Mass transfer and liquid mixing in an airlift reactor with a net draft tube

Mass transfer and liquid mixing in an airlift reactor with a net draft tube were experimentally investigated. Four different column diameters were considered. The mass transfer was measured using the volumetric gas-liquid mass transfer coefficient which was determined by the dynamic method. The mass transfer coefficients in the airlift reactors with different column diameters were not always higher than those in the bubble columns. The liquid mixing was measured using mixing time which was determined by a pulse technique. Under the same superficial gas velocity, the mixing times of the airlift reactors with a net draft tube were always less than those of the bubble columns.List of Symbols C mol·dm^–3 bulk concentration of dissolved oxygen - C ₀ mol·dm^–3 initial concentration of dissolved oxygen - C _e mol·dm^–3 saturated concentration of dissolved oxygen - ¯C dimensionless dissolved oxygen concentration - D _c cm diameter of column - D _N cm diameter of the nozzle hole - D _T cm diameter of the net draft tube - H _L cm static liquid height - H _T cm height of the net draft tube - k _L a hr^–1 volumetric mass transfer coefficient - L _T cm length of the net draft tube - t _M sec mixing time of the liquid phase - t ₀ sec mixing time of the liquid phase in a bubble column - V _L dm³ volume of the liquid phase - U _g cm/s superficial air velocity     

Phenol degradation in a three-phase biofilm fluidized sand bed reactor

A previous three phase fluidized sand bed reactor design was improved by adding a draft tube to improve fluidization and submerged effluent tubes for sand separation. The changes had little influence on the oxygen transfer coefficients(K _L a), but greatly reduced the aeration rate required for sand suspension. The resulting 12.5 dm³ reactor was operated with 1 h liquid residence time, 10.2dm³/min aeration rate, and 1.7–2.3 kg sand (0.25–0.35 mm diameter) for the degradation of phenol as sole carbon source. The K _La of 0.015 s^–1 gave more than adequate oxygen transfer to support rates of 180g phenol/h · m³ and 216 g oxygen/h · m³. The biomass-sand ratios of 20–35 mg volatiles/g gave estimated biomass concentrations of 3–6 g volatiles/dm³. Offline kinetic measurements showed weak inhibition kinetics with constants ofK _s=0.2 mg phenol/dm³, K _o2=0.5 mg oxygen/dm³ and KinI= 122.5 mg phenol/dm³. Very small biofilm diffusion effects were observed. Dynamic experiments demonstrated rapid response of dissolved oxygen to phenol changes below the inhibition level. Experimentally simulated continuous stagewise operation required three stages, each with 1 h residence time, for complete degradation of 300 mg phenol/dm³ · h.     

Glutamic acid production in an airlift reactor with net draft tube

Cultivation of Brevibacterium divaricatum for glutamic acid production in an airlift reactor with net draft tube was developed. Cell concentration gave an index for adding penicillin G. On-line estimation of total sugar concentration yielded an identified model which was used for determination of the substrate addition. Fermentation for glutamic acid production requires high oxygen concentration in the broth. The proposed reactor has the capability to provide sufficient oxygen for the fermentation. Since the reactor is suitable for fed-batch culture, the cultivation of B. divaricatum for glutamic acid production in the proposed reactor is successfully carried out.List of Symbols a system parameter - b system parameter - C _c,in mole fraction carbon dioxide in the gas inlet - C _c,out mole fraction carbon dioxide in the gas outlet - C _L mole/dm³ oxygen concentration in liquid phase - C _L ^* mole/dm³ saturated oxygen concentration in liquid phase - C _0,in mole fraction of oxygen in the gas inlet - C _0,out mole fraction of oxygen in the gas outlet - CPR mole/h/dm³ carbon dioxide production rate based on total broth - E(t) error signal - F _in mole/h inlet gas flow rate - k ₁ constant defined by Eq. (4) - k ₂ constant defined by Eq. (5) - k _L a 1/h volumetric mass transfer coefficient of gas-liquid phase - OUR mole/h/dm³ oxygen uptake rate based on total broth - P atm pressure in the reactor - t h time - TS _c g total sugar consumption - TS _s g/dm³ set point of total sugar concentration - TS _* g/dm³ reference value of total sugar concentration - TS(t) g/dm³ total sugar concentration in the broth at timet - u(t) cm³/min feed rate at timet - V dm³ total broth volume - VVM (dm³/min)/dm³ flow rate per unit liquid volume - a negative constant defined by Eq. (7)     

