A low volumetric exchange ratio allows high autotrophic nitrogen removal in a sequencing batch reactor

Sequencing batch reactors (SBRs) have several advantages, such as a lower footprint and a higher flexibility, compared to biofilm based reactors, such as rotating biological contactors. However, the critical parameters for a fast start-up of the nitrogen removal by oxygen-limited autotrophic nitrification/denitrification (OLAND) in a SBR are not available. In this study, a low critical minimum settling velocity (0.7 m h⁻¹) and a low volumetric exchange ratio (25%) were found to be essential to ensure a fast start-up, in contrast to a high critical minimum settling velocity (2 m h⁻¹) and a high volumetric exchange ratio (40%) which yielded no successful start-up. To prevent nitrite accumulation, two effective actions were found to restore the microbial activity balance between aerobic and anoxic ammonium-oxidizing bacteria (AerAOB and AnAOB). A daily biomass washout at a critical minimum settling velocity of 5 m h⁻¹ removed small aggregates rich in AerAOB activity, and the inclusion of an anoxic phase enhanced the AnAOB to convert the excess nitrite. This study showed that stable physicochemical conditions were needed to obtain a competitive nitrogen removal rate of 1.1 g N L⁻¹ d⁻¹.     

Simulation of wastewater treatment by aerobic granules in a sequencing batch reactor based on cellular automata

In the present paper, aerobic granules were developed in a sequencing batch reactor (SBR) using synthetic wastewater, and 81 % of granular rate was obtained after 15-day cultivation. Aerobic granules have a 96 % BOD removal to the wastewater, and the reactor harbors a mount of biomass including bacteria, fungi and protozoa. In view of the complexity of kinetic behaviors of sludge and biological mechanisms of the granular SBR, a cellular automata model was established to simulate the process of wastewater treatment. The results indicate that the model not only visualized the complex adsorption and degradation process of aerobic granules, but also well described the BOD removal of wastewater and microbial growth in the reactor. Thus, CA model is suitable for simulation of synthetic wastewater treatment. This is the first report about dynamical and visual simulation of treatment process of synthetic wastewater in a granular SBR.     

Aerobic granulation with brewery wastewater in a sequencing batch reactor

Aerobic granular sludge was cultivated in a sequencing batch reactor fed with brewery wastewater. After nine-week operation, stable granules with sizes of 2-7 mm were obtained. With the granulation, the SVI value decreased from 87.5 to 32 mL/g. The granular sludge had an excellent settling ability with the settling velocity over 91 m/h. Aerobic granular sludge exhibited good performance in the organics and nitrogen removal from brewery wastewater. After granulation, high and stable removal efficiencies of 88.7% COD(t), 88.9% NH(4)(+)-N were achieved at the volumetric exchange ratio of 50% and cycle duration of 6h. The average COD(t) and COD(s) of the effluent were 212 and 134 mg/L, respectively, and the average effluent ammonium concentration was less than 14.4 mg/L. Nitrogen was removed due to nitrification and simultaneous denitrification in the inner core of granules.     

Ambient temperature treatment of low strength wastewater using anaerobic sequencing batch reactor

Low strength wastewater having chemical oxygen demands (COD) concentrations of 1000, 800, 600 and 400mg/l were treated at 35, 25, 20 and 15¡C using four anaerobic sequencing batch reactors (ASBRs). Reactor 1 was operated at hydraulic retention time (HRT) of 48h, reactor 2 at 24h HRT, reactor 3 at 16h HRT and reactor 4 at 12h HRT. 80 to 99% soluble COD was removed at the various operational conditions, except during 15¡C treatment of 1000 and 800mg/l COD wastewater at 12h HRT and 1000mg/l COD wastewater at 16h HRT, where excessive loss of biological solids occurred. The ASBR process can be an effective process for the treatment of low concentrated wastewaters which are usually treated aerobically with large amount of sludge production and higher energy expenditures.     

