Renewable resource-based green composites from recycled cellulose fiber and poly(3-hydroxybutyrate-co-3-hydroxyvalerate) bioplastic

Novel "green" composites were successfully fabricated from recycled cellulose fibers (RCF) and a bacterial polyester, poly(3-hydroxybutyrate-co-3-hydroxyvalerate) (PHBV) by melt mixing technique. Various weight contents (15%, 30%, and 40%) of the fibers were incorporated in the PHBV matrix. The effect of the fiber weight contents on the thermal, mechanical, and dynamic-mechanical thermal properties of PHBV was investigated and a comparative property analysis was performed with RCF-reinforced polypropylene (PP) composites. The tensile and storage moduli of the PHBV-based composites were improved by 220% and 190%, respectively, by reinforcement with 40 wt % RCF. Halpin-Tsai and Tsai-Pagano's equations were applied for the theoretical modeling of the tensile modulus of PHBV-based composites. The heat deflection temperature (HDT) of the PHBV-based composites was increased from 105 to 131 degrees C, while the coefficient of linear thermal expansion (CLTE) value was reduced by 70% upon reinforcement with 40 wt % RCF. The PHBV-based composites had also shown better tensile and storage moduli and lower CLTE values than PP-based composites. Differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) were used to study the melting behavior, thermal stability, and morphology of the composite systems, respectively.     

Properties of polylactic acid composites reinforced with oil palm biomass microcrystalline cellulose

In this work, polylactic acid (PLA) composites filled with microcrystalline cellulose (MCC) from oil palm biomass were successfully prepared through solution casting. Fourier transform infrared (FT-IR) spectroscopy indicates that there are no significant changes in the peak positions, suggesting that incorporation of MCC in PLA did not result in any significant change in chemical structure of PLA. Thermogravimetric analysis was conducted on the samples. The T₅₀ decomposition temperature improved with addition of MCC, showing increase in thermal stability of the composites. The synthesized composites were characterized in terms of tensile properties. The Young's modulus increased by about 30%, while the tensile strength and elongation at break for composites decreased with addition of MCC. Scanning electron microscopy (SEM) of the composites fractured surface shows that the MCC remained as aggregates of crystalline cellulose. Atomic force microscopy (AFM) topographic image of the composite surfaces show clustering of MCC with uneven distribution.     

Physical, chemical and mechanical properties of pehuen cellulosic husk and its pehuen-starch based composites

Pehuen cellulosic husk was characterized and employed as reinforcement for composite materials. In this research, thermoplastic pehuen starch (TPS) and TPS/poly(lactic acid) (PLA)/polyvinyl alcohol (PVA) composites, reinforced with 5 and 10% of pehuen husk, were prepared by melt-blending. Comparative samples of pehuen TPS and TPS/PLA/PVA blend were also studied. Physical, thermal, structural and mechanical properties of composites were evaluated. Pehuen husk mainly consists of cellulose (50wt%), hemicellulose (30wt%) and lignin (14wt%). In respect to lipids, this husk has only a 0.6wt%. Its surface is smooth and damage-free and it is decomposed above 325°C. The incorporation of pehuen husk improved considerably the thermal stability and mechanical properties of the studied composites, mainly in TPS composites. Their thermal stability enhances since biofiber hinders the "out-diffusion" of volatile molecules from the polymer matrix, while mechanical properties could raise due to the natural affinity between husk and starch in the pehuen seed.     

Modified natural halloysite/potato starch composite films

Halloysite/potato starch composites were prepared by adding modified natural halloysite nanotubes into potato starch matrices to reenforce the mechanical properties of potato starch films. The halloysite/potato starch films were characterized by X-ray diffraction, scanning electron microscope and infrared spectrometry. Meanwhile, the mechanical properties and transparency of the films were studied. The results show that the modified halloysite nanotubes can be well distributed in the starch matrix and thus the tensile strength of the films was clearly enhanced. The flexibility of the films could be improved through adding glycerol although at the cost of reducing tensile strength. But incorporation of PVA could further improve the tensile strength of the halloysite/potato starch films.     

