Microbiologically influenced corrosion in petroleum product pipelines--a review

Microbiologically influenced corrosion is responsible for most of the internal corrosion problems in oil transportation pipelines and storage tanks. One problematic area in treating gas lines is the occurrence of the stratification of water in the line. Under these conditions, corrosion inhibitors do not come into contact properly and oil and inhibitors undergo degradation. The role of bacteria on oil degradation, the consequences of oil degradation in fuel systems and its influence on corrosion have been explained in detail. Besides, factors influencing on degradation of oil and corrosion inhibitors have also been discussed. Mechanism of microbiologically influenced corrosion in oil pipeline has been explained. Many of the misapplication of biocides/inhibitors occur mainly because the characteristics of biocides/inhibitors are not considered before use in pipeline industry. List of biocides and monitoring programme have been collected from literature and presented.     

Understanding microbial inhibition of corrosion. A comprehensive overview

Microorganisms are able to drastically change the electrochemical conditions at the metal/solution interface by biofilm formation. These changes can range from the induction or acceleration of corrosion to corrosion inhibition. Any inhibitory action developed by bacteria may be accomplished within the varied and complex biofilm/corrosion products interactions occurring on a biofouled metal surface.Biocorrosion and its counter process, microbial inhibition of corrosion, are rarely linked to a single mechanism or to a single species of microorganisms. Microorganisms can induce corrosion inhibition according to two general mechanisms or their combination: i) neutralizing the action of corrosive substances present in the environment; ii) forming protective films or stabilizing pre-existing protective films on a metal. Different practical cases illustrating these mechanisms are presented in this overview.It must be stressed that some times the inhibitory action of bacteria can be reversed to a corrosive action in bacterial consortia located within biofilm thickness.     

Microbiological corrosion in aerobic and anaerobic waste purification plants: safety and efficiency problems

Carbon steels and stainless steels are largely employed in order to build up biological purification systems of urban and industrial waste. The former are applied in building up tanks, vessels and pipes; the latter are employed in building up operator machines and appliances. This paper presents a study of the corrosion behaviour of these materials in anaerobic and aerobic environments. Tests have been carried out by continuous immersion in a biologic liquid with mixed flora. The observation of samples taken at different times of exposure has given information of great interest of application, especially about the mechanisms of localized corrosion phenomena and about the behaviour of these materials in function. Besides the presented study shows original possibilities for the assessment of the corrosion phenomenon that can be adopted and developed further still.     

Anaerobes in waters

The classification of anaerobic bacteria in the aquatic environment with regard to their ability to survive in extreme environments (such as high or low temperatures, high salinity and pH) as well as the pathogenicity of Clostridia are presented briefly in this article. The importance of anaerobic bacteria in environmental pollution and several types of corrosion is discussed. The usefulness of anaerobic bacteria as pollution indicators of pollution in the aquatic environment and the methods used for their isolation, enumeration and identification are also presented.     

Changes in the electrochemical interface as a result of the growth of Pseudomonas fluorescens biofilms on gold

In this study, variations in corrosion potential and polarization resistance of thin-film gold electrodes as a result of the growth of Pseudomonas fluorescens biofilms on them are presented. The growth of the volumetric cell fraction of biofilms, as determined by optical sectioning and digital image analysis of phase-contrast images, was found to be exponential during at least 10 hours of incubation. As a consequence of biofilm growth, an exponential decay of the corrosion potential of gold was observed. Most importantly, an increase in polarization resistance of the interface was observed following a strong linear dependence on the mean thickness of biofilms (r = 0.997), as a consequence of oxygen consumption and diffusion limitations. The results presented indicate that the measurement of polarization resistance may be a suitable technique that could be applied easily in industrial or biotechnological systems for monitoring the formation of biofilms.     

Use of skin cell cultures for in vitro assessment of corrosion and cutaneous irritancy

Skin cell culture is one of the most promising tools for in vitro evaluation of both cutaneous irritancy and corrosion. New culture methodologies, including three-dimensional reconstruction of skin, allow the evaluation of a wide range of compounds and complex formulations. A number of tests have already been developed for the evaluation of cytotoxicity and many end-points are now currently used, including cell viability, alteration of cell growth or cell function. In recent years parameters more closely related to in vivo irritancy effects such as synthesis of inflammatory mediators and/or their release by keratinocytes after exposure to potential skin irritants have been evaluated. This paper reviews technological aspects and results of validation using skin cell culture for in vitro assessment of corrosion and skin irritancy. Advantages and limits of skin cell cultures are also presented. Current questions about the validation process of cutaneous irritation and corrosion are also considered.     