Nitrogen removal from slaughterhouse wastewater in a sequencing batch reactor under controlled low DO conditions

The aim of this study was to examine nitrogen removal from slaughterhouse wastewater in a laboratory-scale sequencing batch reactor (SBR) operated at low dissolved oxygen (DO) levels under two aeration strategies: intermittent aeration (IA) and continuous aeration (CA). Under the IA strategy, during the aeration periods, the maximum DO was controlled at 10% saturation; under the CA strategy, in the first hour of the react phase, the DO was maintained at 10% saturation, and then it was kept at 2–3% saturation in the remaining react phase. Total nitrogen removals of up to 95 and 91% were achieved under the IA and CA aeration strategies, respectively. It is proposed that in situ measurement of oxygen utilization rates can be used to control the operation of SBRs for nitrogen removal.     

Effects of temperature, salinity, and carbon: nitrogen ratio on sequencing batch reactor treating shrimp aquaculture wastewater

In order to improve the water quality in the shrimp aquaculture, we tested a sequencing batch reactor (SBR) for the treatment of shrimp wastewater. A SBR is a variation of the activated sludge biological treatment process. This process uses multiple steps in the same tank to take the place of multiple tanks in a conventional treatment system. The SBR accomplishes pH correction, aeration, and clarification in a timed sequence, in a single reactor basin. This is achieved in a simple tank, through sequencing stages, which includes fill, react, settle, decant, and idle. The wastewater from the Waddell Mariculture Center, South Carolina was successfully treated using a SBR. The wastewater contained high concentration of carbon and nitrogen. By operating the reactor sequentially, viz, aerobic, anaerobic, and aerobic modes, nitrification and denitrification were achieved as well as removal of carbon. We optimized various environmental parameters such as temperature, salinity, and carbon and nitrogen ratio (C:N ratio) for the best performance of SBR. The results indicated that the salinity of 28-40 parts per thousand (ppt), temperature range of 22-37 degrees C, and a C:N ratio of 10:1 produced best results in terms of maximum nitrogen and carbon removal from the wastewater. The SBR system showed promising results and could be used as a viable treatment alternative in the shrimp industry.     

Formation and long-term stability of nitrifying granules in a sequencing batch reactor

The formation and long-term stability of nitrifying granules in a sequencing batch reactor was investigated in this study. The results showed that nitrifying granules with a size of 240 microm and SVI of 40 ml g(-1) were formed on day 21 at a settling time of 10 min. Maintaining settling time at 15 min from day 57 to 183 did not affect the physical characteristics of sludge and the fraction of suspended floc in the sludge. In addition, nitrifying granules could tolerate the fluctuations of nitrogen loading rate from 0.72 to 1.8 g l(-1)d(-1) during 2 months without the change of physical characteristics. However, it was observed that complete nitrification to nitrate and partial nitrification to nitrite by sludge converted each other corresponding to the change of the influent NH4+-N concentration. Thus, an appropriate method is needed to maintain a stable complete nitrification or partial nitrification under the conditions with changing influent NH4+-N concentrations and nitrogen loading rates.     

Characterization and evaluation of aerobic granules in sequencing batch reactor

In order to investigate the aerobic granules cultured under alternating aerobic and anoxic conditions, a sequencing batch reactor (SBR) was operated without the presence of a carrier material. Nitrification and denitrification occurred alternately in the SBR operation, with an increased nitrification efficiency of up to 97% and a high chemical oxygen demand (COD) removal efficiency of up to 95%. It was observed that physical characteristics of granule play an important role in the performance of the SBR process. Light microscopy was used to observe the time dependent development of the granules in the SBR. Based on the microscopic observations, some floc-like sludges remained in the form of a mixture with granules for 30 days of operation. Even though various granule sizes had been formed in the reactor after 50 days, the granule sizes were primarily from 1 +/- 0.35 to 1.3 +/- 0.45 mm, rarely exceeding 2 mm. The granules were analyzed by a combination of microelectrodes and fluorescent in situ hybridization (FISH), which provides more detailed information on what happens inside the granules. Based on their results, ammonia oxidizing bacteria (AOB) existed primarily in the upper and middle layers of the granule. Assuming a first-order reaction for nitrification, most of the nitrification is likely to occur from the surface to 300 microm into the granular thickness.     