Strain selection,medium development and scale-up of toyocamycin production by streptomyces chrestomyceticus

The batch productivity (Q _TM) of the production of the nucleoside antibiotic toyocamycin (TM) by Streptomyces chrestomyceticus was increased ten-fold by selection of a UV generated mutant, optimization of pH, increasing incubation temperature from 28 °C to 36 °C, and addition of soy oil. Initial high oxygen transfer rates stimulated Q _TM maxima two-fold. Antibiotic production by the mutant strain, U190, however, appeared more shear sensitive than the parent culture FCRF 341 with maximum antibiotic titer being inversely related to impellor tip velocity, T _v . For this reason, scale-up could not be done at constant P/V or constant volumetric oxygen transfer. Instead, programming of impeller speed was evaluated in order to maintain optimal impeller tip velocity during scale-up. It was found that a low constant T _v maintained in scale-up in geometrically similar vessels was most beneficial for duplication of optimal antibiotic productivity, Q _TM. Pilot fermentations (120 dm³ scale) were used to determine coefficients of Q _TM variation from oxygen uptake rate (OUR) and total CO₂ evolution data for monitoring of Q _TM variation during scale-up to the 12,000 dm³ scale. This technique allowed for on-line prediction of antibiotic titer and Q _TM from fermentor exhaust gas data.List of Symbols A scale constant - B shape constant - C location of maximum constant - D m impeller diameter (m) - H m liquid height (m) - OTR MmolO₂·(dm³)^–1min^–1 oxygen transfer rate - OUR MmolO₂·(dm³)^–1min^–1 oxygen uptake rate - PCV cm³ packed cell volume - P/V watts/dm³ volumetric power consumption - Q 1 · min^–1 corrected to standard conditions of temperature, pressure aeration rate - Q _TM g/(cm³ · h) or kg/(m³ · h) antibiotic productivity - T m tank diameter - T _mix s mixing time - T _v cm · s^–1 impeller tip velocity - TM g/cm³ Toyocamycin concentration - TNP Tricyclic nucleoside phosphate     

Production of glutamine by micro-gel bead-immobilized Corynebacterium glutamicum 9703-T cells in a stirred tank reactor

The effectiveness of using micro-gel bead-immobilized cells for aerobic processes was investigated. Glutamine production by Corynebacterium glutamicum, 9703-T, cells was used as an example. The cells were immobilized in Sr-alginate micro-gel beads 500 m in diameter and used for fermentation processes in a stirred tank reactor with a modified impeller at 400 min^–1. Continuous production of glutamine was carried out for more than 220 h in this reactor and no gel breakage was observed. As a result of the high oxygen transfer capacity of this system, the glutamine yield from glucose was more than three times higher, while the organic acid accumulation was more than 24 times lower than those obtained with 3.0 mm-gel bead-immobilized cells in an airlift fermentor under similar experimental conditions. During the continuous fermentations there was evolution and proliferation of non-glutamine producing strains which led to a gradual decrease in the productivity of the systems. Although a modified production medium which suppresses cell growth during the production phase was effective in maintaining the productivity, the stability of the whole system was shortened due to high cell deactivation rate in such a medium.List of Symbols C kg/m³ glutamine concentration - C _A mol/m ³ local oxygen concentration inside the gel beads - C _AS mol/m ³ oxygen concentration at the surface of the gel beads - De m²/h effective diffusion coefficient of oxygen in the gel bead - DO mol/m³ dissolved oxygen concentration - F dm³/h medium flow rate - K h^–1 glutamine decomposition rate constant - Km mol/m³ Michaelis Menten constant - QO _2max mol/(kg · h) maximum specific respiration rate - R m radius of the gel beads - r m radial distance - t h time - V _C dm ³ volume of the gel beads - V _L dm ³ liquid volume in the reactor - Vm mol/(m³ · h) maximum respiration rate - X kg/m³ cell concentration - x r/R - y C _A /C_AS - h^–1 cell deactivation rate constant - Thiele modulus defined by R(Vm/De Km) ^1/2 - C _AS /Km - _C kg/(m³-gel · h) specific glutamine formation rate - _c dm³-gel/dm³ V _C /V _L      