Instrumental analysis of microbiologically influenced corrosion

Appropriate application of techniques for detection andmonitoring of microbiologically influenced corrosion isessential for understanding the mechanistic nature of theinteractions and for obtaining control methods. This paperreviews techniques and methods applied tomicrobiologically influenced corrosion in recent years.The techniques presented in this paper includeelectrochemical noise measurement, concentric electrodes,scanning vibrating electrode mapping, electrochemicalimpedance spectroscopy, atomic force microscopy,confocal laser microscopy, Fourier transform infraredspectroscopy, x-ray photoelectron spectroscopy, Augerelectron spectroscopy, extended x-ray absorption finestructure and utilization of piezoelectric materials. Thesetechniques are reviewed regarding the heterogeneouscharacteristics of microbial consortia and their possibleinfluences on metal substrata. We hope this review willmotivate application and combination of new techniquesfor practical detection and on-line monitoring of theimpact of biofilms on engineering alloys.     

The corrosion behaviour of mild steel and type 304 stainless steel in media from an anaerobic biodigestor

Mild steel and AISI 304 stainless steel samples were exposed to the aqueous solutions from an anaerobic biodigestor of wastewater, showing quite different behaviours. Carbon steel presented generalized corrosion whereas stainless steel, as-received or sensitized, tended to show some localized corrosion. Both materials presented bacteria attachment, particularly sulphate reducing bacteria (SRB), forming biofilms which were abundant and mixed with corrosion products on the mild steel surface and thin and patchy on stainless steel surfaces. Different types of anaerobic and aerobic bacteria were detected in the medium. Experiments were carried out both at 1 and at 7 atmospheres pressure, in presence of a gaseous phase containing N₂, CO₂ and CH₄. Potentiodynamic experiments were conducted in order to have a better insight on the electrochemical behaviour of the material in this medium.     

Do oral biofilms influence the wear and corrosion behavior of titanium?

The main aim of this work was to study the simultaneous wear-corrosion of titanium (Ti) in the presence of biofilms composed of Streptococcus mutans and Candida albicans. Both organisms were separately grown in specific growth media, and then mixed in a medium supplemented with a high sucrose concentration. Corrosion and tribocorrosion tests were performed after 48 h and 216 h of biofilm growth. Electrochemical corrosion tests indicated a decrease in the corrosion resistance of Ti in the presence of the biofilms although the TiO₂ film presented the characteristics of a compact oxide film. While the open circuit potential of Ti indicated a tendency to corrosion in the presence of the biofilms, tribocorrosion tests revealed a low friction on biofilm covered Ti. The properties of the biofilms were similar to those of the lubricant agents used to decrease the wear rate of materials. However, the pH-lowering promoted by microbial species, can lead to corrosion of Ti-based oral rehabilitation systems.     

A quantitative study on magnesium alloy stent biodegradation

Insufficient scaffolding time in the process of rapid corrosion is the main problem of magnesium alloy stent (MAS). Finite element method had been used to investigate corrosion of MAS. However, related researches mostly described all elements suffered corrosion in view of one-dimensional corrosion. Multi-dimensional corrosions significantly influence mechanical integrity of MAS structures such as edges and corners. In this study, the effects of multi-dimensional corrosion were studied using experiment quantitatively, then a phenomenological corrosion model was developed to consider these effects. We implemented immersion test with magnesium alloy (AZ31B) cubes, which had different numbers of exposed surfaces to analyze differences of dimension. It was indicated that corrosion rates of cubes are almost proportional to their exposed-surface numbers, especially when pitting corrosions are not marked. The cubes also represented the hexahedron elements in simulation. In conclusion, corrosion rate of every element accelerates by increasing corrosion-surface numbers in multi-dimensional corrosion. The damage ratios among elements with the same size are proportional to the ratios of corrosion-surface numbers under uniform corrosion. The finite element simulation using proposed model provided more details of changes of morphology and mechanics in scaffolding time by removing 25.7% of elements of MAS. The proposed corrosion model reflected the effects of multi-dimension on corrosions. It would be used to predict degradation process of MAS quantitatively.     

