Enhancement of enzymatic saccharification of cellulose by cellulose dissolution pretreatments

Attempts were made to enhance cellulose saccharification by cellulase using cellulose dissolution as a pretreatment step. Four cellulose dissolution agents, NaOH/Urea solution, N-methylmorpholine-N-oxide (NMMO), ionic liquid (1-butyl-3-methylimidazolium chloride; [BMIM]Cl) and 85% phosphoric acid were employed to dissolve cotton cellulose. In comparison with conventional cellulose pretreatment processes, the dissolution pretreatments were operated under a milder condition with temperature <130 °C and ambient pressure. The dissolved cellulose was easily regenerated in water. The regenerated celluloses exhibited a significant improvement (about 2.7- to 4.6-fold enhancement) on saccharification rate during 1st h reaction. After 72 h, the saccharification yield ranged from 87% to 96% for the regenerated celluloses while only around 23% could be achieved for the untreated cellulose. Even with high crystallinity, cellulose regenerated from phosphoric acid dissolution achieved the highest saccharification rates and yield probably due to its highest specific surface area and lowest degree of polymerization (DP).     

Dissolution of cellulose with NMMO by microwave heating

Environmentally friendly microwave heating process was applied to the dissolution of cellulose in N-methylmorpholine-N-oxide (NMMO) with 105–490 W and 2450 MHz microwave energy until the dissolution completed. Microwave heating caused the decrease in the dissolution time and energy consumption. Cellulose/NMMO/water solutions with different cellulose concentrations were converted to the membrane to measure the crystallinity and degree of polymerization. It was shown that microwave heating with the power of 210 W is an alternative heating system for dissolution of cellulose in NMMO. The membranes obtained with two different heating methods showed the same crystallinity and degree of polymerization. As a result, microwave heating has an advantage in shortening reaction times, compared to conventional heating.     

Homogenous reactions of cellulose from different natural sources

Two different homogenous reactions on bacterial cellulose (BC), kenaf fiber (KF) and microcrystalline cellulose (MC) were performed to monitor their chemical reactivity. The first reaction was selective oxidation of the primary hydroxyl group with sodium chlorite in the presence of catalytic amount of sodium chloride. While, the second was the formation of triester hypoiodous cellulose using potassium iodate and potassium iodide. The chemical structures of these derivatives were investigated using FT-IR and solid state ¹³C NMR spectroscopies. The BC fibrils required the shortest time among these cellulose samples for both reactions, whereas the viscosity values of BC after iodination and oxidation have the best values compared to KF and MC. FT-IR results show the absence of the hydroxy group of BC and a weak absorption band in both KF and MC. On the other hand, the crystallinity index (CI) of BC is higher than those of both KF and MC. FT-IR spectra of the oxidized different cellulose samples, confirmed the presence of a strong absorption band at around 1590 cm⁻¹ that attributed to vibration band of carbonyl group of carboxylic moiety. Moreover, in the ¹³C NMR spectrum of oxidized cellulose, the lack of signal at 62 ppm and the appearance of signal at 171 ppm indicated that the primary alcohol group is completely oxidized to carboxylic acid. These results showed that BC had a higher reactivity than other samples due to its great purity and low degree of polymerization.     

Preparation and characterization of cellulose/chitosan blend films

Cellulose and chitosan were mixed in N-methylmorpholine-N-oxide (NMMO) and heated to 100 °C, and then were processed under a pressure of 70 kg/cm² exerted by a compression molding machine at 100 °C for 8 min. As a result, transparent orange viscose films were obtained. After rinsing with deionized water and drying transparent yellowish blend films were obtained. Scanning electron microscope (SEM) indicated that when the chitosan content in the blend increased up to 3% the surface structure became smoother, but the film containing 5% (w/w) chitosan, became coarse again probably due to phase separation. Tensile strength test results were consistant with this. Antibacterial assessment proved that addition of chitosan to the films results in slight antibacterial properties. The halo zone test confirmed that the blend films made in this research have non-diffusible antibacterial properties.     

