Life cycle assessment of 3D printing geo‐polymer concrete: An ex‐ante study

Three‐dimensional (3D) printing and geo‐polymers are two environmentally oriented innovations in concrete manufacturing. The 3D printing of concrete components aims to reduce raw material consumption and waste generation. Geo‐polymer is being developed to replace ordinary Portland cement and reduce the carbon footprint of the binder in the concrete. The environmental performance of the combined use of the two innovations is evaluated through an ex‐ante life cycle assessment (LCA). First, an attributional LCA was implemented, using data collected from the manufacturer to identify the hotspots for environmental improvements. Then, scaled‐up scenarios were built in collaboration with the company stakeholder. These scenarios were compared with the existing production system to understand the potential advantages/disadvantages of the innovative system and to identify the potential directions for improvement. The results indicate that 3D printing can potentially lead to waste reduction. However, depending on its recipe, geo‐polymer likely has higher environmental impacts than ordinary concrete. The ex‐ante LCA suggests that after step‐by‐step improvements in the production and transportation of raw materials, 3D printing geo‐polymer concrete is able to reduce the carbon footprint of concrete components, while it does still perform worse on impact categories, such as depletion of abiotic resources and stratospheric ozone depletion. We found that the most effective way to lower the environmental impacts of 3D concrete is to reduce silicate in the recipe of the geo‐polymer. This approach is, however, challenging to realize by the company due to the locked‐in effect of the previous innovation investment. The case study shows that to support technological innovation ex‐ante LCA has to be implemented as early as possible in innovation to allow for maintaining technical flexibility and improving on the identified hotspots.     

Quantifying environmental impacts of primary aluminum ingot production and consumption : A trade‐linked multilevel life cycle assessment

Aluminum is one of the most used metals of modern civilization, but its production is responsible for multiple adverse environmental impacts mostly due to aluminum smelting and alumina refining. Previous life cycle assessments (LCAs) have aggregated alumina refining into a single global process even though refining processes are highly spatially differentiated and alumina is highly traded. Our work improves on existing LCAs of primary aluminum by including temporal and spatial differentiation in alumina refining and aluminum smelting and trade of alumina and primary aluminum ingots. We build country‐level impact factors for primary aluminum ingot production and consumption, with the spatial distributions of environmental impacts, from 2000 to 2017, by combining a trade‐linked multilevel material flow analysis with LCA using six midpoint categories of the ReCiPe method. Climate change impacts of primary aluminum production range from 4.5 to 33.6 kg CO₂ eq./kg. We then estimate the life cycle production‐ and consumption‐based environmental burdens of primary aluminum ingot by country. High spatial variations exist among impact factors of primary aluminum production. Aggregating the alumina refining processes into a single process may cause important deviations on the impact factors of primary aluminum ingot production (up to 38% differences in climate change impacts). Finally, we estimate the climate change impacts of worldwide primary aluminum production at 1.2 Gt CO₂ eq. in 2017 and untangle their spatial origins, localized at 70% in China. Overall, we show the importance of spatial differentiation for highly traded products that rely on highly traded inputs and offer recommendations for LCA practitioners. This article met the requirements for a gold‐gold JIE data openness badge described at http://jie.click/badges .     

Life cycle assessment of emerging technologies: A review

In recent literature, prospective application of life cycle assessment (LCA) at low technology readiness levels (TRL) has gained immense interest for its potential to enable development of emerging technologies with improved environmental performances. However, limited data, uncertain functionality, scale up issues and uncertainties make it very challenging for the standard LCA guidelines to evaluate emerging technologies and requires methodological advances in the current LCA framework. In this paper, we review published literature to identify major methodological challenges and key research efforts to resolve these issues with a focus on recent developments in five major areas: cross‐study comparability, data availability and quality, scale‐up issues, uncertainty and uncertainty communication, and assessment time. We also provide a number of recommendations for future research to support the evaluation of emerging technologies at low technology readiness levels: (a) the development of a consistent framework and reporting methods for LCA of emerging technologies; (b) the integration of other tools with LCA, such as multicriteria decision analysis, risk analysis, technoeconomic analysis; and (c) the development of a data repository for emerging materials, processes, and technologies.     

