Enhanced cellulase production from Trichoderma reesei QM 9414 on physically treated wheat straw

Summary Trichoderma reesei QM 9414 was grown on wheat straw as the sole carbon source. The straw was pretreated by physical and chemical methods. The particle size of straw was less than 0.177 mm. Growth of T. reesei QM 9414 was maximal with alkali-pretreated straw whereas cellulase production was optimal when physically pretreated straw was used as substrate. Cellulase yields expressed as IU enzyme activity/g cellulose present in the cultures were considerably higher when alkali pretreatment of wheat straw was omitted. Cellulase yields of 666 IU/g cellulose for filter paper activity (FPA) are the highest described for cultures of T. reesei QM 9414 carried out in analogous conditions. Crystallinity index of the cellulose contained in wheat straw increased slightly after alkali pretreatment. This increase did not decrease cellulose accessibility to the fungus. Delignification of wheat straw was not necessary to achieve the best cellulase production.     

A Shortcut to the Optimization of Cellulase Production Using the Mutant Trichoderma reesei YC-108

Trichoderma reesei YC-108, a strain isolated by a kind of newly invented plate was found to over produce cellulase and it was then used as a cellulase producer. To get the maximum amount of cellulase, the combination of the medium ingredients, which has a profound influence on metabolic pathway was optimized using response surface methodology. The optimum composition was found to be 24.63 g/L wheat bran, 30.78 g/L avicel, and 19.16 g/L soya-bean cake powder. By using the optimized medium, the filter paper activity (FPA) increased nearly five times to 15.82 IU/mL in a 30 L stirred fermenter, carboxymethyl cellulase activity (CMCase) was increased from 83.02 to 628.05 IU/mL and the CMCase/FPA ratio was nearly doubled compared with the parent strain at initial medium.     

High efficient expression of cellobiase gene from Aspergillus niger in the cells of Trichoderma reesei

The cellobiase gene from Aspergillus niger was cloned and connected with the strong promoter Pcbh1 from Trichoderma reesei to construct a recombinant plasmid pHB9 with the hygromycin B resistance marker. The plasmid was transformed into conidia of T. reesei using the modified PEG-CaCl₂ method. Main factors effecting the transformation were discussed and about 99-113 transformants/μg DNA could be obtained under optimal conditions. It was found that the molecular mass of the recombinant cellobiase was about 120 kDa by SDS-PAGE analysis. The activity of cellobiase could reach 5.3 IU/ml after 48 h fermentation, which was as high as 106 times compared with that of the host strain. Meanwhile, the filter paper activity of recombinant T. reesei was 1.44-fold of the host strain. Saccharification of corncob residue with the crude enzyme showed that the hydrolysis yield (84.2%) of recombinant T. reesei was 21% higher than that (69.5%) of the host strain.     

Further support for fed-batch production of gellulases

Summary New data for the fed-batch production of cellulases usingTrichoderma reesei Rut. C-30 give additional motivation for this mode of culture as a result of simultaneously high enzyme titres (31 IU FPA/mL), productivities (160 IU FPA L^–1 h^–1) and yields (477 IU FPA/g cellulose). These results also indicate a strong potential for even further improvements through the optimization of feeding policies.     

Production and characterization of a highly active cellobiase from Aspergillus niger grown in solid state fermentation

Summary Aspergillus niger produced extracellular cellobiase when grown on different lignocellulosic substrates in solid state fermentation. The enzyme activity and yield were variable according to the carbon source. In Vogel’s medium, the cellobiase productivity was significantly higher on wheat bran, followed by Leptochloa fusca (kallar grass) straw augmented with corn steep liquor. Maximum yield of cellobiase/g wheat bran was significantly higher than the values reported on other potent fungi, bacteria and recombinants, harboring heterologous gene for cellobiase. This enzyme in the presence and absence of Trichoderma reesei and celluloclast, saccharified the biomass and the percentage saccharification as well as glucose yield from lignocellulosic biomass was doubled in its presence. The partially purified enzyme was thermotolerant as evidenced by melting temperature, activation energy demand for active catalysis, enthalpy and entropy of activation for reversible or irreversible thermal inactivation.     

