Life cycle assessment of biodiesel production from microalgae in ponds

This paper analyses the potential environmental impacts and economic viability of producing biodiesel from microalgae grown in ponds. A comparative Life Cycle Assessment (LCA) study of a notional production system designed for Australian conditions was conducted to compare biodiesel production from algae (with three different scenarios for carbon dioxide supplementation and two different production rates) with canola and ULS (ultra-low sulfur) diesel. Comparisons of GHG (greenhouse gas) emissions (g CO₂-e/t km) and costs (¢/t km) are given. Algae GHG emissions (−27.6 to 18.2) compare very favourably with canola (35.9) and ULS diesel (81.2). Costs are not so favourable, with algae ranging from 2.2 to 4.8, compared with canola (4.2) and ULS diesel (3.8). This highlights the need for a high production rate to make algal biodiesel economically attractive.     

Life cycle assessment of soybean-based biodiesel in Argentina for export

Background, aim and scope

Regional specificities are a key factor when analyzing the environmental impact of a biofuel pathway through a life cycle assessment (LCA). Due to different energy mixes, transport distances, agricultural practices and land use changes, results can significantly vary from one country to another. The Republic of Argentina is the first exporter of soybean oil and meal and the third largest soybean producer in the world, and therefore, soybean-based biodiesel production is expected to significantly increase in the near future, mostly for exportation. Moreover, Argentinean biodiesel producers will need to evaluate the environmental performances of their product in order to comply with sustainability criteria being developed. However, because of regional specificities, the environmental performances of this biofuel pathway can be expected to be different from those obtained for other countries and feedstocks previously studied. This work aims at analyzing the environmental impact of soybean-based biodiesel production in Argentina for export. The relevant impact categories account for the primary non-renewable energy consumption (CED), the global warming potential (GWP), the eutrophication potential (EP), the acidification potential (AP), the terrestrial ecotoxicity (TE), the aquatic ecotoxicity (AE), the human toxicity (HT) and land use competition (LU). The paper tackles the feedstock and country specificities in biodiesel production by comparing the results of soybean-based biodiesel in Argentina with other reference cases. Emphasis is put on explaining the factors that contribute most to the final results and the regional specificities that lead to different results for each biodiesel pathway.

Materials and methods

The Argentinean (AR) biodiesel pathway was modelled through an LCA and was compared with reference cases available in the ecoinvent® 2.01 database, namely, soybean-based biodiesel production in Brazil (BR) and the United States (US), rapeseed-based biodiesel production in the European Union (EU) and Switzerland (CH) and palm-oil-based biodiesel production in Malaysia (MY). In all cases, the systems were modelled from feedstock production to biodiesel use as B100 in a 28 t truck in CH. Furthermore, biodiesel pathways were compared with fossil low-sulphur diesel produced and used in CH. The LCA was performed according to the ISO standards. The life cycle inventory and the life cycle impact assessment (LCIA) were performed in Excel spreadsheets using the ecoinvent® 2.01 database. The cumulative energy demand (CED) and the GWP were estimated through the CED for fossil and nuclear energy and the IPCC 2001 (climate change) LCIA methods, respectively. Other impact categories were assessed according to CML 2001, as implemented in ecoinvent. As the product is a fuel for transportation (service), the system was defined for one vehicle kilometre (functional unit) and was divided into seven unit processes, namely, agricultural phase, soybean oil extraction and refining, transesterification, transport to port, transport to the destination country border, distribution and utilisation.

Results

The Argentinean pathway results in the highest GWP, CED, AE and HT compared with the reference biofuel pathways. Compared with the fossil reference, all impact categories are higher for the AR case, except for the CED. The most significant factor that contributes to the environmental impact in the Argentinean case varies depending on the evaluated category. Land provision through deforestation for soybean cultivation is the most impacting factor of the AR biodiesel pathway for the GWP, the CED and the HT categories. Whilst nitrogen oxide emissions during the fuel use are the main cause of acidification, nitrate leaching during soybean cultivation is the main factor of eutrophication. LU is almost totally affected by arable land occupation for soybean cultivation. Cypermethrin used as pesticide in feedstock production accounts for almost the total impact on TE and AE.