Environmental and economic impacts of solar‐powered integrated greenhouses

Greenhouse vegetable production plays a vital role in providing year‐round fresh vegetables to global markets, achieving higher yields, and using less water than open‐field systems, but at the expense of increased energy demand. This study examines the life cycle environmental and economic impacts of integrating semitransparent organic photovoltaics (OPVs) into greenhouse designs. We employ life cycle assessment to analyze six environmental impacts associated with producing greenhouse‐grown tomatoes in a Solar PoweRed INtegrated Greenhouse (SPRING) compared to conventional greenhouses with and without an adjacent solar photovoltaic array, across three distinct locations. The SPRING design produces significant reductions in environmental impacts, particularly in regions with high solar insolation and electricity‐intensive energy demands. For example, in Arizona, global warming potential values for a conventional, adjacent PV and SPRING greenhouse are found to be 3.71, 2.38, and 2.36 kg CO₂ eq/kg tomato, respectively. Compared to a conventional greenhouse, the SPRING design may increase life cycle environmental burdens in colder regions because the shading effect of OPV increases heating demands. Our analysis shows that SPRING designs must maintain crop yields at levels similar to conventional greenhouses in order to be economically competitive. Assuming consistent crop yields, uncertainty analysis shows average net present cost of production across Arizona to be $3.43, $3.38, and $3.64 per kg of tomato for the conventional, adjacent PV and SPRING system, respectively.     

Life cycle assessment of emerging technologies at the lab scale: The case of nanowire‐based solar cells

Nanomaterials are expected to play an important role in the development of sustainable products. The use of nanomaterials in solar cells has the potential to increase their conversion efficiency. In this study, we performed a life cycle assessment (LCA) for an emerging nanowire‐based solar technology. Two lab‐scale manufacturing routes for the production of nanowire‐based solar cells have been compared—the direct growth of GaInP nanowires on silicon substrate and the growth of InP nanowires on native substrate, peel off, and transfer to silicon substrate. The analysis revealed critical raw materials and processes of the current lab‐scale manufacturing routes such as the use of trifluoromethane (CHF₃), gold, and an InP wafer and a stamp, which are used and discarded. The environmental performance of the two production routes under different scenarios has been assessed. The scenarios include the use of an alternative process to reduce the gold requirements—electroplating instead of metallization, recovery of gold, and reuse of the InP wafer and the stamp. A number of suggestions, based on the LCA results—including minimization of the use of gold and further exploration for upscaling of the electroplating process, the increase in the lifetimes of the wafer and the stamp, and the use of fluorine‐free etching materials—have been communicated to the researchers in order to improve the environmental performance of the technology. Finally, the usefulness and limitations of lab‐scale LCA as a tool to guide the sustainable development of emerging technologies are discussed.     

蓝细菌固碳合成乳酸技术的发展与展望

乳酸是一种重要的工业化学品,被广泛应用于各个行业。近年来,随着聚乳酸(PLA)市场的兴起,乳酸原料的需求也在不断增加。糖基异养生产乳酸所带来的高昂成本与市场需求的矛盾吸引着研究人员积极寻找其他有利的解决方案。蓝细菌光合固碳生产乳酸是一种潜力巨大的新型原料供应策略,基于光合自养的细胞工厂,可以在单一平台上以太阳能为驱动力,从二氧化碳中直接生产出高光学纯度的乳酸。该方法原料廉价易得、过程简单可控、产物明确且易分离,同时达到节能减排和高附加值产品生产的双重效果,具有重要的研究与应用价值。文中回顾了蓝细菌固碳产乳酸技术的发展历程,从代谢基础、代谢工程策略、代谢动力学分析与技术应用等方面,梳理其研究进展和所遇到的技术难点,并对该技术的未来进行展望。     

Life cycle assessment comparison of wooden and plastic pallets in the grocery industry