Comb-shaped graft copolymers with cellulose side-chains prepared via click chemistry

Comb-shaped copolymers with cellobiose acetate or cellulose triacetate (CTA) side-chains, PPMA-g-(CTA2-C15) and PPMA-g-(CTA13-C15), were prepared by grafting N-(15-azidopentadecanoyl)-2,3,6-tri-O-acetyl-4-O-(2,3,4,6-tetra-O-acetyl-β-d-glucopyranosyl)-β-d-glucopyranosylamine (CTA2-C15-N₃) and N-(15-azidopentadecanoyl)-tri-O-acetyl-β-cellulosylamine (CTA13-C15-N₃, number average degree of polymerization (DP_n) = 13) onto poly(2-propyn-1-yl methacrylate) (PPMA, weight average degree of polymerization (DP_w, X + Y = 5.59 × 10²)) via “click chemistry”. The copolymers were characterized by ¹H, ¹³C and two-dimensional NMR and size exclusion chromatography-multi-angle laser light scattering (SEC-MALS) measurements. The numbers of CTA side-chains (X) of PPMA-g-(CTA2-C15) and PPMA-g-(CTA13-C15) were calculated as 4.03 × 10² and 2.45 × 10², respectively. Copolymers with cellulosic side-chains, PPMA-g-(CELL2-C15) and PPMA-g-(CELL13-C15), were successfully obtained after deacetylation of PPMA-g-(CTA2-C15) and PPMA-g-(CTA13-C15), respectively. X-ray diffraction measurements revealed that PPMA-g-(CELL13-C15) showed crystalline pattern of cellulose II, which is believed to have anti-parallel orientation.     

Bacterial cellulose synthesized by <Emphasis Type="Italic">Gluconacetobacter hansenii</Emphasis> for medical applications

The properties of a polymer synthesized by the Gluconacetobacter hansenii strain GH-1/2008 were investigated. The studied bacterial cellulose polymer films are characterized by a mesh nanostructure composed of micro- and macrofibrils, a high water absorption capacity 556 ± 16.8%, and high strength and elasticity. Analysis of the spectrum recorded by ¹³С CP/MAS NMR spectroscopy showed that the bacterial cellulose synthesized by G. hansenii GH-1/2008 is a pure compound composed of Iα (65–70%) and Iβ (30–35%) allomorphs without any other impurities. It was found that the bacterial cellulose films with adsorbed antibiotics such as amoxiclav and fluconazole can be used as antibacterial and antifungal wound healing materials.     

PVA based nanofiber containing cellulose modified with graphitic carbon nitride/nettles/trachyspermum accelerates wound healing

Today, bacterial cellulose has received a great deal of attention for its medical applications due to its unique structural properties such as high porosity, good fluid uptake, good strength, and biocompatibility. This study aimed to fabricate and study bacterial cellulose/graphitic carbon nitride/nettles/trachyspermum nanocomposite by immersion and PVA/BC/g-C₃N₄/nettles/trachyspermum nanofiber by electrospinning method as a wound dressing. The g-C₃N₄ and g-C₃N₄ solution were synthesized and then were characterized using Fourier transform infrared, X-ray diffraction, Zeta Potential, and scanning electronic microscope analyzes. Also, the antibacterial properties of the synthesized materials were proved by gram-positive and gram-negative bacteria using the minimum inhibitory concentration method. Besides, the toxicity, migration, and cell proliferation results of the synthesized materials on NIH 3T3 fibroblasts were evaluated using MTT and scratch assays and showed that the BC/PVA/g-C₃N₄/nettles/trachyspermum composite not only had no toxic effect on cells but also contributed to cell survival, cell migration, and proliferation has done. To evaluate the mechanical properties, a tensile strength test was performed on PVA/BC/g-C₃N₄/nettles/trachyspermum nanofibers, and the results showed good strength of the nanocomposite. In addition, in vivo assay, the produced nanofibers were used to evaluate wound healing, and the results showed that these nanofibers were able to accelerate the wound healing process so that after 14 days, the wound healing percentage showed 95%. Therefore, this study shows that PVA/BC/g-C₃N₄/nettles/trachyspermum nanofibers effectively inhibit bacterial growth and accelerate wound healing.     

Bacterial and plant cellulose modification using ultrasound irradiation

This study indicates that controlled depolymerization of plant (PC) and bacterial (BC) celluloses can be achieved by employing suitable ultrasonication settings. Size exclusion chromatography results indicate that reduction in the molecular weight of the two polymers was accompanied by a parallel drop in the polydispersity index of PC and an unexpected increase in the said index of BC. X-ray diffraction patterns of the fractionated materials were found to be Cellulose II crystals whereas experimentation on microcrystalline cellulose unveiled the Cellulose I conformation. The crystallinity index revealed no obvious changes in PC as a function of the time of sonication whereas a major increase in the crystalline component was encountered for BC. Furthermore, thermal degradation using TGA and FTIR spectra suggest that the processes of dissolution and regeneration in cuprammonium hydroxide of PC and BC followed by ultrasonication do not affect the chemical fingerprints via oxidative reactions of the cellulosic materials.     