Structural characterization and properties of starch/konjac glucomannan blend films

In this work, a series of glycerol-plasticized pea starch/konjac glucomannan (ST/KGM) blend films was prepared by a casting and solvent evaporation method. The structure, thermal behavior, and mechanical properties of the films were investigated by means of Fourier Transform Infrared Spectroscopy, wide-angle X-ray diffraction, scanning electron microscopy, differential scanning calorimetry, and tensile testing. The results indicated that strong hydrogen bonding formed between macromolecules of starch (ST) and konjac glucomannan (KGM), resulting in a good miscibility between ST and KGM in the blends. Compared with the neat ST, the tensile strength of the blend films were enhanced significantly from 7.4 to 68.1 MPa with an increase of KGM content from 0 to 70 wt%. The value of elongation at break of the blend films was higher than that of ST and reached a maximum value of 59.0% when the KGM content was 70 wt% and 20% of glycerol as plasticizer. The incorporation of KGM into the ST matrix also led to an increase of moisture uptake for the ST-based materials. The structure and properties of pea starch-based films were modified and improved by blending with KGM.     

Thermoset phenolic matrices reinforced with unmodified and surface-grafted furfuryl alcohol sugar cane bagasse and curaua fibers: properties of fibers and composites

Composites based on phenolic matrices and unmodified and chemically modified sugar cane bagasse and curaua fibers were prepared. The fibers were oxidized by chlorine dioxide, mainly phenolic syringyl and guaiacyl units of the lignin polymer, followed by grafting furfuryl alcohol (FA), which is a chemical obtained from a renewable source. The fibers were widely characterized by chemical composition analysis, crystallinity, UV-vis diffuse reflectance spectroscopy, SEM, DSC, TG, tensile strength, and 13C CP-MAS NMR. The composites were analyzed by SEM, impact strength, and DMA. The SEM images and DMA results showed that the oxidation of sugar cane bagasse fibers followed by reaction with FA favored the fiber/matrix interaction at the interface. The same chemical modification was less effective for curaua fibers, probably due to its lower lignin content, since the reaction considered touches mainly the lignin moiety. The tensile strength results obtained showed that the fibers were partially degraded by the chemical treatment, decreasing then the impact strength of the composites reinforced with them. In the continuity of the present project, efforts has been addressed to the optimization of fiber surface modification, looking for reagents preferably obtained from renewable resources and for chemical modifications that intensify the fiber/matrix interaction without loss of mechanical properties.     

Properties of biodegradable citric acid-modified granular starch/thermoplastic pea starch composites

Pea starch-based composites reinforced with citric acid-modified pea starch (CAPS) and citric acid-modified rice starch (CARS), respectively, were prepared by screw extrusion. The effects of granular CAPS and CARS on the morphology, thermal stability, dynamic mechanical thermal analysis, the relationship between the mechanical properties and water content, as well as the water vapor permeability of the composite films were investigated. Scanning electron microscope and X-ray diffraction reveal that the reinforcing agents, the granules of CAPS and CARS, are not disrupted in the thermoplastic process, while the pea starch in the matrix is turned into a continuous TPS phase. Granular CAPS and CARS can improve the storage modulus, the glass transition temperature, the tensile strength and the water vapor barrier, but decrease thermal stability. CARS/TPS composites exhibit a better storage modulus, tensile strength, elongation at break and water vapor barrier than CAPS/TPS composites because of the smaller size of the CARS granules.     

Contributions of polystyrene to the mechanical properties of blended mixture of old newspaper and wood pulp

Composites from recycled newspaper would result in the effective use of the waste product which is currently burned or land-filled, as well as potential reduction in the cost of manufactured composite. In this work, old newspaper (ONP) together with yellowish wood pulp and waste polystyrene from packaging were used to produce composite. The technique studied in this work is an alternative to the conventional melt compounding and was expected to provide efficient wetting of fibers by the polymer. Polystyrene was grafted with acrylonitrile, ethylmethacrylate and butylmethacrylate, respectively, using benzoyl peroxide as an initiator. The amount of polystyrene to monomer is 1:0.75 and to initiator is 1:1. The grafted copolymers were characterized using thermal gravimetric analysis (TGA) and differential scanning calorimetry (DSC). Different ratios of waste polystyrene or grafted waste polystyrene were mixed with a blend of old newsprint and wood pulp to form composites. The mechanical properties of these composites as well as water uptake were studied. The tensile properties of the prepared composites did not show essential improvement, except for the modulus of elasticity. Scanning electron microscopy indicate that composites with grafted polystyrene showed more homogeneity than the composite with polystyrene and also than blank, so the grafted polymer is distributed very well improving the mechanical properties of the composites. Strong adhesion between the fiber and grafted polymer was found.     

