Immobilization ofSaccharomyces diastaticus on wood chips for ethanol production

Saccharomyces diastaticus cells were immobilized onto beech wood chips of different particle size and three pH values. pH values in the range 5.0–6.0, and 1.84–1.92 mm particle size had a positive effect on the immobilization process. The chosen carrier—1.84 mm-sized wood chips adsorbed 150 mg dry cell mass per g dry carrier mass. The Gibbs free energy and the activation energy for the first (monolayer) and second (multilayer) immobilization stages was 4581, 19090 and 8590 J g mol⁻¹, respectively. The kinetics of immobilized cell systems in ethanol production have been studied in a packed bed-reactor. Ethanol production and the respiration quotient (RQ) were at a maximum at a dilution rate of 0.16/h. The reactor was operated under steady-state conditions for 30 d at the dilution rate 0.16/h.     

Recycling of agro-industrial sludge through vermitechnology

This work illustrates the feasibility of vermitechnology to stabilize sludge from an agro-industry. To achieve the goal, industrial sludge (IS) was mixed with three different bulky agents, i.e. cow dung (CD), biogas plant slurry (BGS) and wheat straw (WS), in different ratios to produce nine different feed mixtures for earthworm Eisenia fetida. Vermicomposting bedding material was analyzed for its different physic-chemical parameters after 15 weeks of experimentations. In all waste mixtures, a decrease in pH, organic C and C:N ratio, but increase in total N, available P, exchangeable K, exchangeable Ca and trace elements (Mg, Fe and Zn) was recorded. IS (40%) + CD (60%) and IS (40%) + BGS (60%) vermibeds showed the highest mineralization rate and earthworm growth patterns during vermicomposting process. Vermicompost contains (dry weight basis) a considerable range of plant available forms of P (17.5–28.9 g kg^?1), K (13.8–21.4 g kg^?1), Ca (41.1–63.4 g kg^?1), Mg (262.4–348.3 mg kg^?1), Fe (559.8–513.0 mg kg^?1) and Zn (363.1–253.6 mg kg^?1). Earthworm growth parameters, i.e. biomass gain, total cocoon production, individual growth rate (mg wt. worm^?1 day^?1), natality rate, total fecundity were optimum in bedding containing 20–40% industrial sludge. C:N ratio of worm-processed material was within the agronomic acceptable or favorable limit (<15–20). The results clearly suggested that vermitechnology can be a potential technology to convert industrial sludges into vermifertilizer for sustainable land restoration practices.     

Ground wheat straw as a substitute for portions of oak wood chips used in shiitake (Lentinula edodes) substrate formulae

Oak woodchips, used for production of shiitake Lentinula edodes (Berk) Pegler, are increasingly difficult to obtain due to dwindling supplies. We investigated the effect of adding ground wheat straw as a substitute for portions of oak woodchips in substrate formulae on mushroom yield and size. We also determined the effect of mushroom cropping on relative feed value (RFV) by chemical analysis of the substrate at spawning (AS) and after cropping (AC). Three formulae containing 0%, 8% and 16% ground wheat straw and 52%, 44% and 36% oak sawdust, respectively, were bulk pasteurized (111 degrees C for 20 min) in an autoclaving mixer, subjected to spawn run (21 d), browning (28 d) and a production cycle of three breaks (38 d). Mean (4 crops) mushroom yields were 11% higher when 8% wheat straw was used in the medium and 19% higher when 16% wheat straw was substituted for portions of oak sawdust. There were no significant differences in mushroom sizes between any of the treatments. Relative feed values of shiitake substrates AC increased more dramatically as more wheat straw was added to the formulae. Using mature alfalfa (full bloom) as a base value of 100%, RFVs for substrate AS were 98%, 92%, and 92% for 0%, 8% and 16% straw, respectively; RFVs AC were 118%, 120% and 133%, respectively. Substrate AC containing 16% straw had a RFV comparable to corn silage (well-eared). Fat contents of the substrates decreased by 50-62% AC, whereas potassium contents decreased by 40%. Use of ground wheat straw in synthetic medium would not only increase mushroom yield by up to 19%, but may help alleviate periodic shortages of oak sawdust. In addition, growers would avoid the added expense of aging the wheat straw (for 8-12 week) as is typically done for oak sawdust in the industry. This is the first report of RFVs for spent shiitake substrate (SSS) predicting its excellent potential for use as animal feed.     