Addendum to Issue 1 - ENZITEC 2012Simultaneous biosynthesis of biomass-degrading enzymes using co-cultivation of Aspergillus niger and Trichoderma reesei

Abstract

The biotransformation of lignocellulosic materials into biofuels and chemicals requires the simultaneous action of multiple enzymes. Since the cost of producing an efficient enzyme system maybe high, mixed cultures of microorganisms maybe an alternative to increase enzymatic production and consequently reduce costs. This study investigated the effects of different inoculum ratios and inoculation delays on the biosynthesis of cellulases and xylanases during co-cultivation of Aspergillus niger and Trichoderma reesei under solid-state fermentation (SSF). While the monoculture of T. reesei was more efficient for CMCase production than the co-cultivation of A. niger and T. reesei, a significant increase in β-glucosidase and xylanase production was achieved by co-cultivation of both species. The maximum CMCase activity of 153.91 IU/g was obtained with T. reesei after 48 h of cultivation, while the highest β-glucosidase activity of 119.71 IU/g (after 120 h) was obtained by co-cultivation of A. niger and T. reesei with a 3:1 inoculum ratio (A. niger: T. reesei). The greatest xylanase activity observed was 589.39 IU/g after 72 h of mixed culturing of A. niger and T. Reesei with a 1:1 inoculum ratio. This is the first study where the effects of inoculum ratio and inoculation delay in mixed culture of T. reesei and A. niger under SSF have been systematically assessed, and it indicates co-cultivation as a feasible alternative to increase enzymatic production.     

Solid-State Fermentation with Trichoderma reesei for Cellulase Production

Cellulase yields of 250 to 430 IU/g of cellulose were recorded in a new approach to solid-state fermentation of wheat straw with Trichoderma reesei QMY-1. This is an increase of ca. 72% compared with the yields (160 to 250 IU/g of cellulose) in liquid-state fermentation reported in the literature. High cellulase activity (16 to 17 IU/ml) per unit volume of enzyme broth and high yields of cellulases were attributed to the growth of T. reesei on a hemicellulose fraction during its first phase and then on a cellulose fraction of wheat straw during its later phase for cellulase production, as well as to the close contact of hyphae with the substrate in solid-state fermentation. The cellulase system obtained by the solid-state fermentation of wheat straw contained cellulases (17.2 IU/ml), β-glucosidase (21.2 IU/ml), and xylanases (540 IU/ml). This cellulase system was capable of hydrolyzing 78 to 90% of delignified wheat straw (10% concentration) in 96 h, without the addition of complementary enzymes, β-glucosidase, and xylanases.     

Enhanced cellulolytic enzyme production by the synergism between Trichoderma reesei RUT-C30 and Aspergillus niger NL02 and by the addition of surfactants

Two improvement approaches comprising of a mixed culture of Trichoderma reesei and Aspergillus niger and the addition of surfactants were employed in this study in order to enhance cellulolytic enzyme production as well as to improve the composition. Different delay times of A. niger inoculation (0, 24, and 48 h) and inoculum ratios of T. reesei versus A. niger (1:1 and 5:1) derived six mixed culture forms, which were 0 h/1:1, 0 h/5:1, 24 h/1:1, 24 h/5:1, 48 h/1:1, and 48 h/5:1. It was found that the form 48 h/5:1 allowed the highest FPA, 3.30 ± 0.34 IU/mL, and a relatively high BGA, 1.01 ± 0.25 IU/mL, thereafter being selected for the subsequent improvement step addition of surfactants. Among the three surfactants, including Triton X-100, CHAPS and sodium taurocholate, the third one was found to be the best one giving rise to the highest FPA and BGA, 5.02 ± 0.40 and 1.48 ± 0.28 IU/mL, respectively. Differently sourced cellulases were compared in the enzymatic hydrolysis of steam-exploded corn stover (SECS). Moreover, the cellulase produced by the mixed culture form 48 h/5:1 using SECS as a substrate showed the highest yield at 80.93 ± 2.04%, indicating that the composition of this cellulase was improved by the mixed culture of T. reesei and A. niger. The results validate that these two improvement approaches are efficient and applicable in cellulase production.     

Mixed culture solid substrate fermentation for cellulolytic enzyme production

Summary Cellulolytic and hemicellulolytic enzymes were produced on extracted sweet sorghum silage by mixed culture solid substrate fermentation with Trichoderma reesei LM-1 (a Peruvian mutant) and Aspergillus niger ATCC 10864. Optimal cellulose and xylanase levels of 4 IU/g dry weight (DW) and 180 IU/g DW, respectively, were achieved in 120 h-fermentation when T. reesei, inoculated at 0 h, was followed by the inoculation of A. niger at 48 h.     