Discussion

The sensitivity analysis shows that an increase of 10% in the soybean yield, whilst keeping the same inputs, will reduce the total impact of the system. Avoiding deforestation is the main challenge to improve the environmental performances of soybean-based biodiesel production in AR. If the soybean expansion can be done on marginal and set-aside agricultural land, the negative impact of the system will be significantly reduced. Further implementation of crops’ successions, soybean inoculation, reduced tillage and less toxic pesticides will also improve the environmental performances. Using ethanol as alcohol in the transesterification process could significantly improve the energy balance of the Argentinean pathway.

Conclusions

The main explaining factors depend on regional specificities of the system that lead to different results from those obtained in the reference cases. Significantly different results can be obtained depending on the level of detail of the input data, the use of punctual or average data and the assumptions made to build up the LCA inventory. Further improvement of the AR biodiesel pathways should be done in order to comply with international sustainability criteria on biofuel production.

Recommendations and perspectives

Due to the influence of land use changes in the final results, more efforts should be made to account for land use changes others than deforestation. More data are needed to determine the part of deforestation attributable to soybean cultivation. More efforts should be done to improve modelling of interaction between variables and previous crops in the agricultural phase, future transesterification technologies and market prices evolution. In order to assess more accurately the environmental impact of soybean-based biodiesel production in Argentina, further considerations should be made to account for indirect land use changes, domestic biodiesel consumption and exportation to other regions, production scale and regional georeferenced differentiation of production systems.     

Life cycle assessment of heat production from underground coal gasification

Purpose

In Poland, coal is the main fuel used for heat production. Innovative clean coal technologies, which include underground coal gasification (UCG), are widely developed. This paper presents the analysis results of life cycle assessment (LCA) and material flow analysis (MFA) of using synthesis gas from UCG for heat production. The paper presents the results of a comparative analysis of MFA and LCA for four variants of heat production, which differed in the choice of gasifying agent and heat production installations.

Methods

Environmental analysis was made based on LCA with ReCiPe Midpoint and ReCiPe Endpoint H/A method, which allowed to analyse of different categories of the environmental impact. LCA was performed based on the ISO 14040 standard using SimaPro 8.0 software with Ecoinvent 3.1 database (Ecoinvent 2014). Umberto NXT Universal software was used to develop MFA for heat production. LCA analyses included hard coal from a Polish mine and synthesis gas obtained in the experimental installations in the Central Mining Institute in Poland.

Results and discussion

MFA performed for technology of utilizing gases from UCG have made it possible to visualize materials and energy flow between different unit processes in the whole technological chain. Moreover, the analyses enabled identification of unit processes with the largest consumption of raw materials, energy and the biggest emissions into the environment. It has been shown that the lowest environmental burden is attributed to the technology, which uses high-pressure chamber with gas turbine in which the synthesis gas from UCG is burned and oxygen was a gasifying agent. Analysis of LCA results showed that the major environmental burden includes greenhouse gas (GHG) emission and the fossil fuels depletion. GHG emission results primarily from the direct emission of CO₂ from gas combustion for heat production and electricity consumption used in gasifying agents preparation phase.

Conclusions

In order to increase the environmental efficiency of heat production technology using UCG, the most important activity to be considered is limitation of dust-gas emissions, including primarily CO₂ removal process and efficiency increase of the installation, which is reflected in the reduction of coal consumption. It is important to highlight that this is the first attempt of MFA and LCA of heat production from UCG gas. Since no LCA has ever been conducted on the heat production from underground coal gasification, this study is the first work about LCA of the heat production from UCG technology. This is the first approach which contains a whole chain of unconventional heat production including preparation stages of gasifying agents, underground coal gasification, gas purification and heat production.