Investigations of cephalosporin C production in an airlift tower loop reactor

Summary Cephalosporin C was produced by Cephalosporium acremonium in a 60 l airlift loop reactor on complex medium (with 30 kg/m³ peanut flour) in fed-batch operation. A final product concentration of 5 kg/m³ and a maximum productivity of 45 g/m³ h were attained. On-line analysis was used to determine ammonia, methionine, phosphate, reducing sugar and cephalosporin C by an autoanalyser, glucose by a flow injection analyser and cephalosporin C, penicillin N, deacetoxycephalosporin C, deacetylce-phalosporin C and methionine by HPLC. The volumetric productivity of the stirred tank reactor was higher than that of the airlift reactor because of differences in cell concentration. Specific productivities in relative to cell mass were similar in the two reactors. The substrate yield coefficient in the airlift reactor was twice that in the stirred tank reactor.Nomenclature E _o2 efficiency of oxygen transfer with regard to the specific power input - K _La volumetric mass transfer coefficient - OTR oxygen transfer rate - P power input - PR volumetric productivity of CPC - q _a volumetric aeration rate/broth volume (vvm) - SPR specific productivity with regard to RNA - V _L broth volume in reactor - z relative height of the aerated reactor     

A simple dynamic method for on-line and off-line determination of kLa during cultivation of animal cells

Summary A new, fast method is described to determine k_La either off-line, or on-line during animal-cell cultivation. Since it does not need the equilibrium concentration of oxygen in the liquid phase (C*), it is not required to await a new steady state. Furthermore, the results do not depend on the calibration value of the dissolved-oxygen probe. The method yielded accurate values for k_La, both for an oxygen-consuming and a non-consuming system.Nomenclature C _L Dissolved-oxygen concentration [mol·m^-3] - C ^* C _L in equilibrium with the oxygen concentration in the gas phase [mol·m^-3] - C _L, Equilibrium oxygen concentration at stationary conditions [mol·m^-3] - k_La Volumetric oxygen transfer coefficient [s^-1] - r Specific oxygen consumption of biomass [mol·cell^-1·s^-1] - X Cell concentration [cells·m^-3] - t Time [s] - Noise of dissolved-oxygen probe [mol·m^-3] - Absolute error of k_La-measurement [s^-1]     

Organic reduction of tapioca wastewaters using modified RBC

A modified Rotating Biological Contactor (RBC) was used for the treatability studies of synthetic tapioca wastewaters. The RBC used was a four stage laboratory model and the discs were modified by attaching porous nechlon sheets to enhance biofilm area. Synthetic tapioca wastewaters were prepared with influent concentrations from 927 to 3600 mg/l of COD. Three hydraulic loads were used in the range of 0.03 to 0.09 m³·m^–2·d^–1 and the organic loads used were in the range of 28 to 306 g COD· m^–2·d^–1. The percentage COD removal were in the range from 97.4 to 68. RBC was operated at a rotating speed of 18 rpm which was found to be the optimal rotating speed. Biokinetic coefficients based on Kornegay and Hudson models were obtained using linear analysis. Also, a mathematical model was proposed using regression analysis.List of Symbols A m² total surface area of discs - d m active depth of microbial film onany rotating disc - K _s mg ·l^–1 saturation constant - P mg·m^–2·^–1 area capacity - Q l·d^–1 hydraulic flow rate - q m³·m^–2·d^–1 hydraulic loading rate - S ₀ mg·l^–1 influent substrate concentration - S _e mg·l^–1 effluent substrate concentration - w rpm rotational speed - V m³ volume of the reactor - X _f mg·l^–1 active biomass per unit volume ofattached growth - X _s mg·l^–1 active biomass per unit volume ofsuspended growth - X mg·l^–1 active biomass per unit volume - Y _s yield coefficient for attachedgrowth - Y _A yield coefficient for suspendedgrowth - Y yield coefficient, mass of biomass/mass of substrate removed Greek Symbols hr mean hydraulic detention time - (_max)_A d^–1 maximum specific growth rate forattached growth - (_max)_s d^–1 maximum specific growth rate forsuspended growth - _max d^–1 maximum specific growth rate - d^–1 specific growth rate - _v mg·l^–1·hr^–1 maximum volumetric substrateutilization rate coefficient     

