutrient enrichment and photochemical ozone creation potential) indicated by increased impacts over CG.

Discussion

In most cases, higher impacts from the upstream of molasses-based ethanol tend to govern its net life cycle impacts relative to CG. This makes the fuel blend less environmentally friendly than CG for the specific conditions considered. However, as discussed later, this situation can be improved by appropriate changes in energy carriers.

Conclusions

The LCA procedure helps identify the key areas in the MoE production cycle where changes are required to improve environmental performance. Specifically, they are: (1) use of coal as energy source for ethanol conversion, (2) discharge of distillery spent wash into an anaerobic pond, and (3) open burning of cane trash in sugar cane production.

Recommendations and perspectives

Measures to improve the overall life cycle energy and environmental impacts of MoE are: (1) substituting biomass for fossil fuels in ethanol conversion, (2) capturing CH₄ from distillery spent wash and using it as an energy supply, and (3) utilizing cane trash for energy instead of open burning in fields.     

Comparative life cycle assessment and social life cycle assessment of used polyethylene terephthalate (PET) bottles in Mauritius

Purpose

Improper disposal of used polyethylene terephthalate (PET) bottles constitute an eyesore to the environmental landscape and is a threat to the flourishing tourism industry in Mauritius. It is therefore imperative to determine a suitable disposal method of used PET bottles which not only has the least environmental load but at the same time has minimum harmful impacts on peoples employed in waste disposal companies. In this respect, the present study investigated and compared the environmental and social impacts of four selected disposal alternatives of used PET bottles.

Methods

Environmental impacts of the four disposal alternatives, namely: 100 % landfilling, 75 % incineration with energy recovery and 25 % landfilling, 40 % flake production (partial recycling) and 60 % landfilling and 75 % flake production and 25 % landfilling, were determined using ISO standardized life cycle assessment (ISO 14040:2006) and with the support of SimaPro 7.1 software. Social life cycle assessments were performed based on the UNEP/SETAC Guidelines for Social Life Cycle Assessment of products. Three stakeholder categories (worker, society and local community) and eight sub-category indicators (child labour, fair salary, forced labour, health and safety, social benefit/social security, discrimination, contribution to economic development and community engagement) were identified to be relevant to the study. A new method for aggregating and analysing the social inventory data is proposed and used to draw conclusions.

Results and discussion

Environmental life cycle assessment results indicated that highest environmental impacts occurred when used PET bottles were disposed by 100 % landfilling while disposal by 75 % flake production and 25 % landfilling gave the least environmental load. Social life cycle assessment results indicated that least social impacts occurred with 75 % flake production and 25 % landfilling. Thus both E-LCA and S-LCA rated 75 % flake production and 25 % landfilling to be the best disposal option.

Conclusions

Two dimensions of sustainability (environmental and social) when investigated using the Life Cycle Management tool, favoured scenario 4 (75 %?% flake production and 25 % landfilling) which is a partial recycling disposal route. One hundred percent landfilling was found out to be the worst scenario. The next step will be to explore the third pillar of sustainability, economic, and devise a method to integrate the three dimensions with a view to determine the sustainable disposal option of used PET bottles in Mauritius.     

Stochastic decision modeling for sustainable pavement designs

Purpose

In the USA, several studies have been conducted to analyze the energy consumption and atmospheric emissions of Warm-mix Asphalt (WMA) pavements. However, the direct and indirect environmental, economic, and social impacts, termed as Triple-Bottom-Line (TBL), were not addressed sufficiently. Hence, the aim of this study is to develop TBL-oriented sustainability assessment model to evaluate the environmental and socio-economic impacts of pavements constructed with different types of WMA mixtures and compare them to a conventional Hot-mix Asphalt (HMA). The types of WMA technologies investigated in this research include Asphamin® WMA, Evotherm? WMA, and Sasobit® WMA.

Methods

To achieve this goal, supply and use tables published by the U.S. Bureau of Economic Analysis were merged with 16 macro-level sustainability metrics. A hybrid TBL-LCA model was built to evaluate the life-cycle sustainability performance of using WMA technologies in construction of asphalt pavements. The impacts on the sustainability were calculated in terms of socio-economic (import, income, gross operating surplus, government tax, work-related injuries, and employment) and environmental (water withdrawal, energy use, carbon footprint, hazardous waste generation, toxic releases into air, and land use). A stochastic compromise programming model was then developed for finding the optimal allocation of different pavement types for the U.S. highways.