Effect of molecular weight of chitosan on antimicrobial properties and tissue compatibility of chitosan-impregnated bacterial cellulose films

Bacterial cellulose-chitosan (BC-C) films were developed by immersing purified BC pellicles in 1.5 ~ 2.0% (w/v) acetic acid solutions containing chitosan of varying molecular weights. Effects of different molecular weight of chitosan on physical, biological and antimicrobial properties of the composite films were investigated. The cumulative chitosan absorption capacities with M_w of 141,000, 199,000, and 263,000 were 38.43, 24.65, and 23.89 mg/cm³ of dry BC film, respectively. The cumulative release profiles of chitosan from the films strongly depended on molecular weight of chitosan and pH of solution. The order of release of chitosan from the BC-C films was dependent on molecular weight as follows: M_w 141,000 > M_w 199,000 > M_w 263,000. All BC-C films showed the antimicrobial abilities against Staphylococcus aureus and Aspergillus niger but had no inhibitory effect on the growth of Escherichia coli. The BC-C films supported for adhesion, spreading and proliferation of both human skin keratinocytes and fibroblasts. The antibacterial activity against S. aureus of the BC-C with the highest Mw chitosan (263,000) was higher than those of the others. On the other hand, the BC-C films with the lowest M_w chitosan (141,000) promoted the growth of human skin cells more than those of the others.     

A novel thermotropic liquid crystalline – Benzoylated bacterial cellulose

Using the esterification of bacterial cellulose (BC), we have synthesized Benzoylated bacterial cellulose (BBC). The molecular structure of the BBC was characterized by means of Fourier transform infrared (FT-IR) spectroscopy, ¹H and ¹³C nuclear magnetic resonance (NMR). The BBC is found to display thermotropic liquid crystalline feature determined with differential scanning calorimetry (DSC), polarized optical microscope (POM) and wide-angle X-ray diffraction (WAXD). Here, we demonstrate that it is possible to obtain the BBC with degree of substitution (DS) from 0.88 to 2.46 by applying the different molar ratio of benzoyl chloride to the anhydrous glucose unit (AGU). The glass transition temperatures (T_g) of the liquid crystalline phases lie between 281.2 and 281.8 °C and the isotropic melt transition temperatures (T_i) vary from 341.6 to 362.8 °C, depending on the DS.     

Novel regenerated cellulose films prepared by coagulating with water: Structure and properties

Regenerated films were successfully prepared from cellulose/NaOH/urea solution by coagulating with water at temperature from 25 to 45 °C. The results of solid ¹³C NMR, wide angle X-ray diffraction, scanning electron microscopy (SEM) and tensile testing revealed that the cellulose films possessed homogeneous structure and cellulose II crystalline, similar to that prepared previously by coagulating with 5 wt% H₂SO₄. By changing the coagulation temperature from 25 to 45 °C, tensile strength of the films was in the range of 85-139 MPa. Interestingly, the RC35 film coagulated at 35 °C exhibited the highest tensile strength (σ_b = 139 MPa). The inclusion complex associated with cellulose, NaOH and urea hydrates in the cellulose solution were broken by adding water (non-solvent), leading to the self-association of cellulose to regenerate through rearrangement of the hydrogen bonds. This work provided low-cost and “green” pathway to prepare cellulose films, which is important in industry.     

Multifunctional bionanocomposite films of poly(lactic acid), cellulose nanocrystals and silver nanoparticles

Nanocomposite films were prepared by the addition of cellulose nanocrystals (CNCs) eventually surfactant modified (s-CNC) and silver (Ag) nanoparticles in the polylactic acid (PLA) matrix using melt extrusion followed by a film formation process. Multifunctional composite materials were investigated in terms of morphological, mechanical, thermal and antibacterial response. The nanocomposite films maintained the transparency properties of the PLA matrix. Thermal analysis showed increased values of crystallinity in the nanocomposites, more evident in the s-CNC based formulations that had the highest tensile Young modulus. The presence of surfactant favoured the dispersion of cellulose nanocrystals in the polymer matrix and the nucleation effect was remarkably enhanced. Moreover, an antibacterial activity against Staphylococcus aureus and Escherichia coli cells was detected for ternary systems, suggesting that these novel nanocomposites may offer good perspectives for food packaging applications which require an antibacterial effect constant over time.     