Malate degradation by Schizosaccharomyces yeasts included in alginate beads

Schizosaccharomyces yeasts can be used for deacidification of grape musts. To this aim, we studied malic acid degradation by yeasts included in double layer alginate beads in a bubble column reactor. Use of immobilized micro-organisms allowed a continuous process with high dilution rates giving a deacidification capacity of 0.032 g of malate/hour/dm³/g of beads. The pneumatic agitation was very convenient in this case.List of Symbols D h^–1 Dilution rate for continuous culture - h Residence time for continuous culture - dM/dt kg/(m³ · h) Rate of degradation of malic acid - dS/dt kg/(m³ · h) Rate of consumption of glucose - _max h^–1 Maximal specific rate of growth     

Membrane enzyme reactor with simultaneous separation using electrophoresis

A membrane enzyme reactor with simultaneous separation was investigated. Enzymes, urease and aspartase, were immobilized by a porous polytetrafluoroethylene membrane. Electrical field was applied in the medium while the reaction was carried out. Products with electrical charge could be separated through the membrane from the reaction medium as they were formed. Reaction behavior was analyzed by a simple model considering both pore-migration and reaction in the skelton of the membrane. According to the analysis the inherent reaction rate of the immobilized enzymes decreases significantly. This is probably caused by the structural variation of enzymes. For the case of urease, the change of pH inside the membrane may also cause the decrease of the reaction rate. The model analysis showed that the enzyme content in the membrane and the residence time of the substrate in the membrane governed overall extent of reaction.List of Symbols e g (dm³)^–1 enzyme concentration in the membrane - L cm membrane thickness - K _m mM Michaelis constant - Rate mmol · min^–1 · g^–1 rate of product formation per unit weight of enzyme - S mM substrate concentration - S _in mM inlet substrate concentration - S _out mM outlet substrate concentration - u cm · min^–1 migration rate - V V voltage between the electrodes - V _m mmol · min^–1 · g^–1 maximum reaction rate - X conversion - z cm distance from the surface inside the membrane - void fraction of the porous membrane - tortuosity of the membrane - min space time     

Enhancement of product selectivity via enzyme immobilization in sequential degradation reactions of polymeric substrates

The balance equations pertaining to the modelling of a slap-shaped bead containing immobilized enzyme uniformly distributed which catalyzes the sequential reactions of degradation of a polymeric substrate were written and analytically solved in dimensionless form. The effect of the Thiele modulus on the selectivity of consumption of each multimeric product was studied for a simple case. Whereas plain diffusional regime leads to lower selectivities than plain kinetic regime, improvements in selectivity of species A _i relative to species A_i+1 may be obtained at the expense of higher Thiele moduli within a limited range when the diffusivity of A _i is larger than that of A _i +1, or when the pseudo first order kinetic constant describing the rate of consumption of A _i is lower than that of A_i+1.List of Symbols A _i polymeric substrate containing i monomeric subunits - C _i mol·m^–3 normalized counterpart of C _i - C _i mol·m^–3 concentration of substrate A _i - C _i,0 mol·m^–3 initial concentration of substrate A _i - C _i,0 normalized counterpart of C _i,0 - D _ap,i m²·s^–1 apparent diffusivity of substrate A _i - k _i s^–1 pseudo-first order rate constant - K _m,i mol·m^–3 Michaelis-Menten constant associated with substrate A _i - L m half-thickness of the catalyst slab - N number of monomeric subunits of the largest substrate molecule - Th Thiele modulus - V _i mol·m^–3·s^–1 rate of rection of substrate A _i - V_max,i mol·m^–3·s^–1 maximum rate of reaction under saturating conditions of substrate A _i - x m longitudinal coordinate - S _i,i+1 selectivity of enzyme with respect to substrates with consecutive numbers of monomeric subunits Greek Symbols _i ratio of maximum rates of reaction - _i ratio of apparent diffusivities     

Ca2+ transport by opercular epithelium of the fresh water adapted euryhaline teleost,Fundulus heteroclitus