Preparation and properties of banana fiber-reinforced composites based on high density polyethylene (HDPE)/Nylon-6 blends

Banana fiber (BaF)-filled composites based on high density polyethylene (HDPE)/Nylon-6 blends were prepared via a two-step extrusion method. Maleic anhydride grafted styrene/ethylene–butylene/styrene triblock polymer (SEBS-g-MA) and maleic anhydride grafted polyethylene (PE-g-MA) were used to enhance impact performance and interfacial bonding between BaF and the resins. Mechanical, crystallization/melting, thermal stability, water absorption, and morphological properties of the composites were investigated. In the presence of SEBS-g-MA, better strengths and moduli were found for HDPE/Nylon-6 based composites compared with corresponding HDPE based composites. At a fixed weight ratio of PE-g-MA to BaF, an increase of BaF loading up to 48.2 wt.% led to a continuous improvement in moduli and flexural strength of final composites, while impact toughness was lowered gradually. Predicted tensile modulus by the Hones–Paul model for three-dimensional random fiber orientation agreed well with experimental data at the BaF loading of 29.3 wt.%. However, the randomly-oriented fiber models underestimated experimental data at higher fiber levels. It was found that the presence of SEBS-g-MA had a positive influence on reinforcing effect of the Nylon-6 component in the composites. Thermal analysis results showed that fractionated crystallization of the Nylon-6 component in the composites was induced by the addition of both SEBS-g-MA and PE-g-MA. Thermal stability of both composite systems differed slightly, except an additional decomposition peak related to the minor Nylon-6 for the composites from the HDPE/Nylon-6 blends. In the presence of SEBS-g-MA, the addition of Nylon-6 and increased BaF loading level led to an increase in the water absorption value of the composites.     

Cassava bagasse cellulose nanofibrils reinforced thermoplastic cassava starch

Cellulose cassava bagasse nanofibrils (CBN) were directly extracted from a by-product of the cassava starch (CS) industry, viz. the cassava bagasse (CB). The morphological structure of the ensuing nanoparticles was investigated by scanning electron microscopy (SEM), transmission electron microscopy (TEM), atomic force microscopy (AFM), presence of other components such as sugars by high performance liquid chromatography (HPLC), thermogravimetric analysis (TGA), and X-ray diffraction (XRD) experiments. The resulting nanofibrils display a relatively low crystallinity and were found to be around 2–11 nm thick and 360–1700 nm long. These nanofibrils were used as reinforcing nanoparticles in a thermoplastic cassava starch matrix plasticized using either glycerol or a mixture of glycerol/sorbitol (1:1) as plasticizer. Nanocomposite films were prepared by a melting process. The reinforcing effect of the filler evaluated by dynamical mechanical tests (DMA) and tensile tests was found to depend on the nature of the plasticizer employed. Thus, for the glycerol-plasticized matrix-based composites, it was limited especially due to additional plasticization by sugars originating from starch hydrolysis during the acid extraction. This effect was evidenced by the reduction of glass vitreous temperature of starch after the incorporation of nanofibrils in TPSG and by the increase of elongation at break in tensile test. On the other hand, for glycerol/sorbitol plasticized nanocomposites the transcrystallization of amylopectin in nanofibrils surface hindered good performances of CBN as reinforcing agent for thermoplastic cassava starch. The incorporation of cassava bagasse cellulose nanofibrils in the thermoplastic starch matrices has resulted in a decrease of its hydrophilic character especially for glycerol plasticized sample.     

蒸汽爆破和微生物酶解处理对剑麻纤维结构的影响

将蒸汽爆破和微生物酶解两种方法处理的剑麻纤维与对照进行了比较,利用扫描电镜(SEM)、红外光谱(IR)和热性能分析等仪器对纤维微观表面结构、基团及其热稳定性进行了分析,同时对化学组分、直径、回潮率、含水率、耐碱性和抗拉强度等也进行了研究.结果表明:蒸汽爆破对剑麻纤维中的半纤维素组分影响较大,但在红外光谱中并未形成新的基...     

Morphology and properties of soy protein isolate thermoplastics reinforced with chitin whiskers

Environmentally friendly thermoplastic nanocomposites were successfully developed using a colloidal suspension of chitin whiskers as a filler to reinforce soy protein isolate (SPI) plastics. The chitin whiskers, having lengths of 500 +/- 50 nm and diameters of 50 +/- 10 nm on average, were prepared from commercial chitin by acid hydrolysis. The dependence of morphology and properties on the chitin whiskers content in the range from 0 to 30 wt % for the glycerol plasticized SPI nanocomposites was investigated by dynamic mechanical thermal analysis, scanning electron microscopy, swelling experiment, and tensile testing. The results indicate that the strong interactions between fillers and between the filler and SPI matrix play an important role in reinforcing the composites without interfering with their biodegradability. The SPI/chitin whisker nanocomposites at 43% relative humidity increased in both tensile strength and Young's modulus from 3.3 MPa for the SPI sheet to 8.4 MPa and from 26 MPa for the SPI sheet to 158 MPa, respectively. Further, incorporating chitin whisker into the SPI matrix leads to an improvement in water resistance for the SPI based nanocomposites.     