Production of extracellular enzymes by immobilizedTrichoderma reesei in shake flask cultures

Polyurethane foam and nylon-web carriers were compared for simultaneous production of endo-1, 4-β-glucanase and xylanase by immobilizedTrichoderma reesei on a medium based on lactose (27 g/l), cellulose (3 g/l) and sorbose (0.3 g/l). Nylon sheet with 1.2 cm² carrier surface/ml medium was superior to the others, and it was selected for further studies. The carbon source had a marked effect on enzyme production by the immobilized fungus. With pure cellulose (10 g/l) as substrate, the maximum endoglucanase activity was 690 nkat/ml and xylanase activity 4800 nkat/ml. Supplementation with 0.5 g/l of sorbose resulted in an increase in both endoglucanase and xylanase activities in all media studied. A more detailed study on the effect of sorbose on a lactose(7 g/l)-and cellulose(3 g/l)-based medium revealed a clear optimum sorbose concentration of 1.5 g/l, with a maximum endoglucanase activity of 660 nkat/ml, xylanase activity of 3670 nkat/ml, and filter-paper activity (overall cellulolytic activity) of 2.0 filter-paper units/ml. However, the addition of 1.5 g/l sorbose to the pure-cellulose(10 g/l)-based medium resulted in a slight decrease in the enzyme production.     

Effect of fermentation variables on cellulase production by Trichoderma Sp.

Summary Batch cultivation ofTrichodermma reesei QM9414 was carried out in Mandels medium containing(w/v) 1% beech wood cellulose and 0.05% yeast extract at 29°C. Use of 36 hours old inoculum(10% v/v),3.2 1/min aeration rate at 400 rpm(K_La 220/h) and pH cycling strategy produced 4 g/1 cell mass and 21.5 IU/1/h FPA cellulase.     

Enzymatic hydrolysis and simultaneous saccharification and fermentation of steam-pretreated spruce using crude Trichoderma reesei and Trichoderma atroviride enzymes

The aim of this study was to compare the performance of the enzymes produced by Trichoderma reesei Rut C30 and the good extracellular β-glucosidase-producing mutant Trichoderma atroviride TUB F-1663 to that of commercial preparations in the enzymatic hydrolysis and the simultaneous saccharification and fermentation (SSF) of steam-pretreated spruce (SPS).The concentrated TUB F-1663 enzyme was found to be the most efficient in the hydrolysis of washed SPS at 50 g/L water-insoluble solids (WIS) in terms of the glucose produced (18.5 g/L), even in comparison with commercial cellulases (14.1–16.7 g/L). The enzyme preparations were studied at low enzyme loadings (5 FPU/g WIS) in SSF to produce ethanol from SPS. The enzyme supernatant and whole fermentation broth of T. atroviride as well as the whole broth of T. reesei proved to be as efficient in SSF as the commercial cellulase mixtures (ethanol yields of 61–76% of the theoretical were achieved), while low ethanol yields (<40%) were obtained with the β-glucosidase-deficient T. reesei supernatant.Therefore, it seems, that instead of using commercial cellulases, the TUB F-1663 enzymes and the whole broth of Rut C30 may be produced on-site, using a process stream as carbon source, and employed directly in the biomass-to-bioethanol process.     

Evaluation of cellulases produced from four fungi cultured on furfural residues and microcrystalline cellulose

Four fungal strains—Trichoderma viride, Aspergillus niger, Trichoderma koningii, and Trichoderma reesei—were selected for cellulase production using furfural residues and microcrystalline cellulose (MCC) as the substrates. The filter paper activity (FPA) of the supernatant from each fungus was measured, and the performance of the enzymes from different fungal strains was compared. Moreover, the individual activities of the three components of the cellulase system, i.e., β-glucosidase, endoglucanase, and exoglucanase were evaluated. T. koningii showed the highest activity (27.81 FPU/ml) on furfural residues, while T. viride showed an activity of 21.61 FPU/ml on MCC. The FPA of the crude enzyme supernatant from T. koningii was 30% higher on furfural residues than on MCC. T. koningii and T. viride exhibited high stability and productivity and were chosen for cellulases production. The crystallinity index (CrI) of the furfural residues varied after digested by the fungi. The results indicated differences in the functioning of the cellulase system from each fungus. In the case of T. koningii, T. reesei and T. viride, furfural residues supported a better environment for cellulase production than MCC. Moreover, the CrI of the furfural residues decreased, indicating that this material was largely digested by the fungi. Thus, our results suggest that it may be possible to use the cellulases produced from these fungi for the simultaneous saccharification and fermentation of lignocellulosic materials in ethanol production.     