Wooden and plastic pallets are used extensively in global trade to transport finished goods and products. This article compares the life cycle performance of treated wooden and plastic pallets through a detailed cradle‐to‐grave life cycle assessment (LCA), and conducts an analysis of the various phytosanitary treatments. The LCA investigates and evaluates the environmental impacts due to the resources consumed and emissions of the product throughout its life cycle. The environmental impacts of the pallets are compared on a one‐trip basis and a 100,000‐trips basis. Impact categories are chosen with respect to environmental concerns. The results show that on a one‐trip basis, wooden pallets with conventional and radio frequency (RF) heat treatment incur an overall carbon footprint of 71.8% and 80.3% lower, respectively, than plastic pallets during their life cycle; and in comparison with wooden pallets treated with methyl bromide fumigation, they incur 20% and 30% less overall carbon footprint. Theoretical calculations of the resource consumption and emissions of RF treatment of pallets suggest that dielectric technology may provide a lower‐carbon alternative to both current ISPM 15‐approved treatments and to plastic pallets. Methyl bromide fumigation (15.95 kg CO₂ equivalent [eq.]) has a larger carbon footprint than conventional heat treatment (12.69 kg CO₂ eq.) of pallets. For the 100,000‐trips basis, the differences are even more significant. The results recommend that wooden pallets are more environmentally friendly than plastic pallets, and conventional and RF heat treatment for wooden pallets is more sustainable than methyl bromide fumigation treatment.     

Life cycle sustainability assessment of autonomous heavy‐duty trucks

Connected and automated vehicles (CAVs) are emerging technologies expected to bring important environmental, social, and economic improvements in transportation systems. Given their implications in terms of air quality and sustainable and safer movement of goods, heavy‐duty trucks (HDTs), carrying the majority of U.S. freight, are considered an ideal domain for the application of CAV technology. An input–output (IO) model is developed based on the Eora database—a detailed IO database that consists of national IO tables, covering almost the entire global economy. Using the Eora‐based IO model, this study quantifies and assesses the environmental, economic, and social impacts of automated diesel and battery electric HDTs based on 20 macro‐level indicators. The life cycle sustainability performances of these HDTs are then compared to that of a conventional diesel HDT. The study finds an automated diesel HDT to cause 18% more fatalities than an automated electric HDT. The global warming potential (GWP) of automated diesel HDTs is estimated to be 4.7 thousand metric tons CO₂‐eq. higher than that of automated electric HDTs. The health impact costs resulting from an automated diesel HDT are two times higher than that of an automated electric HDT. Overall, the results also show that automation brings important improvements to the selected sustainability indicators of HDTs such as global warming potential, life cycle cost, GDP, decrease in import, and increase in income. The findings also show that there are significant trade‐offs particularly between mineral and fossil resource losses and environmental gains, which are likely to complicate decision‐making processes regarding the further development and commercialization of the technology.     

Hybrid Input‐Output Life Cycle Assessment of First‐ and Second‐Generation Ethanol Production Technologies in Brazil

A hybrid approach combining life cycle assessment and input‐output analysis was used to demonstrate the economic and environmental benefits of current and future improvements in agricultural and industrial technologies for ethanol production in Brazilian biorefineries. In this article, three main scenarios were evaluated: first‐generation ethanol production with the average current technology; the improved current technology; and the integration of improved first‐ and second‐generation ethanol production. For the improved first‐generation scenario, a US$1 million increase in ethanol demand can give rise to US$2.5 million of total economic activity in the Brazilian economy when direct and indirect purchases of inputs are considered. This value is slightly higher than the economic activity (US$1.8 million) for an energy equivalent amount of gasoline. The integration of first‐ and second‐generation technologies significantly reduces the total greenhouse gas emissions of ethanol production: 14.6 versus 86.4 grams of carbon dioxide equivalent per megajoule (g CO₂‐eq/MJ) for gasoline. Moreover, emissions of ethanol can be negative (–10.5 g CO₂‐eq/MJ) when the system boundary is expanded to account for surplus bioelectricity by displacement of natural gas thermal electricity generation considering electricity produced in first‐generation optimized biorefineries.     