We examined transepithelial transport of Ca²⁺ across the isolated opercular epithelium of the euryhaline killifish adapted to fresh water. The opercular epithelium, mounted in vitro with saline on the serosal side and fresh water (0.1 mmol·l^–1 Ca²⁺) bathing the mucosal side, actively transported Ca²⁺ in the uptake direction; net flux averaged 20–30 nmol·cm^–2·h^–1. The rate of Ca²⁺ uptake varied linearly with the density of mitochondria-rich cells in the preparations. Ca²⁺ uptake was saturable, apparent K _1/2 of 0.348 mmol·l^–1, indicative of a multistep transcellular pathway. Ca²⁺ uptake was inhibited partially by apically added 0.1 mmol·l^–1 La³⁺ and 1.0 mmol·l^–1 Mg²⁺. Addition of dibutyryl-cyclic adenosine monophosphate (0.5 mmol·l^–1)+0.1 mmol·l^–1 3-isobutyl-l-methylxanthine inhibited Ca²⁺ uptake by 54%, but epinephrine, clonidine and isoproterenol were without effect. Agents that increase intracellular Ca²⁺, thapsigargin (1.0 mol·l^–1, serosal side), ionomycin (1.0 mol·l^–1, serosal side) and the calmodulin blocker trifluoperazine (50 mol·l^–1, mucosal side) all partially inhibited Ca²⁺ uptake. In contrast, apically added ionomycin increased mucosal to serosal unidirectional Ca²⁺ flux, indicating Ca²⁺ entry across the apical membrane is rate limiting in the transport. Verapamil (10–100 mol·l^–1, mucosal side), a Ca²⁺ channel blocker, had no effect. Results are consistent with a model of Ca²⁺ uptake by mitochondria rich cells that involves passive Ca²⁺ entry across the apical membrane via verapamil-insensitive Ca²⁺ channels, intracellular complexing of Ca²⁺ by calmodulin and basolateral exit via an active transport process. Increases in intracellular Ca²⁺ invoke a downregulation of transcellular Ca²⁺ transport, implicating Ca²⁺ as a homeostatic mediator of its own transport.Abbreviations DASPEI 2-(4-dimethylaminostyryl)-N-ethylpyridinium iodide - db-cAMP dibutyryl-cyclic adenosine monophosphate - FW fresh water - G _t transepithelial conductance - I _sc short-circuit current - IBMX 3-isobutyl-1-methylxanthine - SW sea water - TFP trifluoperazine - V _t transepithelial potential     

Viscous media in tower bioreactors: Hydrodynamic characteristics and mass transfer properties

Studies in tower reactors with viscous liquids on flow regime, effective shear rate, liquid mixing, gas holdup and gas/ liquid mass transfer (k _La) are reviewed. Additional new data are reported for solutions of glycerol, CMC, PAA, and xanthan in bubble columns with diameters of 0.06, 0.14 and 0.30 m diameter. The wide variation of the flow behaviour index (1 to 0.18) allows to evaluate the effective shear rate due to the gas flow. New dimensionless correlations are developed based on the own and literature data, applied to predict k _La in fermentation broths, and compared to other reactor types.List of Symbols a(a) m^–1 specific interfacial area referred to reactor (liquid) volume - Bo Bond number (g D _c ² _L/) - c _L(c _L ^* ) kmol m^–3 (equilibrium) liquid phase oxygen concentration - C coefficient characterising the velocity profile in liquid slugs - C _s m^–1 coefficient in Eq. (2) - d _B(d_vs) m bubble diameter (Sauter mean of d _B) - d ₀ m diameter of the openings in the gas distributor plate - D _c m column diameter - D _L m²s^–1 diffusivity - E _L(E_W) m² s^–1 dispersion coefficient (in water) - E ² square relative error - Fr Froude number (u _G/(g D_c)^0.5) - g m s^–2 gravity acceleration - Ga Gallilei number (g D _c ³ _L ² / _eff ² ) - h m height above the gas distributor the gas holdup is characteristic for - k Pasⁿ fluid consistency index (Eq. 1) - k _L m s^–1 liquid side mass transfer coefficient - k _La(k_La) s^–1 volumetric mass transfer coefficient referred to reactor (liquid) volume - L m dispersion height - n flow behaviour index (Eq. 1) - P W power input - Re liquid slug Reynolds number ( _L(u _G +u _L) D _c/_eff) - Sc Schmidt number ( _eff/( _L D _L )) - Sh Sherwood number (k _La D _c ² /D_L) - t s time - u _B(u_sw) m s^–1 bubble (swarm) rise velocity - u _G(u_L) m s^–1 superficial gas (liquid) velocity - V(V_L) m³ reactor (liquid) volume Greec Symbols W m^–2 K^–1 heat transfer coefficient - y(y _eff) s^–1 (effective) shear rate - _G relative gas holdup - s relaxation time of viscoelastic liquid - _L(_eff) Pa s (effective) liquid viscosity (Eq. 1) - _L kg m^–3 liquid density - N/m surface tension     