Partial nitrification in a sequencing batch reactor treating acrylic fiber wastewater

A sequencing batch reactor was employed to treat the acrylic fiber wastewater. The dissolved oxygen and mixed liquor suspended solids were 2–3 and 3,500–4,000 mg/L, respectively. The results showed ammonium oxidizing bacteria (AOB) had superior growth rate at high temperature than nitrite oxidizing bacteria (NOB). Partial nitrification could be obtained with the temperature of 28 °C. When the pH value was 8.5, the nitrite-N accumulation efficiency was 82 %. The combined inhibitions of high pH and free ammonium to NOB devoted to the nitrite-N buildup. Hydraulic retention time (HRT) was a key factor in partial nitrification control, and the optimal HRT was 20 h for nitrite-N buildup in acrylic fiber wastewater treatment. The ammonium oxidation was almost complete and the transformation from nitrite to nitrate could be avoided. AOB and NOB accounted for 2.9 and 4.7 %, respectively, corresponding to the pH of 7.0. When the pH was 8.5, they were 6.7 and 0.9 %, respectively. AOB dominated nitrifying bacteria, and NOB was actually washed out from the system.     

para-Chlorophenol inhibition on COD, nitrogen and phosphate removal from synthetic wastewater in a sequencing batch reactor

COD, nitrogen, phosphate and para-chlorophenol (4-chlorophenol, 4-CP) removal from synthetic wastewater was investigated using a four-step sequencing batch reactor (SBR) at different sludge ages and initial para-chlorophenol (4-CP) concentrations. The nutrient removal process consisted of anaerobic, oxic, anoxic and oxic phases with hydraulic residence times (HRT) of 1/3/1/1 h and a settling phase of 0.75 h. A Box-Wilson statistical experiment design was used considering the sludge age (5-25 days) and 4-CP concentration (0-400 mg l(-1)) as independent variables. Variations of percent COD, NH4-N, PO4-P and 4-CP removals with sludge age and initial 4-CP concentration were investigated. Percent nutrient removals increased with increasing sludge age and decreasing 4-CP concentrations. Low nutrient removals were obtained at high initial 4-CP concentrations especially at low sludge ages. However, high sludge ages partially overcome the adverse effects of 4-CP and resulted in high nutrient removals. COD, NH4-N, PO4-P and 4-CP removals were 76%, 72%, 26% and 34% at a sludge age of 25 days and initial 4-CP concentration of 200 mg l(-1). Sludge volume index (SVI) also decreased with increasing sludge age and decreasing 4-CP concentrations. An SVI value of 104 ml g(-1) was obtained at a sludge age of 25 days and initial 4-CP of 200 mg l(-1).     

Effect of COD/N ratio on cultivation of aerobic granular sludge in a pilot-scale sequencing batch reactor

Aerobic granular sludge was successfully cultivated with the effluent of internal circulation reactor in a pilot-scale sequencing batch reactor (SBR). Soy protein wastewater was used as an external carbon source for altering the influent chemical oxygen demand/nitrogen (COD/N) ratios of SBR. Initially, the phenomenon of partial nitrification was observed and depressed by increasing the influent COD/N ratios from 3.32 to 7.24 mg/mg. After 90 days of aerobic granulation, the mixed liquor suspended solids concentration of the reactor increased from 2.80 to 7.02 g/L, while the sludge volumetric index decreased from 105.51 to 42.99 mL/g. The diameters of mature aerobic granules vary in the range of 1.2 to 2.0 mm. The reactor showed excellent removal performances for COD and $ {\text{NH}}_4^{ + }{\text{ - N}} $ after aerobic granulation, and average removal efficiencies were over 93% and 98%, respectively. The result of this study could provide further information on the development of aerobic granule-based system for full-scale applications.     

A sequencing batch reactor system for high-level biological nitrogen and phosphorus removal from abattoir wastewater