Results and discussion

WMAs did not perform better in terms of environmental impacts compared to HMA. Asphamin® WMA was found to have the highest environmental and socio-economic impacts compared to other pavement types. Material extractions and processing phase had the highest contribution to all environmental impact indicators that shows the importance of cleaner production strategies for pavement materials. Based on stochastic compromised programming results, in a balanced weighting situation, Sasobit® WMA had the highest percentage of allocation (61 %); while only socio-economic aspects matter, Asphamin® WMA had the largest share (57 %) among the asphalt pavements. The optimization results also supported the significance of an increased WMA use in the U.S. highways.

Conclusions

This research complemented previous LCA studies by evaluating pavements not only from environmental emissions and energy consumption standpoint, but also from socio-economic perspectives. Multi-objective optimization results also provided important insights for decision makers when finding the optimum allocation of pavement alternatives based on different environmental and socio-economic priorities. Consequently, this study aimed to increase awareness of the inherent benefits of economic input–output analysis and multi-criteria decision making through application to emerging sustainable pavement practices.     

A life cycle assessment of packaging options for contrast media delivery: comparing polymer bottle vs. glass bottle

Purpose

This paper compares environmental impacts of two packaging options for contrast media offered by GE Healthcare: +PLUSPAK? polymer bottle and traditional glass bottle. The study includes all relevant life cycle stages from manufacturing to use and final disposal of the bottles and includes evaluation of a variety of end-of-life disposal scenarios. The study was performed in accordance with the international standards ISO 14040/14044, and a third-party critical review was conducted.

Methods

The functional unit is defined as the packaging of contrast media required to deliver one dose of 96 mL to a patient for an X-ray procedure. Primary data are from GE Healthcare and its suppliers; secondary data are from the ecoinvent database and the literature. A variety of end-of-life disposal scenarios are explored using both cutoff and market-based allocation. Impact assessment includes human health (midpoint) and ecosystems and resources (end point) categories from ReCiPe (H) and cumulative energy demand. Sensitivity analyses include (1) bottle size, (2) secondary packaging, (3) manufacturing electricity, (4) glass recycled content, (5) scrap rate, (6) distribution transport, (7) contrast media, and (8) choice of impact assessment method. Uncertainty analysis is performed to determine how data quality affects the study conclusions.

Results and discussion

This study indicates that the polymer bottle outperforms the glass bottle in every environmental impact category considered. Bottle components are the most significant contributors, and the vial body has the highest impacts among bottle components for both polymer and glass bottles. The polymer bottle exhibits lower impact in all impact categories considered regardless of the following: end-of-life treatment (using either cutoff or market-based allocation), bottle size, manufacturing electricity grid mix, glass recycled content, scrap rate, contrast media, distribution transport (air vs. ocean), and choice of impact assessment method. Secondary packaging can be a major contributor to impact. The polymer bottle has considerably lower impact compared to the glass bottle for all multi-pack configurations, but the comparison is less clear for single-pack configurations due to significantly higher packaging material used per functional dose, resulting in proportionally higher impacts in all impact categories.

Conclusions

The lower impacts of the polymer bottle for this packaging application can be attributed to lower material and manufacturing impacts, lower distribution impacts, and lower end-of-life disposal impacts. The results of this study suggest that using polymer rather than glass bottles provides a means by which to lower environmental impact of contrast media packaging.     

PET bottle reverse logistics—environmental performance of California’s CRV program

Purpose

Disposable beverage bottles made of polyethylene terephthalate (PET) stand in sharp contrast to many other disposable plastic packaging systems in the US for their high level of post-consumer recovery for recycling. This is due in part to container deposit programs in several US states, such as the California Redemption Value (CRV) program. We investigate the impacts of PET bottle recycling in the CRV program to evaluate its effectiveness at reducing environmental burdens.

Methods

We develop a life cycle model using standard process LCA techniques. We use the US LCI database to describe the energy production infrastructure and the production of primary materials. We describe the inventory and logistical requirements for materials recovery on the basis of state-maintained statistics and interviews with operators and industry representatives. We report inventory indicators describing energy, freight, and waste disposal requirements. We report several impact indicators based on CML and TRACI-2.0 techniques. We apply system expansion to compare post-consumer activities to produce secondary polymer against equivalent primary production.