     

Life cycle assessment of renewable diesel production from lignocellulosic biomass

Purpose

Governments around the world encourage the use of biofuels through fuel standard policies that require the addition of renewable diesel in diesel fuel from fossil fuels. Environmental impact studies of the conversion of biomass to renewable diesel have been conducted, and life cycle assessments (LCA) of the conversion of lignocellulosic biomass to hydrogenation-derived renewable diesel (HDRD) are limited, especially for countries with cold climates like Canada.

Methods

In this study, an LCA was conducted on converting lignocellulosic biomass to HDRD by estimating the well-to-wheel greenhouse gas (GHG) emissions and fossil fuel energy input of the production of biomass and its conversion to HDRD. The approach to conduct this LCA includes defining the goal and scope, compiling a life cycle inventory, conducting a life cycle impact assessment, and executing a life cycle interpretation. All GHG emissions and fossil fuel energy inputs were based on a fast pyrolysis plant capacity of 2000 dry tonnes biomass/day. A functional unit of 1 MJ of HDRD produced was adopted as a common unit for data inputs of the life cycle inventory. To interpret the results, a sensitivity analysis was performed to measure the impact of variables involved, and an uncertainty analysis was performed to assess the confidence of the results.

Results and discussion

The GHG emissions of three feedstocks studied—whole tree (i.e., chips from cutting the whole tree), forest residues (i.e., chips from branches and tops generated from logging operations), and agricultural residues (i.e., straw from wheat and barley)—range from 35.4 to 42.3 g CO_2,eq/MJ of HDRD (i.e., lowest for agricultural residue- and highest for forest residue-based HDRD); this is 53.4–61.1 % lower than fossil-based diesel. The net energy ratios range from 1.55 to 1.90 MJ/MJ (i.e., lowest for forest residue- and highest for agricultural residue-based HDRD) for HDRD production. The difference in results among feedstocks is due to differing energy requirements to harvest and pretreat biomass. The energy-intensive hydroprocessing stage is responsible for most of the GHG emissions produced for the entire conversion pathway.

Conclusions

Comparing feedstocks showed the significance of the efficiency in the equipment used and the physical properties of biomass in the production of HDRD. The overall results show the importance of efficiency at the hydroprocessing stage. These findings indicate significant GHG mitigation benefits for the oil refining industry using available lignocellulosic biomass to produce HDRD for transportation fuel.

     

Life cycle assessment of bacterial cellulose production

The International Journal of Life Cycle Assessment - Bacterial cellulose (BC), obtained by fermentation, is an innovative and promising material with a broad spectrum of potential applications....     

Life cycle analysis of algae biodiesel

Background, aim, and scope  

Algae biomass has great promise as a sustainable alternative to conventional transportation fuels. In this study, a well-to-pump life cycle assessment (LCA) was performed to investigate the overall sustainability and net energy balance of an algal biodiesel process. The goal of this LCA was to provide baseline information for the algae biodiesel process.     

Life cycle assessment of Portland cement production in Myanmar

The International Journal of Life Cycle Assessment - Cement manufacturing is associated with global and local environmental issues. Many studies have employed life cycle assessment (LCA) to...     

Life cycle assessment of chitosan production in India and Europe

Purpose

The aim of this article is to present the first life cycle assessment of chitosan production based on data from two real producers located in India and Europe. The goal of the life cycle assessment (LCA) was to understand the main hot spots in the two supply chains, which are substantially different in terms of raw materials and production locations.

Methods

The LCA is based on consequential modelling principles, whereby allocation is avoided by means of substitution, and market mixes include only flexible, i.e. non-constrained suppliers. The product system is cradle to gate and includes the production of raw materials, namely waste shells from snow crab and shrimp in Canada and India, respectively, the processing of these in China and India and the manufacture of chitosan in Europe and India. Primary data for chitin and chitosan production were obtained from the actual producers, whereas raw material acquisition as well as waste management activities were based on literature sources. The effects of indirect land use change (iLUC) were also included. Impact assessment was carried out at midpoint level by means of the recommended methods in the International Life Cycle Data (ILCD) handbook.