A sequencing batch reactor (SBR) system is demonstrated to biologically remove nitrogen, phosphorus and chemical oxygen demand (COD) to very low levels from abattoir wastewater. Each 6 h cycle contained three anoxic/anaerobic and aerobic sub-cycles with wastewater fed at the beginning of each anoxic/anaerobic period. The step-feed strategy was applied to avoid high-level build-up of nitrate or nitrite during nitrification, and therefore to facilitate the creation of anaerobic conditions required for biological phosphorus removal. A high degree removal of total phosphorus (>98%), total nitrogen (>97%) and total COD (>95%) was consistently and reliably achieved after a 3-month start-up period. The concentrations of total phosphate and inorganic nitrogen in the effluent were consistently lower than 0.2 mg P l⁻¹ and 8 mg N l⁻¹, respectively. Fluorescence in situ hybridization revealed that the sludge was enriched in Accumulibacter spp. (20–40%), a known polyphosphate accumulating organism, whereas the known glycogen accumulating organisms were almost absent. The SBR received two streams of abattoir wastewater, namely the effluent from a full-scale anaerobic pond (75%) and the effluent from a lab-scale high-rate pre-fermentor (25%), both receiving raw abattoir wastewater as feed. The pond effluent contained approximately 250 mg N l⁻¹ total nitrogen and 40 mg P l⁻¹ of total phosphorus, but relatively low levels of soluble COD (around 500 mg l⁻¹). The high-rate lab-scale pre-fermentor, operated at 37°C and with a sludge retention time of 1 day, proved to be a cheap and effective method for providing supplementary volatile fatty acids allowing for high-degree of biological nutrient removal from abattoir wastewater.     

Model-based optimization of a sequencing batch reactor for biological nitrogen removal

An optimal operating mode for a sequencing batch reactor was determined via a model-based optimization. Synthetic wastewater containing mainly organic matter (as glucose) and nitrogen (as ammonium chloride) was treated without any addition of an external carbon source to accomplish denitrification step. A simplified model was used to describe process dynamics, comprised of six ordinary differential equations and an empirical correlation for oxygen consumption rate. Batch cycle time was the chosen objective function to be minimized for a fixed volume of waste to be treated. Furthermore, as SBR operation is divided in two major phases - aerobic and anoxic, to achieve total pollutants removal within minimum time, these phases can be repeatedly alternated. To ensure availability of organic matter necessary for denitrification, these two phases were combined with feed steps. Different feed strategies were tested using one, two or three feed steps. A successive quadratic programming algorithm was used, and maximum values for final COD, nitrate and ammonium concentrations, as well as maximum feed pump flow rate were some the process constraints. One step feed strategy was indicated by the optimization leading to a batch cycle time of 5h.     

Simultaneous removal of phosphorus and nitrogen in sequencing batch reactor

In this research, investigations were made on material transfer mechanisms and optimum operation mode for sequencing batch reactor system removing phosphorus and nitrogen simultaneously. Phosphorus release characteristics were expressed in the Monod equation, in which the reaction rate was replaced with specific phosphorus release (SPR) rate. The rate of SPR was increased during the first 80 days, but increased sharply to reach 0.003 hr^-1 afterwards. Phosphorus removal efficiencies were about 60% in the first 80 days, 75% after 80 days, and above 95% after 120 days. After 120 days, phosphorus concentration in effluent was below 0.5 mgl^-1 when 8 mgl^-1 was in the influent and the released phosphorus after 3-hour-anaerobic period was 60 mgl^-1. In the proposed optimum operation strategy (2-hour anaerobic react, 3-hour aerobic react, 4-hour anoxic react, and 3-hour settle and draw), phosphorus reappeared if the oxidized nitrogen was completely denitrified. In order to prevent this undesirable phosphorus release, anoxic period should be reduced to the extent of which the minimal concentration of the oxidized nitrogen existed. Phosphorus removal efficiency was stable under shock load as 5 times high as normal phosphorus concentration.Abbreviations dP/dt Phosphorus release rate (mgl^-1 hr^-1) - K Phosphorus release yield constant (mg P mg TOC^-1) - dS/dt Substrate utilization rate (mgl^-1 hr^-1) - X Mixed liquor suspended solid (MLSS, mgl^-1) - S Soluble TOC (mgl^-1) - k-q_max (Y_max)^-1 Maximum substrate utilization rate - Y Yield coefficient (mg mg^-1) - K_s Saturation constant (mgl^-1) - P_max kK-Maximum phosphorus release rate (hr^-1) - P_rel Total released phosphorus (mgl^-1) - P_o Phosphorus in influent (mgl^-1) - P_e phosphorus in effluent (mgl^-1) - t Anaerobic period (hr)     

Formation of aerobic granules by Mg2+ and Al3+ augmentation in sequencing batch airlift reactor at low temperature