Statistical optimization of medium components for the production of xylanase byAspergillus niger KK2 in submerged cultivation

Medium composition was optimized for the production of xylanase byAspergillus niger KK2 using statistical experimental designs. Corn steep liquor (CSL) and industrial yeast extract (IYE) were the most important factors affecting xylanase activity. The medium that produced the optimum conditions for the production of xylanase contained 3% rice straw, 1% wheat bran, 6.3% CSL, 0.15% IYE, and 0.5% KH₂PO₄. After 4 days of cultivation under optimized conditions in a 2.5-L stirred tank reactor the activity and productivity of xylanase were 620 IU/mL and 6,458 IU/L.h, respectively. The highest xylanase activity obtained using the optimized medium was 80% greater than the activity obtained using basal medium. The xylanase activity predicted by a polynomial model was 670 IU/ml.     

Production of ethanol from cellulose,Solka Floc BW 200, in a fedbatch mixed culture of Trichoderma reesei,C 30, and Saccharomyces cerevisiae

Summary Solka floc BW 200 was converted to ethanol in a multistep conversion using Saccharomyces cerevisiae in combination with Trichoderma reesei, C 30. Up to 40 g/l ethanol was obtained with these mixed cultures and a maximum yield of 83% and productivity of 0.2 g/l·h was achieved. The limiting factor in the process was the activity of the cellulolytic enzymes produced by T. reesei, C 30. It is suggested that oxygen can be used in this type of a mixed culture as an external regulator for maintaining an optimal cellulolytic enzyme activity in the system, thus giving an overall optimal conversion of cellulose to ethanol.     

The use of canola meal as a substrate for xylanase production by Trichoderma reesei

Summary Tests made utilizing canola meal as a substrate for the production of xylanase indicate that Trichoderma reesei produced this enzyme in similar or better yields from canola meal than from Solka-floc, xylan or glucose. The maximum xylanase activity obtained from canola meal was 210 IU/ml in 9–12 days. The enzyme system produced using canola meal also contained a higher proportion of acetyl-xylan esterase, cellulase, and xylosidase activities. This system was more than or equally efficient as that produced using Solka-floc in hydrolysing canola meal, corn cobs, corn and wheat brans, straw, and larchwood xylan to fermentable sugars. Offprint requests to: Z. Duvnjak     

Hydrolysis of rice straw to fermentable sugars byTrichoderma enzymes

Summary ATrichoderma sp. (IMB-Tr) isolated from rice straw possessed cellulolytic and xylanolytic activity, comparable to those produced byTrichoderma reesei QM 9414 (a proven cellulolytic fungus). IMB-Tr produced 2.9 and 1.9 times, respectively, greater -glucosidase activity compared toT. reesei when grown on microcrystalline cellulose and rice straw. Percentage enzymic hydrolysis increased with increase in the sodium hydroxide concentration used in the pretreatment of rice straw and with the increase of enzyme concentration used in the hydrolysis. The extracellular enzyme fraction ofT. reesei possessed greater hydrolytic power than that of IMB-Tr. However, when a combined enzyme preparation from the two organisms was used, an appreciable degree of synergism was observed; an increase in reducing sugars up to 39% was seen. The reducing sugar produced by enzymic hydrolysis was mainly glucose, xylose and cellobiose. Fermentation of a 4.8% (w/v) sugar hydrolysate (produced by the enzymic hydrolysis of rice straw) bySaccharomyces cerevisiae produced 10.7 g/l of ethanol compared to 18.8 g/l produced by the fermentation of 4.8% (w/v) pure glucose.

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Resumen Se ha aíslado a partir de paja de arroz una cepa deTrichoderma sp. (IMB-Tr) que posee actividades celulolíticas y xilanolíticas comparables a las deTrichoderma reesei QM 9414 (un hongo probadamnete celulolítico). IMB-Tr produjo 2.9 y 1.9 veces más actividad -glucosidásica queT. reesei cuando ambos se hicieron crecer en celulosa microcristalina y en paja de arroz respectivamente. El porcentaje de hidrolisis enzimática se incrementó con el aumento en la concentración del hidróxido sódico empleado en el pretratamiento de la paja de arroz y con el aumento de la concentración enzimática utilizada en la hidrolisis. La fracción extracelular enzimática deT. reesei poseía un mayor poder hidrolítico que la de IMB-Tr, sin embargo cuando se usó un preparado enzimático combinado de ambos microorganismos se obtuvo un apreciable efecto sinérgico, observándose un incremento de hasta un 39% de los azucares reductores producidos. Estos azucares fueron principalmente glucosa, xilosa y celobiosa. La fermentación de un 4.8% (p/v) del hidrolisado azucarado (producido por la hidrolisis enzimática de la paja de arroz) porSaccharomyces cerevisiae produjo 10.7 g/l de etanol comparado a 18.8 g/l obtenidos de la fermentación de 4.8% (p/v) de glucosa pura.