Life cycle assessment of recirculating aquaculture systems: A case of Atlantic salmon farming in China

Recirculating aquaculture systems (RAS) are an alternative technology to tackle the major environmental challenges associated with conventional cage culture systems. In order to systematically assess the environmental performance of RAS farming, it is important to take the whole life cycle into account so as to avoid ad hoc and suboptimal environmental measures. So far, the application of life cycle assessment (LCA) in aquaculture, especially to indoor RAS, is still in progress. This study reports on an LCA of Atlantic salmon harvested at an indoor RAS farm in northern China. Results showed that 1 tonne live‐weight salmon production required 7,509 kWh farm‐level electricity and generated 16.7 tonnes of CO₂ equivalent (eq), 106 kg of SO₂ eq, 2.4 kg of P eq, and 108 kg of N eq (cradle‐to‐farm gate). In particular, farm‐level electricity use and feed product were identified as primary contributors to eight of nine impact categories assessed (54–95% in total), except the potential marine eutrophication (MEU) impact (dominated by the grow‐out effluents). Among feed ingredients (on a dry‐weight basis), chicken meal (5%) and krill meal (8%) dominated six and three, respectively, of the nine impact categories. Suggested environmental improvement measures for this indoor RAS farm included optimization of stocking density, feeding management, grow‐out effluent treatment, substitution of feed ingredients, and selection of electricity generation sources. In a generic context, this study can contribute to a better understanding of the life cycle environmental impacts of land‐based salmon RAS operations, as well as science‐based communication among stakeholders on more eco‐friendly farmed salmon.     

Review of impact categories and environmental indicators for life cycle assessment of geotechnical systems

Life cycle assessment (LCA) has only had limited application in the geotechnical engineering discipline, though it has been widely applied to civil engineering systems such as pavements and roadways. A review of previous geotechnical LCAs showed that most studies have tracked a small set of impact categories, such as energy and global warming potential. Accordingly, currently reported environmental indicators may not effectively or fully capture important environmental impacts and tradeoffs associated with geotechnical systems, including those associated with land and soil resources. This research reviewed previous studies, methods, and models for assessment of land use and soil‐related impacts to understand their applicability to geotechnical LCA. The results of this review show that critical gaps remain in current knowledge and practice. In particular, further development or refinement of environmental indicators, impact categories, and cause–effect pathways is needed as they pertain to geotechnical applications—specifically those related to soil quality, soil functions, and the ecosystem services soils provide. In addition, many existing methods emerge from research on land use and land use change related to other disciplines (e.g., agriculture). For applicability to geotechnical projects, the resolution of many of these methods and resulting indicators need to be downscaled from the landscape/macro scale to the project scale. In the near term, practitioners of geotechnical LCA should begin tracking changes to soil properties and report impacts to land and soil resources qualitatively.     

Life Cycle Assessment of Biomass‐based Combined Heat and Power Plants

Norway, like many countries, has realized the need to extensively plan its renewable energy future sooner rather than later. Combined heat and power (CHP) through gasification of forest residues is one technology that is expected to aid Norway in achieving a desired doubling of bioenergy production by 2020. To assess the environmental impacts to determine the most suitable CHP size, we performed a unit process‐based attributional life cycle assessment (LCA), in which we compared three scales of CHP over ten environmental impact categories—micro (0.1 megawatts electricity [MWe]), small (1 MWe), and medium (50 MWe) scale. The functional units used were 1 megajoule (MJ) of electricity and 1 MJ of district heating delivered to the end user (two functional units), and therefore, the environmental impacts from distribution of electricity and hot water to the consumer were also considered. This study focuses on a regional perspective situated in middle‐Norway's Nord‐ and Sør‐Trøndelag counties. Overall, the unit‐based environmental impacts between the scales of CHP were quite mixed and within the same magnitude. The results indicated that energy distribution from CHP plant to end user creates from less than 1% to nearly 90% of the total system impacts, depending on impact category and energy product. Also, an optimal small‐scale CHP plant may be the best environmental option. The CHP systems had a global warming potential ranging from 2.4 to 2.8 grams of carbon dioxide equivalent per megajoule of thermal (g CO₂‐eq/MJ_th) district heating and from 8.8 to 10.5 grams carbon dioxide equivalent per megajoule of electricity (g CO₂‐eq/MJ_el) to the end user.     