High-rate composting of barley dregs with sewage sludge in a pilot scale bioreactor

The feasibility of high-rate composting of barley dregs and sewage sludge was examined using a pilot scale bioreactor. A central composite design (CCD) was used to optimize the mix ratio of barley dregs/sewage sludge and moisture content. The performance of the bioreactor was monitored as a function of carbon decomposition rate (CDR) and total volatile solids (TVS) loss rate. The optimum range of mix ratio and moisture content was found to be 35-40% and 55-60%, respectively. High CO2 evolution rate (CER) and TVS loss rate were observed after 3 days of the composting and the compost was matured/stable after 7 days. Cardinal temperature model with inflection (CTMI) was used to analyze the compost stability with respect to CER as a parameter of composting efficiency. After examining the phytotoxicity, the compost can be promoted for land application.     

Life cycle assessment of silicon wafer processing for microelectronic chips and solar cells

Purpose  

The life cycle assessment of silicon wafer processing for microelectronic chips and solar cells aims to provide current and comprehensive data. In view of the very fast market developments, for solar cell fabrication the influence of technology and capacity variations on the overall environmental impact was also investigated and the data were compared with the widely used ecoinvent data.     

The metagenome of an anaerobic microbial community decomposing poplar wood chips

This study describes the composition and metabolic potential of a lignocellulosic biomass degrading community that decays poplar wood chips under anaerobic conditions. We examined the community that developed on poplar biomass in a non-aerated bioreactor over the course of a year, with no microbial inoculation other than the naturally occurring organisms on the woody material. The composition of this community contrasts in important ways with biomass-degrading communities associated with higher organisms, which have evolved over millions of years into a symbiotic relationship. Both mammalian and insect hosts provide partial size reduction, chemical treatments (low or high pH environments), and complex enzymatic 'secretomes' that improve microbial access to cell wall polymers. We hypothesized that in order to efficiently degrade coarse untreated biomass, a spontaneously assembled free-living community must both employ alternative strategies, such as enzymatic lignin depolymerization, for accessing hemicellulose and cellulose and have a much broader metabolic potential than host-associated communities. This would suggest that such a community would make a valuable resource for finding new catalytic functions involved in biomass decomposition and gaining new insight into the poorly understood process of anaerobic lignin depolymerization. Therefore, in addition to determining the major players in this community, our work specifically aimed at identifying functions potentially involved in the depolymerization of cellulose, hemicelluloses, and lignin, and to assign specific roles to the prevalent community members in the collaborative process of biomass decomposition. A bacterium similar to Magnetospirillum was identified among the dominant community members, which could play a key role in the anaerobic breakdown of aromatic compounds. We suggest that these compounds are released from the lignin fraction in poplar hardwood during the decay process, which would point to lignin-modification or depolymerization under anaerobic conditions.     

Empirical modeling of eucalyptus wood processing

Eucalyptus globulus wood samples were treated with NaOH solutions in order to obtain substrates highly susceptible to enzymatic hydrolysis. The experiments performed in the extraction and hydrolysis stages followed an incomplete factorial design. Temperature, NaOH concentration and extraction time were considered as independent variables. Their influence on five dependent variables (defined to measure the extraction yield, the chemical composition of processed samples and the enzymatic conversion) was assessed using second order, empirical models. In addition to the experimental results, other aspects related to the extraction selectivity are discussed.     

Pretreatment of eucalyptus wood chips for enzymatic saccharification using combined sulfuric acid-free ethanol cooking and ball milling

A combined sulfuric acid-free ethanol cooking and pulverization process was developed in order to achieve the complete saccharification of the cellulosic component of woody biomass, thereby avoiding the problems associated with the use of strong acid catalysts. Eucalyptus wood chips were used as a raw material and exposed to an ethanol/water/acetic acid mixed solvent in an autoclave. This process can cause the fibrillation of wood chips. During the process, the production of furfural due to an excessive degradation of polysaccharide components was extremely low and delignification was insignificant. Therefore, the cooking process is regarded not as a delignification but as an activation of the original wood. Subsequently, the activated solid products were pulverized by ball-milling in order to improve their enzymatic digestibility. Enzymatic hydrolysis experiments demonstrated that the conversion of the cellulosic components into glucose attained 100% under optimal conditions. Wide-angle X-ray diffractometry and particle size distribution analysis revealed that the scale affecting the improvement of enzymatic digestibility ranged from 10 nm to 1 microm. Field emission scanning electron microscopy depicted that the sulfuric acid-free ethanol cooking induced a pore formation by the removal of part of the lignin and hemicellulose fractions in the size range from a few of tens nanometers to several hundred nanometers.     