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Résumé Une souche deTrichoderma sp. (IMB-Tr), isolée à partir de paille de riz, a une activité cellulolytique et xylanolytique comparable à celle deTrichoderma reesei QM 9414 (champignon cellulolytique reconnu). L'activité -glucosidase d'IMB-Tr cultivé sur cellulose micro-cristalline ou sur paille de riz est, respectivement, 2.9 et 1.9 fois plus élevée que celle deT. reesei. Le pourcentage d'hydrolyse enzymatique croit avec la concentration de la soude employée pour le pré-traitement de la paille et avec la concentration d'enzyme utilisée pour l'hydrolyse. La fraction exocellulaire de l'enzyme a une activité hydrolysante plus élevée dans le cas deT. reesei que dans celui de IMB-Tr. Cependant, si on emploie un mélange des activités enzymatiques des deux organismes, on constate une nette synergie et un accroissement des sucres réducteurs allant jusqu'à 39%. Les sucres réducteurs obtenus par hydrolyse enzymatique comprennent principalement du glucose, du xylose et du cellobiose. La fermentation parSaccharomyces cerevisiae d'un hydrolysat enzymatique de paille de riz contenant 4.8% (poids/vol.) de sucres fournit 10.7 g/l d'éthanol, au lieu de 18.8 g/l obtenus par fermentation de glucose pur à la même concentration.

     

Enhanced cellulase production through random mutagenesis of Talaromyces pinophilus OPC4-1 and fermentation optimization

Reducing cellulase cost remains a major challenge for lignocellulose to fuel and chemical industries. In this study, mutants of a novel wild-type cellulolytic fungal strain Talaromyces pinophilus OPC4-1 were developed by consecutive UV irradiation, N-methyl-N`-nitro-N-nitrosoguanidine (NTG) and ethylmethane sulfonate (EMS) treatment. A potential mutant EMM was obtained and displayed enhanced cellulase production. Using Solka Floc cellulose as the substrate, through fed-batch fermentation, mutant strain T. pinophilus EMM generated crude enzymes with an FPase activity of 27.0 IU/mL and yield of 900 IU/g substrate. When corncob powder was used, strain EMM produced crude enzymes with an FPase activity of 7.3 IU/mL and yield of 243.3 IU/g substrate. In addition, EMM crude enzymes contained 29.2 and 16.3 IU/mL β-glucosidase on Solka Floc cellulose and corncob power, respectively. The crude enzymes consequently displayed strong biomass hydrolysis performance. For corncob hydrolysis, without supplement of any commercial enzymes, glucose yields of 591.7 and 548.6 mg/g biomass were obtained using enzymes produced from Solka Floc cellulose and corncob powder, respectively. It was 553.9 mg/g biomass using the commercial enzyme mixture of Celluclast 1.5 L and Novozyme 188. Strain T. pinophilus EMM was therefore a potential fungus for on-site enzyme production in biorefinery processes.     

Synergistic effect of Aspergillus niger and Trichoderma reesei enzyme sets on the saccharification of wheat straw and sugarcane bagasse

Plant‐degrading enzymes can be produced by fungi on abundantly available low‐cost plant biomass. However, enzymes sets after growth on complex substrates need to be better understood, especially with emphasis on differences between fungal species and the influence of inhibitory compounds in plant substrates, such as monosaccharides. In this study, Aspergillus niger and Trichoderma reesei were evaluated for the production of enzyme sets after growth on two “second generation” substrates: wheat straw (WS) and sugarcane bagasse (SCB). A. niger and T. reesei produced different sets of (hemi‐)cellulolytic enzymes after growth on WS and SCB. This was reflected in an overall strong synergistic effect in releasing sugars during saccharification using A. niger and T. reesei enzyme sets. T. reesei produced less hydrolytic enzymes after growth on non‐washed SCB. The sensitivity to non‐washed plant substrates was not reduced by using CreA/Cre1 mutants of T. reesei and A. niger with a defective carbon catabolite repression. The importance of removing monosaccharides for producing enzymes was further underlined by the decrease in hydrolytic activities with increased glucose concentrations in WS media. This study showed the importance of removing monosaccharides from the enzyme production media and combining T. reesei and A. niger enzyme sets to improve plant biomass saccharification.