Conversion of cellulose into fungal cell mass

Summary Chaetomium cellulolyticum (ATCC 32319) was cultivated on glucose, Avicel and/or Sigmacell in a 20-1 stirred tank batch reactor. The substrate (cellulose) concentration, the cell mass concentration (through protein and/or nitrogen content), reducing sugar concentration, the enzyme activity, the alkali consumption rate, the dissolved O₂ and CO₂ concentrations in the outlet gas were measured. The specific growth rate, the substrate yield coefficient, cell productivity, the oxygen consumption rate, the CO₂ production rate and the volumetric mass transfer coefficient were determined. At the beginning of the growth phase the oxygen utilization rate exhibits a sharp maximum. This maximum could be used to start process control. Because of the long lag phase periodic batch operation is recommended.Symbols CP cell protein concentration (g l^–1) - FPA FP enzyme activity (IU l^–1) - GP dissolved protein concentration (g l^–1) - IU international unit of enzyme activity - k_La volumetric mass tranfer coefficient (h^–1) - LG alkali (1 n NaOH) consumption (ml) - LGX specific alkali consumption rate per cell mass (ml g^–1 h^–1) - P cell mass productivity (g l^–1 h^–1) - specific oxygen consumption rate per cell mass (g g^–1 h^–1) - Q aeration rate (volumetric gas flow rate per volume of medium, vvm) (min^–1) - N impeller speed (revolution per minute, rpm) (min^–1) - S substrate concentration (g l^–1) - S⁰ S at t_F=0 (g l^–1) - S₀ S in feed (g l^–1) - SR acid consumption (ml) - TDW total dry weight (g l^–1) - T temperature (° C) - t_F cultivation time (h) - U substrate conversion - X cell mass concentration (g l^–1) - Y_X/S vield coefficient - specific growth rate (h^–1) - _m maximum specific growth rate (h^–1)     

Process engineering aspects of the bioleaching of copper ores

The bioleaching of minerals is a complex process that is affected by a number of biological, mineralogical, electrochemical and engineering factors. This work presents and discusses the most significant process engineering aspects involved in the bacterial leaching of copper ores, i.e. bacterial population, type of mineral and particle size, nutrients and inhibitors, oxygen and carbon dioxide, temperature and pH, leaching kinetics and operation mode.It is concluded that more work is needed in this area in order to gain a deeper insight in the many factors that govern this process. This would allow to significantly improve its overall productivity.List of Symbols C _L kg/m³ dissolved oxygen concentration - C ^* kg/m³ equilibrium oxygen concentration - d, e, f, g % percentage of C, H, O and N in the cell - D m impeller diameter - K consistency index - K _S, K₁, K_c constants - k _La h^–1 volumetric oxygen transfer coefficient - M _b mol/kg biomass apparent molecular weight - N s^–1 rotation frequency - n behavior index - P kg/m³ ungassed agitation power, product concentration - P _g kW/m³ gassed agitation power - p % pulp density - Q m³/h air flow rate - S kg/m³ limiting substrate concentration - W kg/(m³ · h) mass transfer rate per unit volume - X cells/cm³ biomass concentration - Y _o g cells/g Fe oxygen cell yield - Y _x g cells/g Fe substrate cell yield - h^–1 specific growth rate - _m h^–1 maximum specific growth rate     