Results and discussion

While bottle collection is distributed across the state, processing is more centralized and occurs primarily near urban centers. The average distance traveled by a bottle from discard to recovery is 145–175 km. Recycling requires 0.45–0.66 MJ of primary energy/L of beverage, versus 3.96 MJ during the pre-consumer phase. Post-consumer environmental impacts are significantly lower than pre-consumer impacts, with the exception of eutrophication. The results are robust to model sensitivity, with allocation of fuel for bottle collection being the most significant parameter. Curbside collection is slightly more energy efficient than consumer drop-off, and is subject to smaller parametric uncertainty. Recycling has the potential for net environmental benefits in five of seven impact categories, the exceptions being smog (marginal benefits) and eutrophication (increased impacts).

Conclusions

California’s decentralized program for collecting and processing PET bottles has produced a system which generates a large stream of post-consumer material with minimal environmental impact. The selection of a reclamation locale is the most significant factor influencing post-consumer impacts. If secondary PET displaces primary material, several environmental burdens can be reduced.

Recommendations and perspectives

Our results suggest that deposit programs on disposable packaging are an effective policy mechanism to increase material recovery and reduce environmental burdens. Deposit programs for other packaging systems should be considered.     

Life cycle assessment of medium density particleboard (MDP) produced in Brazil

Purpose

The wood panel industry is one of the most important forest-based industries in Brazil. The medium density particleboard (MDP) is currently produced and consumed worldwide and represents about 50 % of the wood panel industry in Brazil. Unlike other regions, Brazilian MDP is produced from dedicated eucalyptus plantations and heavy fuel oil is an important energy source in MDP manufacture, which may result in a different environmental profile. This paper presents a life cycle assessment of MDP panel produced in Brazil and suggests improvement opportunities by assessing alternative production scenarios.

Methods

The cradle-to-gate assessment of 1 m³ of MDP produced in Brazil considered two main subsystems: forest and industrial production. Detailed inventories for Brazilian eucalyptus production and MDP industrial production were collected as a result of technical visits to Brazilian MDP producers (foreground systems) as well as literature review (mainly background systems). The potential environmental impacts of MDP were assessed in terms of seven impact categories using CML (abiotic depletion, acidification, global warming, eutrophication, and photochemical oxidation) and USEtox (ecotoxicity and human toxicity) impact assessment methods in order to identify the main hotspots.

Results and discussion

The industrial production was responsible for most of the impacts in all impact categories, except ecotoxicity (EC). The main hotspots identified were the use of heavy fuel oil (HFO) as a thermal energy source in MDP manufacture and the production of urea–formaldehyde (UF) resin used as synthetic adhesive. Glyphosate herbicide application in soil in forestry operations was the main responsible for the impacts in EC. Scenarios for HFO substitution were assessed and results showed that substituting HFO for in-mill wood residues or diesel leads to reduced environmental impacts.

Conclusions

The identification of the main hotspots in the MDP life cycle can assist the wood panel industry to improve their environmental profile. Further research should focus on UF resin production in order to reduce its environmental impacts as well as the possibility of using alternatives resins. Other sources of wood for MDP production could also be investigated (e.g., pine wood and wood residues) to assess potential improvements.     

Environmental life cycle assessment of a dairy product: the yoghurt

Purpose

The dairy sector covers multiple activities related to milk production and treatment for alimentary uses. Different dairy products are available in the markets, with yoghurt being the second most important in terms of production. The goal of this study was to analyse from a cradle-to-grave approach the environmental impacts and energy balance derived from the yoghurt (solid, stirred and drinking yoghurts) manufacture process in a specific dairy factory processing 100 % Portuguese raw milk.

Methods

The standard framework of life cycle assessment (LCA) was followed and inventory data were collected on site in the dairy factory and completed using the literature and databases. The following impact categories were evaluated adopting a CML method: abiotic depletion (ADP), acidification (AP), eutrophication (EP), global warming (GWP), ozone layer depletion (ODP), land competition (LC) and photochemical oxidants formation (POFP), with the energy analysis carried out based on the cumulative non-renewable fossil and nuclear energy demand (CED). A mass allocation approach was considered for the partitioning of the environmental burdens between the different products obtained since not only yoghurts are produced but also dairy fodder.

Results and discussion

The key processes from an environmental point of view were identified. Some of the potential results obtained were in line with other specific related studies where dairy systems were assessed from an LCA perspective. The production of the milk-based inputs (i.e. raw milk, concentrated and powdered milk) was the main factor responsible of the environmental loads and energy requirements, with remarkable contributions of 91 % of AP, 92 % of EP and 62 % of GWP. Other activities that have important environmental impacts include the production of the energy requirements in the dairy factory, packaging materials production and retailing. Potential alternatives were proposed in order to reduce the contributions to the environmental profile throughout the life cycle of the yoghurt. These alternatives were based on the minimisation of milk losses, reductions of distances travelled and energy consumption at retailing and household use, as well as changes to the formulation of the animal feed. All of these factors derived from light environmental reductions.