Metallic ion content and damage to the DNA in oral mucosa cells of children with fixed orthodontic appliances

Although the metal devices used in orthodontic treatments are manufactured highly resistance to corrosion, they may still suffer some localized corrosion resulting from the oral cavity conditions. The corrosion causes the release of metals from the alloys used for their manufacture. In this report, we evaluated the in vivo metal ions release of three alloys (stainless steel, titanium and nickel-free) usually used in the orthodontics treatments and its genotoxicity. We applied to 15 patients, between 12 and 16 years, 4 tubes and 20 brackets. Samples from oral mucosa were taken before the treatment and 30 days later. The concentration of the titanium, chromium, manganese, cobalt, nickel, molybdenum and iron were detected using inductively coupled plasma mass spectrometry (ICP-MS). The genotoxicity was measured with a comet assay (Olive moment). The oral mucosa cells in contact with the stainless steel alloy displayed the greatest titanium and manganese concentrations and those in contact with the nickel-free alloy presented the greatest concentration of chromium and iron. Both alloys, stainless steel and nickel-free, induced a higher DNA damage in the oral mucosa cells than the titanium alloy, in which the Olive moment was similar to controls. Based on the results of our study, we can conclude that titanium brackets and tubes are the most biocompatible of the three alloys.     

The dual role of microbes in corrosion

Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion.     

Critical review: Microbially influenced corrosion of buried carbon steel pipes

External corrosion of buried carbon steel pipes is a problem of global proportions, affecting a wide range of industries and services. Many factors affect corrosion rates. Biofilms may secrete enzymes and compounds that attack metal, alter local acidity and create differential aeration and galvanic cells. An important consideration is that biofilm metabolisms and enzymatic reactions are constantly in flux, altering the impact of microorganisms on corrosion rates, and thermodynamic equilibrium is not reached. Recent research demonstrates that some anaerobic microorganisms catalyse the oxidation of metallic iron and directly consume the electrons, with serious consequences for corrosion. This review examines relationships between soil characteristics, microbiology and corrosion processes, focussing on the impacts of microorganisms on external corrosion of buried carbon steel pipes. Techniques for improving the understanding of microbially influenced corrosion are considered and critiqued, with the aim of assisting those who work in the area of corrosion mitigation.     

Comparing monofractal and multifractal analysis of corrosion damage evolution in reinforcing bars

Based on fractal theory and damage mechanics, the aim of this paper is to describe the monofractal and multifractal characteristics of corrosion morphology and develop a new approach to characterize the nonuniform corrosion degree of reinforcing bars. The relationship between fractal parameters and tensile strength of reinforcing bars are discussed. The results showed that corrosion mass loss ratio of a bar cannot accurately reflect the damage degree of the bar. The corrosion morphology of reinforcing bars exhibits both monofractal and multifractal features. The fractal dimension and the tensile strength of corroded steel bars exhibit a power function relationship, while the width of multifractal spectrum and tensile strength of corroded steel bars exhibit a linear relationship. By comparison, using width of multifractal spectrum as multifractal damage variable not only reflects the distribution of corrosion damage in reinforcing bars, but also reveals the influence of nonuniform corrosion on the mechanical properties of reinforcing bars. The present research provides a new approach for the establishment of corrosion damage constitutive models of reinforcing bars.     

The effect of mucin,fibrinogen and IgG on the corrosion behaviour of Ni–Ti alloy and stainless steel

In this study, Ni–Ti alloy and stainless steal were exposed to artificial saliva containing fibrinogen, IgG or mucin, and the resultant corrosion behavior was studied. The purpose was to determine the mechanisms by which different types of protein contribute to corrosion. The effect of different proteins on the electrochemical resistance of Ni–Ti and SS was tested by potentiodynamic polarization, and the repair capacity of passivation film was tested by cyclic polarization measurements. The dissolved corrosion products were determined by ICP-OES, and the surface was analyzed by SEM and AFM. The results showed fibrinogen, IgG or mucin could have different influences on the susceptibility to corrosion of the same alloy. Adding protein lead to the decrease of corrosion resistance of SS, whereas protein could slow down the corrosion process of Ni–Ti. For Ni–Ti, adding mucin could enhance the corrosion stability and repair capacity of passivation film. The susceptibility to pitting corrosion of Ni–Ti and stainless steal in fibrinogen AS is not as high as mucin and IgG AS. There are different patterns of deposition formation on the metal surface by different types of protein, which is associated with their effects on the corrosion process of the alloys.     