Fabrication and characterization of citric acid-modified starch nanoparticles/plasticized-starch composites

Starch nanoparticles (SN) were prepared by delivering ethanol as the precipitant into starch-paste solution dropwise. Citric acid (CA) modified SN (CASN) were fabricated with the dry preparation technique. According to the characterization of CASN with Fourier transform infrared, X-ray diffraction, rapid visco analyzer, and scanning electron microscopy (SEM), amorphous CASN could not be gelatinized in hot water because of the cross-linking, and most of CASN ranged in size from about 50 to 100 nm. The nanocomposites were also prepared using CASN as the filler in glycerol plasticized-pea starch (GPS) matrix by the casting process. SEM revealed that CASN was dispersed evenly in the GPS matrix. As shown in dynamic mechanical thermal analysis, the introduction of CASN could improve the storage modulus and the glass transition temperature of CASN/GPS composites. The tensile yield strength and Young's modulus increased from 3.94 to 8.12 MPa and from 49.8 to 125.1 MPa, respectively, when the CASN contents varied from 0 to 4 wt %. Moreover, the values of water vapor permeability decreased from 4.76 x 10(-10) to 2.72 x 10(-10) g m(-1) s(-1) Pa(-1). The improvement of these properties could be attributed to the good interaction between CASN filler and GPS matrix. The comprehensive application of green chemistry principles were demonstrated in the preparation of CASN and CASN/GPS composites.     

All-cellulose composite prepared by selective dissolving of fiber surface

An all-cellulose composite was prepared from conventional filter paper by converting a selective dissolved fiber surface into a matrix. The structure and mechanical, thermal, and optical properties of this composite were investigated using X-ray diffraction, a scanning electron microscope, an optical microscope, a tensile test, and dynamic viscoelastic analyses. After optimizing the immersion condition of the filter paper in a solvent, the fibers, with selectively dissolved surfaces, were unified by compression followed by drying. The tensile strength of the composite reached 211 MPa at 25 degrees C, isotropically. This value was comparable or even higher than those of conventional glass-fiber-mat-reinforced composites. The composites possessed a high storage modulus of more than 20 GPa at -150 degrees C, and a storage modulus of the GPa order was maintained up to around 250 degrees C. The good interface is considered to bring optical transparency to this composite. In addition, this composite is composed of sustainable resources and is biodegradable after service, which gives it advantages with regard to disposal, composting, and incineration.     

The formation of strong intermolecular interactions in immiscible blends of poly(vinyl alcohol) (PVA) and lignin

The intermolecular interactions of lignin with a hydrophilic polymer, poly(vinyl alcohol) (PVA), were studied using thermal analyses and FT-IR spectroscopy of a series of PVA/hardwood kraft lignin blend fibers prepared by thermal extrusion. Although two phases are observed in this blend system, some of the lignin was closely associated with the PVA in the PVA-rich phase. The crystallinity of the PVA fraction was reduced with increasing lignin content. An interaction energy density of -9.34 cal cm(-1), calculated from melting point depression data, suggests that strong intermolecular interactions exist between PVA and lignin. FT-IR analysis indicates the formation of strong intermolecular hydrogen bonds between the hydroxyl groups of PVA and lignin. Although the PVA/lignin blend system is immiscible in the bulk, the results herein show the existence of some specific intermolecular interaction between PVA and lignin.     

Green composite films prepared from cellulose,starch and lignin in room-temperature ionic liquid

A series of novel biobased composite films derived from cellulose, starch and lignin were prepared from an ionic liquid (IL), 1-allyl-3-methylimidazolium chloride (AmimCl) by coagulating in a nonsolvent condition. The ionic liquid can be recycled with a high yield and purity after the green film was prepared. The uniform design method was applied to investigate mechanical properties of the biobased composite films. The effect of each component and their associated interactive effects were investigated. The experimental results showed that contents of cellulose, lignin and starch had a significant influence on the mechanical properties of composite films. The composite films showed relatively excellent mechanical properties in dry and wet states owing to the mutual property supplement of different components. The composite films were characterized via FT-IR, X-ray diffraction (XRD) and scanning electron microscope (SEM). Their thermal stability and gas permeability were also investigated, and the results showed that the composite films had good thermal stability and high gas barrier capacity and give a CO₂:O₂ permeability ratio close to 1.     