Conclusions

The main reductions of the environmental impact derived from yoghurt production can be primarily obtained at dairy farms, although important improvements could also be made at the dairy factory.     

Life cycle assessment of Chinese radial passenger vehicle tire

Purpose

We evaluated and quantified the environmental impact of a radial tire product for passenger vehicles throughout the product’s life cycle to identify key stages that contribute to the overall environmental burden and to find ways to reduce these burdens effectively. The study covers all relevant life cycle stages, from the acquisition of raw materials to the production, use, and end of life.

Methods

Data collected onsite in 2014 by one of the largest Chinese tire companies were used in the assessment. The evaluation is presented in terms of individual impact category according to the CML model. Five impact categories (i.e., global warming potential (GWP), acidification potential (AP), photochemical oxidant creation potential (POCP), eutrophication potential (EP), and human toxicity potential (HTP)) were considered. The research was conducted in accordance with the ISO 14040/14044 standards.

Results and discussion

Fuel (gasoline) consumption represents an important contribution to most impact categories, including the GWP, AP, POCP, and EP, during the use stage. The largest contributor to the HTP category is raw material acquisition, mainly because of the impact of the production of organic chemicals. In the end-of-life stage, assuming that 100 % of used tires are collected and recycled to produce reclaimed rubber, the GWP, EP, and HTP contributions are negative, whereas those to the AP and POCP are positive. During the raw material acquisition stage, natural rubber, synthetic rubber, carbon black, and organic chemicals represent the largest contribution to the environmental impact categories. During the production stage, the compound blending process is the largest contributor to the AP and POCP, whereas vulcanizing and testing contribute most to the GWP, EP, and HTP.

Conclusions

Vehicle fuel consumption and its proportion consumed by the tires during the use stage are key factors that contribute to environmental impact during tire life. Further investigations should be conducted to decrease the impact of these factors and improve the environmental performance of tire products.

     

Comparative life cycle assessment of re-use and replacement for video projectors

Purpose

The current focus of environmental legislation for energy-using products is an efficient energy consumption in the use stage. However, the production and waste treatment of electronic products are also related to environmental impacts in terms of declining metal resources and growing waste streams. This paper investigates the environmental impacts of life time extension versus energy efficiency for the product group video projector using life cycle assessment (LCA).

Methods

The product under study was an average video projector based on three LCD projectors. The studied systems included two possibilities after a regular first usage period: reconditioning for a second use or replacement by a primary successor with an energy efficiency increase of 5 and 10%. All impacts addressed were accounted using the ReCiPe 2008 method. The impact contribution of projector components was identified at midpoint and endpoint levels, while life cycle impacts were calculated with a focus on three impact categories. Furthermore, the amortization period of production emissions was quantified.

Results and discussion

LCA results showed that the use stage dominates life cycle impacts of the global warming potential and primary energy demand. For the metal depletion potential, the production stage accounts for most of the total life cycle load. The highest shares in production emissions were identified for electronic components, namely printed wired boards and integrated circuits. Reconditioning and reuse of a secondary projector resulted in minor environmental impacts compared to the replacement and use of a primary projector with an energy efficiency increase of 5%. The saving potential of the primary energy demand is higher only in the case of a 10% more efficient device as compared to the secondary projector.

Conclusions

The study concluded that production emissions and their amortization period are relevant factors offsetting any environmentally beneficial measures applied during the use phase. The study suggests that life time extension of video projectors can provide higher environmental improvement potentials, while energy efficiency increase during usage is less beneficial, given that major improvements in energy efficiency do not occur. Recommendations are valid for this particular case study. The study suggests that the current focus of mandatory product requirements for energy-using products on energy efficiency increase should be extended to measures of life time extension in order to serve the intent of an integrated product policy.

     

The influence of contaminants in the environmental impact of recovered paper: a life cycle assessment perspective

Purpose

This study aims to analyze and quantify the environmental impacts associated with the production of testliner paper using 100?% recovered paper as fiber raw material, by applying the life cycle assessment principles. A simulation of advanced sorting technology was done to prepare and use batches of raw materials with different levels of contaminants. Comparative studies of environmental impact assessment were focused on the quality of recovered paper, which is decisively influenced by the efficiency of the sorting process. The particularity of the study is that so far it is the only one that analyzes the environmental impact generated by recovered paper quality.

