LCA of cleaning and degreasing agents in the metal industry

An LCA of cleaning and degreasing agents in the metal industry was carried out. A comparison was made between a solvent product (VOC: a mixture of dearomatised hydrocarbons) and two products derived from vegetable oils (VOFA: rapeseed methyl ester and ethylhexyl laurate derived from coconut oil). The comparison was based on 1000 kg of used product. Results from the inventory and characterisation show that VOFA are environmentally favourable on aspects related to their low volatility and their use of renewable resources. However, they are less favourable on aspects predominantly related to cultivation of the crops. The environmental favourability of VOFA compared to VOC is strongly dependent upon the amounts needed for the task to be performed. Incorporation of data from practical experience concerning the use and waste treatment of VOFA in the metal industry may possibly further improve the environmental profile of VOFA. This work was presented at the 17th Annual Meeting of the Society of Environmental Toxicology and Chemistry (SETAC), November 19,1996, in Washington, DC. It was one of a series of presentations during the LCA session.     

Functional equivalence of industrial metal cleaning processes comparison of metal cleaning processes within LCA

In an LCA case study, the three most frequent industrial metal cleaning technologies were assessed: Cleaning based on aqueous cleaning agents, non-halogenated hydrocarbon solvents and halogenated hydrocarbon solvents. Beside optimisation analysis, the comparison of the cleaning processes was a main goal of the study. The function of metal cleaning processes can be described with a set of parameters called functional parameters. In order to compare different cleaning processes within LCA, it is a precondition that all relevant functional parameters be equivalent. However, metal cleaning processes from different companies normally differ in most of the functional parameters and, thus, are not functionally equivalent. Therefore, it is necessary to calculate the material and energy flows of the processes corresponding to a reference function as a basis for comparison. This can be achieved by simulating the processes according to the functional parameters with the help of a process model. For a general comparison of the technologies, it is also necessary to consider the assessed machines having the same level of optimisation and the same scale.     

Individual adaptation of industry LCA practice: Results from two case studies in the Swedish forest products industry

Goal, Scope and Background The mere existence of life cycle assessment (LCA) methodology and general acceptance of the life cycle philosophy is not enough to make their use widespread in industry. To gain a better understanding of factors shaping LCA studies and life cycle related practice, field studies of the development of LCA practice in two companies were carried out. Methods In order to obtain a deeper understanding of LCA practice, the number of ‘variables’ was minimized and two similar companies were chosen for study: Stora Enso and SCA. Both companies are part of the Swedish forest products industry, are large multinational enterprises and have been working with LCA since the early 1990s. Both interviews and document studies were used to collect data regarding LCA work from its introduction until 2003. Results and Discussion We found fundamental differences in LCA practice between two similar companies in regard to LCA studies per se (the number of studies undertaken and methodological preferences) and also in regard to the organisation of and approach to LCA work. By testing various theoretical explanations of these divergent LCA practices, we identified the actions of individuals and their understanding of the situation as important factors shaping LCA practice. Conclusions Although sector-wide recommendations on LCA practice are common in the LCA community, this study indicates that companies use LCA differently despite similar structural conditions such as company size or sector affiliation. Recommendations and Perspectives Since the understanding and actions of individuals are important in shaping LCA practice, people working with LCA in industry probably have greater scope for action than they recognise and than sector recommendations may imply when it comes to organising and carrying out their work. Thus, those working with life cycle issues, even in different sectors, can learn much from each other about ways of organising and benefiting from LCA work.     

Biotechnology based opportunities for environmental protection in the uranium mining industry

Fluorides and a sodium paraffin sulfonate were used as biocidial substances for blocking microbial oxidation reactions due to chemolithoautotrophic microorganisms and tested in a laboratory and pilot plan scale. A treatment of uranium containing effluents by means of a biosorption process for reducing the uranium concentration was demonstrated in a pilot plant scale too.     

Application of life cycle assessment in the mining industry

Background, aim, and scope  

In spite of the increasing application of life cycle assessment (LCA) for engineering evaluation of systems and products, the application of LCA in the mining industry is limited. For example, a search in the Engineering Compendex database using the keywords “life cycle assessment” results in 2,257 results, but only 19 are related to the mining industry. Also, mining companies are increasingly adopting ISO 14001 certified environmental management systems (EMSs). A key requirement of ISO certified EMSs is continual improvement, which can be better managed with life cycle thinking. This paper presents a review of the current application of LCA in the mining industry. It discusses the current application, the issues, and challenges and makes relevant recommendations for new research to improve the current situation.     

Environmental impact of the gold mining industry in Ghana

Biological Trace Element Research - X-ray Fluorescence (XRF) Analysis and Atomic Absorption Spectrophotometry (AAS) have been used in assessing heavy metal pollution from some gold mines in Ghana....     

Life cycle assessment (LCA) applied to the process industry: a review

Purpose

Life cycle assessment (LCA) methodology is a well-established analytical method to quantify environmental impacts, which has been mainly applied to products. However, recent literature would suggest that it has also the potential as an analysis and design tool for processes, and stresses that one of the biggest challenges of this decade in the field of process systems engineering (PSE) is the development of tools for environmental considerations.

Method

This article attempts to give an overview of the integration of LCA methodology in the context of industrial ecology, and focuses on the use of this methodology for environmental considerations concerning process design and optimization.