Results and discussion

In the Indian supply chain, the production of chemicals (HCl and NaOH) appears as an important hot spot. The use of shrimp shells as raw material affects the market for animal feed, resulting in a credit in many impact indicators, especially in water use. The use of protein waste as fertilizer is also an important source of greenhouse-gas and ammonia emissions. In the European supply chain, energy use is the key driver for environmental impacts, namely heat production based on coal in China and electricity production in China and Europe. The use of crab shells as raw material avoids the composting process they would be otherwise subject to, leading to a saving in composting emissions, especially ammonia. In the Indian supply chain, the effect of iLUC is relevant, whereas in the European one, it is negligible.

Conclusions

Even though we assessed two products from the same family, the results show that they have very different environmental profiles, reflecting their substantially different supply chains in terms of raw material (shrimp shells vs. crab shells), production locations (locally produced vs. a global supply chain involving three continents) and the different applications (general-purpose chitosan vs. chitosan for the medical sector).

     

Life cycle assessment of commodity chemical production from forest residue via fast pyrolysis

Purpose

This life cycle assessment evaluates and quantifies the environmental impacts of renewable chemical production from forest residue via fast pyrolysis with hydrotreating/fluidized catalytic cracking (FCC) pathway.

Methods

The assessment input data are taken from Aspen Plus and greenhouse gases, regulated emissions, and energy use in transportation (GREET) model. The SimaPro 7.3 software is employed to evaluate the environmental impacts.

Results and discussion

The results indicate that the net fossil energy input is 34.8 MJ to produce 1 kg of chemicals, and the net global warming potential (GWP) is ?0.53 kg CO₂ eq. per kg chemicals produced under the proposed chemical production pathway. Sensitivity analysis indicates that bio-oil yields and chemical yields play the most important roles in the greenhouse gas footprints.

Conclusions

Fossil energy consumption and greenhouse gas (GHG) emissions can be reduced if commodity chemicals are produced via forest residue fast pyrolysis with hydrotreating/FCC pathway in place of conventional petroleum-based production pathways.     

Life cycle assessment of medium density particleboard (MDP) produced in Brazil

Purpose

The wood panel industry is one of the most important forest-based industries in Brazil. The medium density particleboard (MDP) is currently produced and consumed worldwide and represents about 50 % of the wood panel industry in Brazil. Unlike other regions, Brazilian MDP is produced from dedicated eucalyptus plantations and heavy fuel oil is an important energy source in MDP manufacture, which may result in a different environmental profile. This paper presents a life cycle assessment of MDP panel produced in Brazil and suggests improvement opportunities by assessing alternative production scenarios.

Methods

The cradle-to-gate assessment of 1 m³ of MDP produced in Brazil considered two main subsystems: forest and industrial production. Detailed inventories for Brazilian eucalyptus production and MDP industrial production were collected as a result of technical visits to Brazilian MDP producers (foreground systems) as well as literature review (mainly background systems). The potential environmental impacts of MDP were assessed in terms of seven impact categories using CML (abiotic depletion, acidification, global warming, eutrophication, and photochemical oxidation) and USEtox (ecotoxicity and human toxicity) impact assessment methods in order to identify the main hotspots.

Results and discussion

The industrial production was responsible for most of the impacts in all impact categories, except ecotoxicity (EC). The main hotspots identified were the use of heavy fuel oil (HFO) as a thermal energy source in MDP manufacture and the production of urea–formaldehyde (UF) resin used as synthetic adhesive. Glyphosate herbicide application in soil in forestry operations was the main responsible for the impacts in EC. Scenarios for HFO substitution were assessed and results showed that substituting HFO for in-mill wood residues or diesel leads to reduced environmental impacts.