Methods

To analyze the environmental impacts in the scenarios, life cycle assessment methodology was considered. Potential environmental impacts were assessed by using the CML 2009, Dec.07 method developed by the Centre for Environmental Science from the University of Leiden.

Results and discussion

In this study, acidification potential, abiotic resources depletion potential, eutrophication potential, global warming potential, photochemical ozone creation potential, and human toxicity potential were the impact categories analyzed. Considering that the system boundaries refer only to the paper mill that was obtained, all unitary processes involved in the manufacturing of product system influence in varying proportions the impact categories chosen for evaluation. A higher concentration of contaminants leads to a higher amount of energy and water used, and thus, a significant amount of waste and emissions generated. Simulations performed have highlighted the importance of sorting technology that influences the quality of raw material that will be used.

Conclusions

Utilization of recovered paper batches with a low quality contributes to an increased environmental impact associated with the testliner paper manufacturing stage. A low quality of recovered paper will influence energy consumption in different modules of the system (recycled fiber pulp preparation, paper machine, and wastewater treatment), the volume of waste generated, and consequently the emissions released both in air and water.     

Utilization of recovered wood in cascades versus utilization of primary wood—a comparison with life cycle assessment using system expansion

Purpose

A cascading utilization of resources is encouraged especially by legislative bodies. However, only few consecutive assessments of the environmental impacts of cascading are available. This study provides answers to the following questions for using recovered wood as a secondary resource: (1) Does cascading decrease impacts on the environment compared to the use of primary wood resources? (2) What aspects of the cascading system are decisive for the life cycle assessment (LCA) results?

Methods

We conducted full LCAs for cascading utilization options of waste wood and compared the results to functionally equivalent products from primary wood, thereby focusing on the direct effects cascading has on the environmental impacts of the systems. In order to compare waste wood cascading to the use of primary wood with LCA, a functional equivalence of the systems has to be achieved. We applied a system expansion approach, considering different options for providing the additionally needed energy for the cascading system.

Results and discussion

We found that the cascading systems create fewer environmental impacts than the primary wood systems, if system expansion is based on wood energy. The most noticeable advantages were detected for the impact categories of land transformation and occupation and the demand of primary energy from renewable sources. The results of the sensitivity analyses indicate that the advantage of the cascading system is robust against the majority of considered factors. Efficiency and the method of incineration at the end of life do influence the results.

Conclusions

To maximize the benefits and minimize the associated environmental impacts, cascading proves to be a preferable option of utilizing untreated waste wood.     

Life cycle assessment of advertising folders

Purpose

Pulp and paper manufacturing constitutes one of the largest industry segments in term of water and energy usage and total discharges to the environment. More than many other industries, however, this industry plays a key role in sustainable development because its most important raw material, wood fiber, is renewable Dias and Houtman (Environ Prog 23(4):347?C357, 2004). Actually, even if the communication is dominated by electronic media, paper-based communication has a role to play due to its unique practical and aesthetic qualities. This research aims to assess the environmental impact of advertising folders produced with different papers and distributed by a system of Italian consumers?? cooperatives in order to indicate the possible options of improvement and to assess the CO_{2 (eq)} emitted during the entire life cycle.

Methods

Life cycle assessment (LCA) was performed from cradle-to-grave considering paper production, transport from paper mill to printing site, printing, distribution, and disposal. Data for the study were directly collected from specific companies and completed on the basis of literature information. The analysis was conducted using the SimaPro 7.1.5 software and IMPACT 2002+ method to assess all its environmental impact and damage categories.

Results and discussion

LCA analysis indicates that the higher environmental impact is mainly due to paper production and printing processes. The main operations which generate the major impact in the paper production stage are related to the direct or indirect fossil energy use, the production of additives for bleaching operations, and the collection and selection of waste paper. Printing causes relevant impacts for the electricity and ink production and for the aluminum plates used in the offset printing. Moreover, the use of paper with low quantity of additives and small amount of primary fibers causes a reduction of the environmental load of 13.94?%. The major global warming potential value was found for advertising folders made with little amount of mechanical pulp which slightly contributes to the absorption of CO₂.

Conclusions

The analysis pointed out the relevance of the paper production phase and of the printing step within the advertising folders life cycle and allowed to detect the other critical stages of the life cycle. Paper composition greatly affects the environmental impact of the advertising folders?? life cycle.