Newly developed medium and strategy for bacterial cellulose production

Bacterial cellulose (BC) has unique properties, such as high crystallinity, a high degree of polymerisation, high tensile strength and high purity, compared with native cellulose. In this study, a previously determined BC production medium was improved in static culture, and the production cost was evaluated and compared with molasses and with other defined media, such as Hestrin–Schramm, Zhou, Yamanaka and Park, using Gluconacetobacter xylinus. In addition to this analysis, because the surface area/volume ratio is an important parameter in static culture, different surface area/volume ratios were analysed in the range of 0.2–1.46. The defined medium (M1A05P5) and culture type contained glucose (10 g/L), yeast extract (10 g/L), peptone (7 g/L), acetic acid (1.5 ml/L), and ethanol (5 ml/L), and the pH was adjusted to 5.0 in static culture. The highest productivity was observed in the M1A05P5 medium that was 5-fold higher than either molasses or Park's medium. Although the molasses medium was proposed as a cost-effective medium, the production price of BC was the lowest in the M1A05P5 medium. Therefore, the newly developed medium and strategy were highly promising candidates for the industrial-scale production of BC.     

Enhancement of ethanol and biogas production from high‐crystalline cellulose by different modes of NMO pretreatment

Pretreatment of high‐crystalline cellulose with N‐methyl‐morpholine‐N‐oxide (NMO or NMMO) to improve bioethanol and biogas production was investigated. The pretreatments were performed at 90 and 120°C for 0.5–15 h in three different modes, including dissolution (85% NMO), ballooning (79% NMO), and swelling (73% NMO). The pretreated materials were then enzymatically hydrolyzed and fermented to ethanol or anaerobically digested to biogas (methane). The pretreatment at 85% NMO, 120°C and 2.5 h resulted in 100% yield in the subsequent enzymatic hydrolysis and around 150% improvement in the yield of ethanol compared to the untreated and water‐treated material. However, the best results of biogas production were obtained when the cellulose was treated with swelling and ballooning mode, which gave almost complete digestion in 15 days. Thus, the pretreatment resulted in 460 g ethanol or 415 L methane from each kg of cellulose. Analysis of the structure of treated and untreated celluloses showed that the dissolution mode can efficiently convert the crystalline cellulose I to cellulose II. However, it decreases the water swelling capacity of the cellulose. On the other hand, swelling and ballooning modes in NMO treatment were less efficient in both water swelling capacity and cellulose crystallinity. No cellulose loss, ambient pressure, relatively moderate conditions, and high efficiency make the NMO a good alternative for pretreatment of high‐crystalline cellulosic materials. Biotechnol. Bioeng. 2010; 105: 469–476. © 2009 Wiley Periodicals, Inc.     

Characterization of cellulose acetate-reinforced aliphatic-aromatic copolyester composites

The biodegradability, morphology, mechanical, and thermal properties of composite materials composed of maleic anhydride-grafted poly(butylene adipate-co-terephthalate) (PBAT) and cellulose acetate (CA) were evaluated. Composites containing maleic anhydride-grafted PBAT (PBAT-g-MA/CA) exhibited noticeably superior mechanical properties due to greater compatibility between the two components. The dispersion of CA in the PBAT-g-MA matrix was highly homogeneous as a result of ester formation, and the consequent creation of branched and cross-linked macromolecules between the anhydride carboxyl groups of PBAT-g-MA and hydroxyl groups in CA. Each composite was buried in soil and monitored to assess biodegradability. Both the PBAT and the PBAT-g-MA/CA composite films were eventually completely degraded, and severe disruption of film structure was observed after 60-100 days of incubation. Although the degree of weight loss after burial indicated that both materials were biodegradable, even with high levels of CA, the higher water resistance of PBAT-g-MA/CA films indicated that they were more biodegradable than those made of PBAT.     

Characterization of films made with chayote tuber and potato starches blending with cellulose nanoparticles

The aim of this study was to characterize chayotextle starch films reinforced with cellulose (C) and cellulose nanoparticle (CN) (at concentrations of 0.3%, 0.5%, 0.8% and 1.2%), using thermal, mechanical, physicochemical, permeability, and water solubility tests. C was acid-treated to obtain CN. The films were prepared by casting; potato starch and C were used as the control. The solubility of the starch films decreased with the addition of C and CN compared with its respective film without C and CN. No statistical difference (α = 0.05) was found in the films added with different concentrations of C and CN. In general, the mechanical properties were improved with the addition of C and CN, and higher values of tensile strength and elastic modulus were determined in the films reinforced with CN. The melting temperature and enthalpy increased with the addition of C and CN, and the values of both thermal parameters were higher in the films with CN than with C; the enthalpy value of the film decreased when the concentration of C or CN increased in the composite. Low concentration of C and CN is better distributed in the matrix film. The addition of C and CN in the starch films improved some mechanical, barrier, and functional properties.     