Studies on the variables and kinetics of SCP production from nopal fruit juice

Summary Submerged batch cultivation under controlled environmental conditions of pH 3.8, temperature 30°C, and K_La200 h^–1 (above 180 mMO₂ l ^–1 h^–1 oxygen supply rate) produced a maximum (12.0 g·l ^–1) SCP (Candida utilis) yield on the deseeded nopal fruit juice medium containing C/N ratio of 7.0 (initial sugar concentration 25 g·l ^–1) with a yield coefficient of 0.52 g cells/g sugar. In continuous cultivation, 19.9 g·l ^–1 cell mass could be obtained at a dilution rate (D) of 0.36 h^–1 under identical environmental conditions, showing a productivity of 7.2 g·l ^–1·h^–1. This corresponded to a gain of 9.0 in productivity in continuous culture over batch culture. Starting with steady state values of state variables, cell mass (C_X–19.9 g·l ^–1), limiting nutrient concentration (C_ln–2.5 g·l ^–1) and sugar concentration (C_S–1.5 g·l ^–1) at control variable conditions of pH 3.8, 30°C, and K_La 200 h^–1 keeping D=0.36 h^–1 as reference, transient response studies by step changes of these control variables also showed that this pH, temperature and K_La conditions are most suitable for SCP cultivation on nopal fruit juice. Kinetic equations obtained from experimental data were analysed and kinetic parameters determined graphically. Results of SCP production from nopal fruit juice are described.Nomenclature C_ln concentration of ammonium sulfate (g·l ^–1) - C_S concentration of total sugar (g·l ^–1) - C_X cell concentration (g·l ^–1) - D dilution rate (h^–1) - K_ln Monod's constant (g·l ^–1) - m maintenance coefficient (g ammonium sulfate cell^–1 h^–1) - m_(S) maintenance coefficient (g sugar g cell^–1 h^–1) - t time, h - Y yield coefficient (g cells/g ammonium sulfate) - Y_m maximum of Y - Y_S yield coefficient based on sugar consumed (g cells · g sugar^–1) - Y_S(m) maximum value of Y_S - ^µm maximum specific growth rate constant (h^–1)     

Optimization of eicosapentaenoic acid production byPhaeodactylum tricornutumin the flat panel airlift (FPA) reactor

Biomass and eicosapentaenoic acid (EPA) productivities were investigated in a flat panel airlift loop reactor ideally mixed by static mixers. Growth with ammonium, urea and nitrate as nitrogen source were performed at different aeration rates. Cultures grew on ammonium but the decay of pH strongly inhibited biomass increase. On urea biomass productivity reached 2.35 g L^–1d^–1at an aeration rate of 0.66 vvm (24 h light per day, 1000 mol photon m^–2s^–1). Aeration rates between 0.33 vvm and 0.66 vvm and maximal productivities on urea were linearly dependent. Productivity on nitrate never exceeded 1.37 g L^–1d^–1. In the range of maximum productivity photosynthesis efficiency of 10.6% was reached at low irradiance (250 mol photon m^–2s^–1). Photosynthesis efficiency decreased to 4.8% at 1000 mol photon m^–2s^–1. At these high irradiances the flat panel airlift reactor showed a 35% higher volume productivity than the bubble column. At continuous culture conditions the influence of CO₂concentration in the supply air was tested. Highest productivities were reached at 1.25% (v/v) CO₂where the continuous culture yielded 1.04 g L^–1d^–1(16 h light per day, 1000 mol photon m^–2s^–1). The average EPA content amounted to 5.0% of cell dry weight, that resulted in EPA productivities of 52 mg L^–1d^–1(continuous culture, 16 h light per day) or 118 mg L^–1d^–1(batch culture, 24 h light per day).     

Oxygen transfer on β- D-galactosidase production by Kluyveromyces marxianus using sugar cane molasses as carbon source

The optimal initial volumetric oxygen transfer coefficient (K_La) was 60 h^–1 for the production of -d-galactosidase from Kluyveromyces marxianus CDB 002, using sugar cane molasses as carbon source. At this K_La applying an agitation/aeration relationship of 700 rpm/0.66 vvm resulted in 812 U l^–1 h^–1 for -d-galactosidase production. This was about 50% better than a relationship of 500 rpm/2 vvm at the same K_La.     