Increased water resistance of CTMP fibers by oat (Avena sativa L.) husk lignin

The insertion of oat husk lignin onto chemithermomechanical pulp (CTMP) fibers was studied to increase fiber hydrophobicity. The pretreated pulp samples were subsequently used for preparation of handsheets for characterization. Treatment of CTMP with laccase in the presence of oat husk lignin resulted in a significant increase in hydrophobicity of the handsheet surface, as indicated by dynamic contact angle analysis. Water absorption time of 8 s was obtained with initial contact angle of 118°. Although the handsheet's brightness was reduced by 33%, tensile index was only subtly decreased. Neither laccase nor oat husk lignin alone gave much improved water absorption times. Therefore, handsheets made of laccase-treated pulp with and without oat husk lignin were further examined by XPS, which suggested that both laccase and oat husk lignin were inserted onto CTMP fibers. The oat husk lignin was distributed as heterogeneous aggregates on the handsheet surface whereas laccase was uniformly distributed. Evidence was obtained that the adsorbed laccase layer formed a noncovalent base for the insertion of oat husk lignin onto fiber surfaces.     

Effects of Ca crosslinking on structure and properties of waterborne polyurethane-carboxymethylated guar gum films

Films from waterborne polyurethane (WPU) and carboxymethylated guar gum (CMGG) with different contents (20–80 wt%) were prepared through solution casting method, and then were crosslinked with calcium chloride. The effect of CMGG content on the miscibility, morphology and physical properties of the blend films is investigated by Fourier transform infrared spectroscopy, scanning electron microscopy, density measurements, differential scanning calorimetry, dynamic mechanical thermal analysis, thermogravimetric analysis, water sensitivity measurements, solvent-swelling and tensile tests. The results reveal that the uncrosslinked films exhibit good miscibility when CMGG content is lower than 60 wt%, whereas typical “sea-island” structure occurs when the CMGG content further increases. After crosslinking with calcium ion, the blend films form a relatively dense architecture, which leads to better miscibility, higher storage modulus and thermal stability. The crosslinked films also exhibit better tensile strength (11.6–56.5 MPa) and solvent-resistance than that of the uncrosslinked films over the entire composition range. A model describing the configuration of Ca²⁺-chelating structure was proposed to illustrate the different structures of the two series of the blend films.     

New nanocomposite materials reinforced with cellulose whiskers in atactic polypropylene: effect of surface and dispersion characteristics

New nanocomposite films were prepared with atactic polypropylene as the matrix and either of three types of cellulose whiskers, with various surface and dispersion characteristics, as the reinforcing phase: aggregated without surface modification, aggregated and grafted with maleated polypropylene or individualized and finely dispersed with a surfactant. Films obtained by solvent casting from toluene were investigated by means of scanning electron microscopy, dynamic mechanical analysis, and tensile testing. In the linear region, the mechanical properties above the glass-rubber transition were found to be drastically enhanced for the nanocomposites as compared to the neat polypropylene matrix. These effects were ascribed to the formation of a rigid network with filler/filler interactions. In addition, interactions between the filler and the matrix as well as the dispersion quality were found to play a major role on the mechanical properties of the composites when investigation of the films was performed in the nonlinear region.     

New biocomposites based on bioplastic flax fibers and biodegradable polymers

A new generation of entirely biodegradable and bioactive composites with polylactic acid (PLA) or poly‐ε‐caprolactone (PCL) as the matrix and bioplastic flax fibers as reinforcement were analyzed. Bioplastic fibers contain polyhydroxybutyrate and were obtained from transgenic flax. Biochemical analysis of fibers revealed presence of several antioxidative compounds of hydrophilic (phenolics) and hydrophobic [cannabidiol (CBD), lutein] nature, indicating their high antioxidant potential. The presence of CBD and lutein in flax fibers is reported for the first time. FTIR analysis showed intermolecular hydrogen bonds between the constituents in composite PLA+flax fibers which were not detected in PCL‐based composite. Mechanical analysis of prepared composites revealed improved stiffness and a decrease in tensile strength. The viability of human dermal fibroblasts on the surface of composites made of PLA and transgenic flax fibers was the same as for cells cultured without composites and only slightly lower (to 9%) for PCL‐based composites. The amount of platelets and Escherichia coli cells aggregated on the surface of the PLA based composites was significantly lower than for pure polymer. Thus, composites made of PLA and transgenic flax fibers seem to have bacteriostatic, platelet anti‐aggregated, and non‐cytotoxic effect. © 2012 American Institute of Chemical Engineers Biotechnol. Prog., 2012