Life cycle assessment of emerging technologies: Evaluation techniques at different stages of market and technical maturity

Life cycle assessment (LCA) analysts are increasingly being asked to conduct life cycle‐based systems level analysis at the earliest stages of technology development. While early assessments provide the greatest opportunity to influence design and ultimately environmental performance, it is the stage with the least available data, greatest uncertainty, and a paucity of analytic tools for addressing these challenges. While the fundamental approach to conducting an LCA of emerging technologies is akin to that of LCA of existing technologies, emerging technologies pose additional challenges. In this paper, we present a broad set of market and technology characteristics that typically influence an LCA of emerging technologies and identify questions that researchers must address to account for the most important aspects of the systems they are studying. The paper presents: (a) guidance to identify the specific technology characteristics and dynamic market context that are most relevant and unique to a particular study, (b) an overview of the challenges faced by early stage assessments that are unique because of these conditions, (c) questions that researchers should ask themselves for such a study to be conducted, and (d) illustrative examples from the transportation sector to demonstrate the factors to consider when conducting LCAs of emerging technologies. The paper is intended to be used as an organizing platform to synthesize existing methods, procedures and insights and guide researchers, analysts and technology developer to better recognize key study design elements and to manage expectations of study outcomes.     

Method for Setting Environmental Targets in Product Development: Incorporating Use‐Phase Impact by Subsystem

In order to address environmental aspects during redesign, the product specification must include related targets that are reachable and challenging. To do so, this article presents a stepwise approach for combining benchmarking information and component impact, out of life cycle assessment (LCA) scaling. This approach requires allocating environmental impacts to each subsystem, which is not commonly done for some life cycle phases in LCAs, most particularly for use phases. This article includes a methodology for allocating such impacts. The underlying criterion is avoiding complex calculations, to make the method more agile. This methodology is presented in a full case study of a complex product: a knuckle boom crane. The case study results in the percentage of impact reduction needed to meet the market average or best competitors. In particular, the results show that the cylinders of the crane have a high contribution to environmental impact, not only because of their weight, but also because of the active power consumed to activate them.     

Life Cycle Assessment of End‐of‐Life Management Options for Construction and Demolition Debris

A life cycle assessment (LCA) of various end‐of‐life management options for construction and demolition (C&D) debris was conducted using the U.S. Environmental Protection Agency's Municipal Solid Waste Decision Support Tool. A comparative LCA evaluated seven different management scenarios using the annual production of C&D debris in New Hampshire as the functional unit. Each scenario encompassed C&D debris transport, processing, separation, and recycling, as well as varying end‐of‐life management options for the C&D debris (e.g., combustion to generate electricity versus landfilling for the wood debris stream and recycling versus landfilling for the nonwood debris stream) and different bases for the electricity generation offsets (e.g., the northeastern U.S. power grid versus coal‐fired power generation). A sensitivity analysis was also conducted by varying the energy content of the C&D wood debris and by examining the impact of basing the energy offsets on electricity generated from various fossil fuels. The results include impacts for greenhouse gas (GHG) emissions, criteria air pollutants, ancillary solid waste production, and organic and inorganic constituents in water emissions. Scenarios with nonwood C&D debris recycling coupled with combustion of C&D wood debris to generate electricity had lower impacts than other scenarios. The nonwood C&D debris recycling scenarios where C&D wood debris was landfilled resulted in less overall impact than the scenarios where all C&D debris was landfilled. The lowest impact scenario included nonwood C&D debris recycling with local combustion of the C&D wood debris to generate electricity, providing a net gain in energy production of more than 7 trillion British thermal units (BTU) per year and a 130,000 tons per year reduction in GHG emissions. The sensitivity analysis revealed that for energy consumption, the model is sensitive to the energy content of the C&D wood debris but insensitive to the basis for the energy offset, and the opposite is true for GHG emissions.     