Conclusions

The identification of the main hotspots in the MDP life cycle can assist the wood panel industry to improve their environmental profile. Further research should focus on UF resin production in order to reduce its environmental impacts as well as the possibility of using alternatives resins. Other sources of wood for MDP production could also be investigated (e.g., pine wood and wood residues) to assess potential improvements.     

Hydrolysis of beef tallow by lipase from Pseudomonas sp

The lipase produced by Pseudomonas fluorescens biotype I was selected for hydrolyzing beef tallow at 50-70 degrees C to more than 90% of reaction ratio. Using an amount of lipase sufficient to reach equilibrium, the final reaction ratio was decreased with increasing temperature and the apparent enthalpy of beef tallow hydrolysis obtained by the final reaction ratio was -1.93 x 10(4)cal/mol, and the final reaction ratio also decreased with increasing substrate concentration. The rising time, which is the reaction time up to one-half of the final reaction ratio, decreased remarkably with increasing temperature, and was closely related to the value of the maximum velocity by the Michaelis constant of this lipase. The final reaction ratio increased with increasing lipase amount up to equilibrium. Increasing the lipase above the amount required to reach equilibrium caused a decrease in the rising time. The feasibility of using parameters obtained by a hyperbolic simulation of the progress curve is discussed.     

Life cycle assessment of cheese and whey production in the USA

Purpose

A life cycle assessment was conducted to determine a baseline for environmental impacts of cheddar and mozzarella cheese consumption. Product loss/waste, as well as consumer transport and storage, is included. The study scope was from cradle-to-grave with particular emphasis on unit operations under the control of typical cheese-processing plants.

Methods

SimaPro© 7.3 (PRé Consultants, The Netherlands, 2013) was used as the primary modeling software. The ecoinvent life cycle inventory database was used for background unit processes (Frischknecht and Rebitzer, J Cleaner Prod 13(13–14):1337–1343, 2005), modified to incorporate US electricity (EarthShift 2012). Operational data was collected from 17 cheese-manufacturing plants representing 24 % of mozzarella production and 38 % of cheddar production in the USA. Incoming raw milk, cream, or dry milk solids were allocated to coproducts by mass of milk solids. Plant-level engineering assessments of allocation fractions were adopted for major inputs such as electricity, natural gas, and chemicals. Revenue-based allocation was applied for the remaining in-plant processes.

Results and discussion

Greenhouse gas (GHG) emissions are of significant interest. For cheddar, as sold at retail (63.2 % milk solids), the carbon footprint using the IPCC 2007 factors is 8.60 kg CO₂e/kg cheese consumed with a 95 % confidence interval (CI) of 5.86–12.2 kg CO₂e/kg. For mozzarella, as sold at retail (51.4 % milk solids), the carbon footprint is 7.28 kg CO₂e/kg mozzarella consumed, with a 95 % CI of 5.13–9.89 kg CO₂e/kg. Normalization of the results based on the IMPACT 2002+ life cycle impact assessment (LCIA) framework suggests that nutrient emissions from both the farm and manufacturing facility wastewater treatment represent the most significant relative impacts across multiple environmental midpoint indicators. Raw milk is the major contributor to most impact categories; thus, efforts to reduce milk/cheese loss across the supply chain are important.

Conclusions

On-farm mitigation efforts around enteric methane, manure management, phosphorus and nitrogen runoff, and pesticides used on crops and livestock can also significantly reduce impacts. Water-related impacts such as depletion and eutrophication can be considered resource management issues—specifically of water quantity and nutrients. Thus, all opportunities for water conservation should be evaluated, and cheese manufacturers, while not having direct control over crop irrigation, the largest water consumption activity, can investigate the water use efficiency of the milk they procure. The regionalized normalization, based on annual US per capita cheese consumption, showed that eutrophication represents the largest relative impact driven by phosphorus runoff from agricultural fields and emissions associated with whey-processing wastewater. Therefore, incorporating best practices around phosphorous and nitrogen management could yield improvements.     