Aerobic granules technology (AGS) was difficult to cultivate at low temperature, and the treatment efficiency of domestic sewage was remarkably low because of low temperature, which greatly limits its development and application. AGS formation time significantly decreased for 43 days by adding 19.0 mg/L Mg(2+) and 21.0 mg/L Al(3+), moreover, AGS possessed better simultaneously chemical oxygen demand, NH(4) (+)-N, TP removal efficiencies at low temperature, which the respective removal efficiencies were 85.6, 88.8, and 91.9%. The content of total polysaccharides was 8.23 mg/gMLSS as well as the content of total protein was 8.52 mg/gMLSS, consequently, the total proteins/total polysaccharides ratio was 1.04, which the relatively high protein content induced by Mg(2+) and Al(3+) presented an essential feature for AGS formation. In addition, the affinity among Mg(2+), Al(3+) and -OH may drive the stretching vibration of -OH band which led to the infrared motion of functional groups in AGS and accelerate AGS formation as well.     

Influence of aeration intensity on mature aerobic granules in sequencing batch reactor

Aeration intensity is well known as an important factor in the formation of aerobic granules. In this research, two identical lab-scale sequencing batch reactors with aeration intensity of 0.8 (R1) and 0.2 m³/h (R2) were operated to investigate the characteristics and kinetics of matured aerobic granules. Results showed that both aeration intensity conditions induced granulation, but they showed different effects on the characteristics of aerobic granules. Compared with the low aeration intensity (R2), the aerobic granules under the higher aeration intensity (R1) had better physical characteristics and settling ability. However, the observed biomass yield (Y _obs) in R1 [0.673 kg mixed liquor volatile suspended solids (MLVSS)/kg chemical oxygen demand (COD)] was lower than R2 (0.749 kg MLVSS/kg COD). In addition, the maximum specific COD removal rates (q _max) and apparent half rate constant (K) of mature aerobic granular sludge under the two aeration intensities were at a similar level. Therefore, the matured aerobic granule system does not require to be operated in a higher aeration intensity, which will reduce the energy consumption.     

Aerobic treatment of dairy wastewater with sequencing batch reactor systems

Performances of single-stage and two-stage sequencing batch reactor (SBR) systems were investigated for treating dairy wastewater. A single-stage SBR system was tested with 10,000 mg/l chemical oxygen demand (COD) influent at three hydraulic retention times (HRTs) of 1, 2, and 3 days and 20,000 mg/l COD influent at four HRTs of 1, 2, 3, and 4 days. A 1-day HRT was found sufficient for treating 10,000-mg/l COD wastewater, with the removal efficiency of 80.2% COD, 63.4% total solids, 66.2% volatile solids, 75% total Kjeldahl nitrogen, and 38.3% total nitrogen from the liquid effluent. Two-day HRT was believed sufficient for treating 20,000-mg/l COD dairy wastewater if complete ammonia oxidation is not desired. However, 4-day HRT needs to be used for achieving complete ammonia oxidation. A two-stage system consisting of an SBR and a complete-mix biofilm reactor was capable of achieving complete ammonia oxidation and comparable carbon, solids, and nitrogen removal while using at least 1/3 less HRT as compared to the single SBR system.     

Microbial community of aerobic granules for ammonium and sulphide removal in a sequencing batch reactor

Aerobic granules for sulphide and ammonium removal were cultivated in a sequencing batch reactor, and the microbial community of the aerobic granules was investigated by denaturing gradient gel electrophoresis. The loading rate increased from 0.15 to 0.9 kg S2? m?3 d?1, and the removal efficiencies of sulphide, chemical oxygen demand, and NH4 +-N were higher than 99, 80, and 98%, respectively. However, sludge settleability became poorer when the loading rate exceeded 0.3 kg S2? m?3 d?1. The denitrifying bacteria in the aerobic granules were Thauera sp., Pseudomonas alcaligenes, and uncultured planctomycetes, indicating that multiple N-removing processes occurred simultaneously in the aerobic granules. These processes could include nitrification and denitrification, aerobic denitrification, and anaerobic ammonia oxidation. Sludge settleability became poorer because of the overgrowth of uncultured Thiothrix sp.