Results

The review identifies that LCA is often used as a multi-objective optimization of processes: practitioners use LCA to obtain the inventory and inject the results into the optimization model. It also shows that most of the LCA studies undertaken on process analysis consider the unit processes as black boxes and build the inventory analysis on fixed operating conditions.

Conclusions

The article highlights the interest to better assimilate PSE tools with LCA methodology, in order to produce a more detailed analysis. This will allow optimizing the influence of process operating conditions on environmental impacts and including detailed environmental results into process industry.     

Improved methodologies for the isolation and purification of tropoelastin

Increased yields of purified tropoelastin were obtained from lathyritic chicks which had been raised on normal commercial starting feed for 1 week followed by 8 days on commercial starting feed supplemented with 0.1% aminoacetonitrile·HCl and 0.05% ?-aminocaproic acid. The increased age of chicks prior to lathyrogen administration plus the addition of the trypsin-like enzyme inhibitor, ?-aminocaproic acid, to the diet resulted in a 110% increase in the yield of tropoelastin. In addition, a cation-exchange system was developed for the fractionation of tropoelastin and removal of minor acidic protein contaminants.     

LCA and ecodesign in the toy industry: case study of a teddy bear incorporating electric and electronic components

Background, aim, and scope  A cradle-to-grave life cycle assessment (LCA) of a toy incorporating electric and electronic components is carried out following the ISO 14044 standard, with the purpose of identifying the environmental hotspots and suggesting ecodesign measures to the manufacturer. Materials and methods  The product under study is a teddy bear which sings songs and tells stories while moving its body, using conventional alkaline batteries as a source of energy. This toy is designed by a Spanish company, but manufactured entirely in China, from where it is exported to Europe, America, and Africa. The LCA study includes production of all components in China, maritime and road distribution, use phase, and end-of-life. Life cycle impact assessment is focused on five standard impact categories from the CML 2001 method. Results  The use phase is identified as potentially the most important life cycle stage, due to the impact of battery production. It is responsible for 50% to 64% of the overall life cycle impact, depending on the impact category. Toy production is also an important stage, with 28% to 34% of the total contribution. Maritime distribution also involves relevant contributions in some impact categories. Based on the results of the study, a set of ecodesign measures were suggested to the manufacturer, with most of them being judged as feasible, and applied in a new product. Discussion  Important data gaps were encountered during the study, especially concerning the use phase, due to lack of data on consumer behavior, and background inventory data on alkaline battery production. A sensitivity analysis applied to the use phase showed that the relative importance of this life cycle stage is strongly affected by the assumptions made in this work. Conclusions  The LCA study was found as a very helpful tool to define ecodesign measures for this product. Several measures suggested have been actually implemented by the manufacturer in a similar product. Recommendations and perspectives  This case study, together with others, will help in the long run to define general ecodesign measures for the toy sector in Catalonia.

Current LCA database development in Japan -results of the LCA project

In 1998, the Japan’s Ministry of Economy, Trade, and Industry (METI) launched a five-year national project entitled ‘Development of Life Cycle Impact Assessment for Products’ (commonly known as ‘the LCA Project’). The purpose of the project is to develop common LCA methodology as well as a highly reliable database that can be shared in Japan. Activities over these five years have resulted in the supply of LCI data on some 250 products. Industrial associations voluntarily provided data. The results of these activities are currently being made available on the Internet on a trial basis in the form of an LCA database. In addition, a method entitled ‘Life-cycle Impact assessment Method based on Endpoint modeling (LIME)’ was developed. It is expected that these results will be widely used in Japan in the future. This paper presents an outline of the results of the research and development that has been conducted in the LCA Project in Japan.     

Adequacy of rehabilitation monitoring practices in the Western Australian mining industry

Summary Currently in Western Australia (WA) there are no mandated standards for assessing rehabilitation success for the mining industry. We argue a case for focusing on the creation of near‐natural, self‐sustaining, functional ecosystems as the primary objective for rehabilitation programs and where this is not achievable, mines should plan to be ‘environmentally neutral’ by undertaking some improvements to degraded landscapes. We suggest that flora and fauna monitoring are appropriate tools for managers and regulators to obtain information on the extent to which a rehabilitated area has achieved a near natural, self‐sustaining, functional ecosystem similar to that in the adjacent undisturbed area. This monitoring can also be used for completion criteria and closure plans. We report results from a short questionnaire sent to mine site environmental managers to assess the extent of flora and fauna monitoring in rehabilitation areas. Survey results highlighted the need for a more systematic and consistent approach to the monitoring of flora and fauna in rehabilitated mining areas in WA. Of 36 respondents, 23 mines monitored flora, three monitored fauna and two monitored both.     

LCA comparability and the waste index

There are several problems with the current Life-Cycle Assessment (LCA) methods. One of the most serious problems, in our opinion, is incomparability of results. Several industry representatives have expressed that without comparability and benchmark ability LCA will not survive long in the commercial world. It is therefore paramount that comparability is achieved. Incomparability stems from the usage of different functional units, unit processes and, most notably, different impact categorizations. We propose a new index — the Waste Index (WI) — that does not rely upon any of these techniques, but rather measures an imbalance in Nature and relies upon thermodynamics and chemistry — resulting in comparability.