Environmental life cycle assessment for rapeseed-derived biodiesel

Purpose

Biofuels have received special research interest, driven by concerns over high fuel prices, security of energy supplies, global climate change as well as the search of opportunities for rural economic development. This work examines the production of biodiesel derived from the transesterification of crude rapeseed oil, one of the most important sources of biodiesel in Europe, paying special attention to the environmental profile-associated to the manufacture life cycle (i.e., cradle-to-gate perspective).

Methods

To do so, a Spanish company with an average annual biodiesel production of 300,000 t was assessed in detail. The Life Cycle Assessment (LCA) study covers the whole life cycle, from the production of the crude rapeseed oil to the biodiesel production and storage. The inventory data for the foreground system consisted of average annual data obtained by on-site measurements in the company, and background data were taken from databases. Seven impact categories have been assessed in detail: abiotic depletion, acidification, eutrophication, global warming, ozone layer depletion, land competition, and photochemical oxidant formation. An energy analysis was carried out based on the cumulative nonrenewable fossil and nuclear energy demand as an additional impact category. Furthermore, well-to-wheels environmental characterization results were estimated and compared per ton-kilometer for the biodiesel (B100) and the conventional diesel so as to point out the environmental drawbacks and strengths of using biodiesel as transport fuel in a 28 t lorry.

Results and discussion

The results showed that the cultivation of the rapeseed was the main key issue in environmental terms (68 %–100 % depending on the category) mainly because of fertilizer doses and intensive agricultural practices required. With regard to the biorefinery production process, pretreatment and transesterification sections considerably contribute to the environmental profile mostly due to electricity and chemical requirements. Concerning the well-to-wheels comparison, using B100 derived from rapeseed oil instead of petroleum-based diesel would reduce nonrenewable energy dependence (?20 %), GHG emissions (?74 %), and ozone layer depletion (?44 %) but would increase acidification (+59 %), eutrophication (+214 %), photochemical smog (+119 %), and land competition.

Conclusions

The information presented in this study could help to promote the use of renewable transport biofuels. However, the extensive implementation of biodiesel (particularly rapeseed oil-derived biodiesel) in our society is enormously complex with many issues involved not only from environmental but also economical and social points of view.     

Social life cycle assessment of first and second-generation ethanol production technologies in Brazil

Purpose

The main goal of this study is to suggest quantitative social metrics to evaluate different sugarcane biorefinery systems in Brazil by exploring a novel hybrid approach integrating social life cycle assessment and input-output analysis.

Methods

Social life cycle assessment is the main methodology for evaluating social aspects based on a life-cycle approach. Using this framework, a hybrid model integrating social life cycle assessment and input-output analysis was introduced to evaluate different social effects of biorefinery scenarios considering workers as the stakeholder category. Job creation, occupational accidents, wage profile, education profile, and gender profile were selected as the main inventory indicators. A case study of three scenarios considering variations in agricultural and industrial technologies (including sugarcane straw recovery and second-generation ethanol production, for instance) was carried out for evaluating present first-generation (1G-basic, 1G-optimized) and future first- and second-generation ethanol production (1G2G).

Results and discussion

The 1G-basic scenario leads to higher job creation levels over the supply chain mainly because of the influence of agricultural stage whose workers are mostly employed in sugarcane manual operations. On the other hand, 1G-optimized and 1G2G present supply chains are more reliant on the manufacturing, trade, and services sectors whose workers are associated with a lower level of occupational accidents, higher average wages, higher education level, and more participation of women in the work force.

Conclusions

The use of a novel hybrid approach integrating social life cycle assessment (SLCA) and input-output analysis (IOA) was useful to quantitatively distinguish the social effects over different present and future sugarcane biorefinery supply chains. As a consequence, this approach is very useful to support decision-making processes aiming to improve the sustainability of sugarcane biorefineries taking social aspects into account.