The effect of pressure and temperature on sulphate-reducing bacteria and the action of biocides in oilfield water injection systems

The effects of elevated pressures and temperatures on the growth, morphology and metabolic activity of sulphate-reducing bacteria, isolated from the North Sea, are described. Pressure/temperature profiles, growth curves and sulphate reduction rates are presented for several isolates. The maximum pressure and temperature that supported growth were 65 000 KPa and 45°C respectively. The results are discussed in connection with water injection into oil-bearing reservoirs where there is a concern that generation of hydrogen sulphide by sulphate-reducing bacteria may lead to increased hydrogen sulphide levels (souring) in oil and gas, and to corrosion problems in production facilities. The bacteriostatic effects of a number of commercial biocides were enhanced at elevated hydrostatic pressures and temperatures.     

Fouling and corrosion in an open recirculating cooling system

The paper discusses the problem of fouling and corrosion in the Service Water System of a nuclear reactor employing an open recirculating cooling system. Field and laboratory experiments were carried out using carbon steel as test material. The studies included corrosion rate measurements, corrosion product characterisation (using XRD, EDAX and IRAS), and the effects of addition of biocide (chlorine) and corrosion inhibitor (polyphosphates) on the bacterial population of the cooling water. The fouling films which developed on metal and glass coupons as well as debris collected from within the cooling system were chemically characterised. The results indicated the prevalence of microbiologically induced corrosion (MIC) within the system. The findings are discussed in the light of the information available on MIC of cooling water systems.     

Enhanced microbial corrosion of stainless steel by Acidithiobacillus ferrooxidans through the manipulation of substrate oxidation and overexpression of rus

Acidithiobacillus ferrooxidans cells can oxidize iron and sulfur and are key members of the microbial biomining communities that are exploited in the large-scale bioleaching of metal sulfide ores. Some minerals are recalcitrant to bioleaching due to the presence of other inhibitory materials in the ore bodies. Additives are intentionally included in processed metals to reduce environmental impacts and microbially influenced corrosion. We have previously reported a new aerobic corrosion mechanism where A. ferrooxidans cells combined with pyrite and chloride can oxidize low-grade stainless steel (SS304) with a thiosulfate-mediated mechanism. Here we explore process conditions and genetic engineering of the cells that enable corrosion of a higher grade steel (SS316). The addition of elemental sulfur and an increase in the cell loading resulted in a 74% increase in the corrosion of SS316 as compared to the initial sulfur- and cell-free control experiments containing only pyrite. The overexpression of the endogenous rus gene, which is involved in the cellular iron oxidation pathway, led to a further 85% increase in the corrosion of the steel in addition to the improvements made by changes to the process conditions. Thus, the modification of the culturing conditions and the use of rus-overexpressing cells led to a more than threefold increase in the corrosion of SS316 stainless steel, such that 15% of the metal coupons was dissolved in just 2 weeks. This study demonstrates how the engineering of cells and the optimization of their cultivation conditions can be used to discover conditions that lead to the corrosion of a complex metal target.     

Microbial induced corrosion of metallic antiquities and works of art: a critical review

Metallic antiquities and works of art are no exception to the phenomenon of microbial corrosion. Thus, all those which are buried, sunk or poorly conserved are susceptible to microbial corrosion. Although the last few decades have seen a marked development in the study of microbial corrosion of metals in industrial use, the same cannot be said for metallic antiquities and works of art. This work reviews the practical cases published, historical materials affected, and the micro-organisms involved and their mechanisms of action. Despite the great social importance of recovering these metallic cultural properties, and conserving them in a good state, there is a lack of documentation and of research groups dedicated to their study. The bringing together of researchers in works of art, microbiology and corrosion in metallic materials is shown to be necessary.