Photosynthetic production of hydrogen peroxide by Ulva rigida C. Ag. (Chlorophyta)

Production of hydrogen peroxide has been found in Ulva rigida (Chlorophyta). The formation of H₂O₂ was light dependent with a production of 1.2 mol·g FW^–1·h^–1 in sea water (pH 8.2) at an irradiance of 700 mol photons m^–2·s^–1. The excretion was also pH dependent: in pH 6.5 the production was not detectable (< 5 nmol·g FW^–1·h^–1) but at pH 9.0 the production was 5.0 mol·g FW^–1·h^–1. The production of H₂O₂ was totally inhibited by 3-(3,4-dichlorophenyl)-1,1 dimethylurea (DCMU). The ability of U. rigida growing in tanks (7501) under a natural light regime to excrete H₂O₂ was checked and found to be seven times higher at 08.00 hours than other times of the day. The H₂O₂ concentration in the cultivation tank (density: 2 g FW·l^–1) reached the highest value (3 M) at 11.00 hours. Photosynthesis was not influenced by H₂O₂ formation. The H₂O₂ is suggested to come from the Mehler reaction (pseudocyclic photophosphorylation). With an oxygen evolution of 120 mmol·g FW^–1·h^–1 at pH 8.2 and 90 mmol·g FW^–1·h^–1 at pH 9.0, 0.5% and 2.7% of the electrons were used for extracellular H₂O₂ production. The H₂O₂ production is sufficiently high to be of physiological and ecological significance, and is suggested to be a part of the defence against epi and endophytes.Abbreviations ACL artificial, continuous light - DCMU 3-(3,4-dichlorophenyl)-1,1-dimethylurea - GNL greenhouse - LDC Luminol-dependent chemiluminescence - SOD Superoxide dismutase This investigation was supported by SAREC (Swedish Agency for Research Cooperation with Developing Countries), Hierta-Retzius Foundation, Marianne and Marcus Wallenberg Foundation, the Swedish Environmental Protection Board, and CICYT Spain.     

Performance characteristics of yeast growth in a modified airlift fermenter

Two types of airlift fermenters, conventional (UT-ALF) and modified (CDT-ALF) were investigated to evaluate their performance with respect to baker's yeast growth. The riser tube of conventional external loop airlift fermenter is replaced by a converging-diverging tube, which is named as modified airlift fermenter having downcomer to riser cross-sectional area ratio A _d /A _r =1.8.The results were compared for the two types of airlift fermenter. A modified growth kinetics model for baker's yeast with oxygen as limiting substrate, has been proposed. The values of K _s and K _d of the growth model were determined from experimental data. The proposed model represented better for CDT-ALF system compared to UT-ALF. Compared to UT-ALF, CDT-ALF always showed higher cell mass concentration and low residual sugar concentration irrespective of the operating conditions. At optimum operating condition (initial glucose concentration 30 g/l, air flow rate 0.5 vvm and fermentation time 8 hrs.) 16.7% higher cell mass was observed in CDT-ALF compared to that in UT-ALF and yield (Y _x/s ) was found to be 0.51 which was theoretically very near to maximum achievable value.Symbols ALF Airlift fermenter - UT Uniform tube - CDT Converging-diverging tube - A _r Cross sectional area of riser - A _d Cross sectional area of downcomer - C _s Glucose cone, at any time, g/l - C _l Dissolved oxygen conc, at any time, g/l - _max Max. sp. growth rate, hr^–1 - Sp. growth rate, hr^–1 - X ₀ Initial cell mass cone. (dry wt.), g/l - X Cell mass conc. at any time t, g/l - C _s0 Initial glucose conc., g/l - C _s Glucose conc. at any time t, g/l - C _l Equilibrium conc. of oxygen, 0.0076 g/l - y _x/s Yield coefficient (dimensionless) - y _x/s gm cell mass produced/gm glucose consumed - Y _O2 gm cell produced/gm oxygen consumed - k _d maintenance coefficient, hr^–1 - K _L a volumetric mass transfer coefficient, hr^–1 - k _s saturation constant for the substrate, g/l - K _O2 saturation constant for the substrate of dissolved oxygen, g/l. This work was supported by a research grant from the Department of Biotechnology Govt. of India.