Modification of microstructure and selected physicochemical properties of bacterial cellulose produced by bacterial isolate using hydrocolloid-fortified Hestrin–Schramm medium

Bacterial cellulose (BC) is a biopolymer with applications in numerous industries such as food and pharmaceutical sectors. In this study, various hydrocolloids including modified starches (oxidized starch—1404 and hydroxypropyl starch—1440), locust bean gum, xanthan gum (XG), guar gum, and carboxymethyl cellulose were added to the Hestrin-Schramm medium to improve the production performance and microstructure of BC by Gluconacetobacter entanii isolated from coconut water. After 14-day fermentation, medium supplemented with 0.1% carboxymethyl cellulose and 0.1% XG resulted in the highest BC yield with dry BC content of 9.82 and 6.06 g/L, respectively. In addition, scanning electron microscopy showed that all modified films have the characteristic three-dimensional network of cellulose nanofibers with dense structure and low porosity as well as larger fiber size compared to control. X-ray diffraction indicated that BC fortified with carboxymethyl cellulose exhibited lower crystallinity while Fourier infrared spectroscopy showed characteristic peaks of both control and modified BC films.     

Bacterial biosynthesis of cellulose from d-glucose or glycerol precursors labelled with deuterium

d-Glucose and glycerol precursors randomly labelled with deuterium were prepared and used for the biosynthesis of bacterial cellulose by Acetobacter xylinum. The materials obtained were converted into triacetate derivatives and analysed by 250 MHz nuclear magnetic resonance.Labelling percentages on each position are reported. The weighted addition of combinations of different ²H or ¹H sites for mixtures of multiple labelled compounds was performed by means of an N.M.R. spectrum simulation program according to different hypotheses. The nonrandom nature of the results showed the importance of exchange phenomena and of the biosynthetic pathways which take place during cellulose biosynthesis.While showing less favourable properties than ¹³C enrichment, deuterium labelling can nevertheless lead to significant results (in particular if one is dealing with labelled fragments of precursors incorporated partly or totally into a final molecule), particularly in view of the easy preparation of deuterated compounds by catalytic exchange.     

Bacterial cellulose nanocrystals exhibiting high thermal stability and their polymer nanocomposites

Nanocrystals prepared from bacterial cellulose are considered as 'green nanomaterials' depending on their renewable nature and ease of production without the involvement of hazardous chemical treatments. In this investigation, a top down approach was followed for the preparation of bacterial cellulose nanocrystals (BCNC) using a commercially available cellulase enzyme so as to retain native properties of bacterial cellulose even in its nanodimensional form. The morphological and dimensional parameters of BCNC were studied using atomic force microscope (AFM) and transmission electron microscope (TEM). Thermal properties of BCNC produced using the novel enzyme treatment and conventional sulfuric acid hydrolysis were compared. The thermal stability of enzyme processed BCNC was almost two fold higher than sulfuric acid processed ones. Further, the activation energy required for decomposition of enzyme processed BCNC was much higher than the other. Using this enzyme processed BCNC, Polyvinylalcohol (PVA) nanocomposite films were prepared and characterized. Incorporation of these nanocrystals in polymer matrix resulted in a remarkable improvement in the thermal stability as well as mechanical properties of nanocomposite films. These nanocomposites exhibited higher melting temperature (Tm) and enthalpy of melting (ΔHm) than those of pure PVA, suggesting that the addition of nanocrystals modified the thermal properties of PVA. The effective load transfer from polymer chains to the BCNC resulted in an improved tensile strength from 62.5 MPa to 128 MPa, by the addition of just 4 wt% of BCNC. Furthermore, the elastic modulus was found to increase from 2 GPa to 3.4 GPa. The BCNC obtained through cellulose treatment under controlled conditions were associated with several desirable properties and appear to be superior over the conventional methods of nanocrystals production. The enzymatic method followed in this study is expected to contribute the fabrication of high performance polymer nanocomposites in a much greener and innovative manner.     

Hydrothermal synthesis of bacterial cellulose/AgNPs composite: A “green” route for antibacterial application

Antibacterial materials based on cellulose have been widely used in many fields. In this work, an environmentally benign and facile approach for production of silver nanoparticles (AgNPs) was proposed for the first time by hydrothermal synthesis using bacterial cellulose (BC) as both the reducing and stabilizing agent, without any chemical reagents introduced. Some key reaction parameters were optimized to achieve a high antibacterial activity of the BC/AgNPs composite. Under the optimal conditions, a small size and a narrow distribution of AgNPs, 17.1 ± 5.9 nm, was formed on the BC matrix, with a silver content of 1.78% (w/w) and a MIC value of 1.30 × 10⁻⁴ μg/CFU. Moreover, a sustained release of silver and a prolonged antibacterial performance of the composite against Staphylococcus aureus were found over a long period time of 72 h, which were important for practical applications.