Environmental implications of the use of agro‐industrial residues for biorefineries: application of a deterministic model for indirect land‐use changes

Biorefining agro‐industrial biomass residues for bioenergy production represents an opportunity for both sustainable energy supply and greenhouse gas (GHG) emissions mitigation. Yet, is bioenergy the most sustainable use for these residues? To assess the importance of the alternative use of these residues, a consequential life cycle assessment (LCA) of 32 energy‐focused biorefinery scenarios was performed based on eight selected agro‐industrial residues and four conversion pathways (two involving bioethanol and two biogas). To specifically address indirect land‐use changes (iLUC) induced by the competing feed/food sector, a deterministic iLUC model, addressing global impacts, was developed. A dedicated biochemical model was developed to establish detailed mass, energy, and substance balances for each biomass conversion pathway, as input to the LCA. The results demonstrated that, even for residual biomass, environmental savings from fossil fuel displacement can be completely outbalanced by iLUC, depending on the feed value of the biomass residue. This was the case of industrial residues (e.g. whey and beet molasses) in most of the scenarios assessed. Overall, the GHGs from iLUC impacts were quantified to 4.1 t CO₂‐eq.ha^?1_demanded yr^?1 corresponding to 1.2–1.4 t CO₂‐eq. t^?1 dry biomass diverted from feed to energy market. Only, bioenergy from straw and wild grass was shown to perform better than the alternative use, as no competition with the feed sector was involved. Biogas for heat and power production was the best performing pathway, in a short‐term context. Focusing on transport fuels, bioethanol was generally preferable to biomethane considering conventional biogas upgrading technologies. Based on the results, agro‐industrial residues cannot be considered burden‐free simply because they are a residual biomass and careful accounting of alternative utilization is a prerequisite to assess the sustainability of a given use. In this endeavor, the iLUC factors and biochemical model proposed herein can be used as templates and directly applied to any bioenergy consequential study involving demand for arable land.     

Life Cycle Inventories of Gold Artisanal and Small‐Scale Mining Activities in Peru

No life cycle assessment (LCA) of artisanal and small‐scale mining activities (A&Sma) has been identified as of today, and there are limited studies about large‐scale mining and alluvial mining. The A&Sma are relevant economic sectors in countries with large reserves of mineral resources. Gold is the most representative metal mined with these practices and is used not only in jewelry but also in several electronics appliances. South America accounted for 17% of the total worldwide gold extraction in 2005; A&Sma occurred mostly in Colombia, Peru, and Brazil. The aim of this study is to estimate environmental indicators using methodologies for life cycle inventories (LCIs) in one of the two largest producers of gold through A&Sma in South America, Peru, and to discuss possible indicators for A&Sma in South America. Different functional units were used for each case study, as gold with different concentrations was produced and it was not possible to collect data for downstream processes for both bases. The product systems start in the mining and end with the gold production. Data were collected in two mining sites and, later on, related to the functional units. The results showed the amount of energy and water consumed as well as mercury used and released, carbon dioxide (CO₂) emissions, and solid wastes for each type of gold produced.     

Towards Productive Cities: Environmental Assessment of the Food‐Energy‐Water Nexus of the Urban Roof Mosaic

Cities are rapidly growing and need to look for ways to optimize resource consumption. Metropolises are especially vulnerable in three main systems, often referred to as the FEW (i.e., food, energy, and water) nexus. In this context, urban rooftops are underutilized areas that might be used for the production of these resources. We developed the Roof Mosaic approach, which combines life cycle assessment with two rooftop guidelines, to analyze the technical feasibility and environmental implications of producing food and energy, and harvesting rainwater on rooftops through different combinations at different scales. To illustrate, we apply the Roof Mosaic approach to a densely populated neighborhood in a Mediterranean city. The building‐scale results show that integrating rainwater harvesting and food production would avoid relatively insignificant emissions (13.9–18.6 kg CO₂ eq/inhabitant/year) in the use stage, but their construction would have low environmental impacts. In contrast, the application of energy systems (photovoltaic or solar thermal systems) combined with rainwater harvesting could potentially avoid higher CO₂ eq emissions (177–196 kg CO₂ eq/inhabitant/year) but generate higher environmental burdens in the construction phase. When applied at the neighborhood scale, the approach can be optimized to meet between 7% and 50% of FEW demands and avoid up to 157 tons CO₂ eq/year. This approach is a useful guide to optimize the FEW nexus providing a range of options for the exploitation of rooftops at the local scale, which can aid cities in becoming self‐sufficient, optimizing resources, and reducing CO₂ eq emissions.