Decolourization of reactive azo dyes with microorganisms growing on soft wood chips

The decolourization of a mixture of 200 mg L⁻¹ each of Reactive Black 5 and Reactive Red 2 dye was studied in batch experiments using microorganisms growing on forest residue wood chips in combination with or without added white-rot fungus, Bjerkandera sp. BOL 13. The study was performed as a first stage in the development of a relatively simple treatment process for textile wastewater, designed to work in developing countries. Forest residue wood chips contain a mixture of fungi and bacteria which is an advantage when complex molecules should be degraded. The wood chips furthermore provide the microorganisms with carbon source which make the addition of e.g. glucose unnecessary. The results showed that the microorganisms growing on the forest residue wood chips decolourized the mixture of the two dyes; adding extra nutrients approximately doubled the decolourization rate. The time needed for decolourization was approximately 18 days when nutrients were added. Lignocellulosic material is complex and so were the analysis, microorganisms were therefore transferred to ordinary soft wood chips from forest residue wood chips. Decolourization was measured with spectrophotometer and in order to determine intermediates HPLC was used.     

Biological degradation of resin acids in wood chips by wood-inhabiting fungi.

Resin acids in many pulp mill effluents are primary sources of toxicity to fish. Inconsistent biological detoxification of chlorinated and nonchlorinated resin acids in secondary treatment of pulp mill effluents is a continuing source of concern. An alternative approach to effluent detoxification is to remove or modify the toxic compounds present in wood chips prior to pulping. Results from experiments in which lodgepole pine sapwood chips were inoculated with several fungal candidates indicate that the total resin acid content can be reduced by up to 67% after fungal growth. Such a treatment could be an efficient and environmentally acceptable way for deresinating wood chips and so decreasing the toxicity of pulp mill effluents.     

Performance of a mobile mechanical screen to improve the commercial quality of wood chips for energy

The study analyzed the performance of a mobile screening device for upgrading coarse wood chips to residential user standards, by removing oversize particles and fines. The machine was designed for transportation to forest landings, logistic terminals and plant chip yards. Average productivity was 1.9 oven-dry tons (odt) h⁻¹, corresponding to a screening cost of 28.5 € odt⁻¹. This figure was lower than the price increase obtained by upgrading industrial chips to residential user standards. Hence, screening offered a profit of 4.7 € odt⁻¹, or 16% of the original screening cost. The screening process was capable of upgrading chips from industrial to residential specifications, by reducing the incidence of oversize particles below the 1% critical threshold. Screening also allowed a substantial reduction in the content of fines. A similar effect was not verified for crushed wood, which failed to meet the specifications for residential fuel.     

Ethanol fermentation of hexose and pentose wood sugars produced by hydrogen-fluoride solvolysis of aspen chips

Summary Hexose and pentose sugars, produced by hydrogen-fluoride solvolysis of aspen wood chips, were totally consumed in a coculture fermentation by Zymomonas mobilis and a mutant of Clostridium saccharolyticum. Z. mobilis converted the glucose to ethanol, while the mutant, which was improved in both ethanol production and tolerance, converted the xylose component to ethanol. A high conversion efficiency of wood sugars to ethanol was obtained, and the cells after the fermentation were successfully used for cell recycle.NRCC no. 23211     

Optimization of immobilization conditions for vinegar production. Siran,wood chips and polyurethane foam as carriers for Acetobacter aceti

A complete experimental design has been developed to study the properties of three different solid carriers (Siran, wood chips and polyurethane foam) in the immobilization of acetic acid bacteria. Temperature-controlled reactors of 450-ml volume were employed to compare a standard immobilization procedure consisting of consecutive discontinuous acetic acid fermentations in the presence of the carrier. On reaching the final saturation condition, the different immobilized carriers were removed and introduced into identical sterilized reactors. These were then submitted to several semi-continuous fermentation cycles with the aim of characterising and comparing their acetification properties. Immobilization and acetification data obtained in this study have been evaluated in order to determine the best carrier material on the basis of several technical criteria. Polyurethane foam was the most successful because it allows a huge number of immobilized cells in the shortest time and leads to the highest acetification rate of the three assayed carriers.     

Anaerobic biodegradation of pentachlorophenol in a liquor obtained after extraction of contaminated chips and wood powder

Recovery of 97.5% of the pentachlorophenol (PCP) in contaminated wood powder was obtained after extraction with 0.1% KOH solution at 60 degrees C for 75 min. Extraction with NaOH and Na2CO3 was less effective than KOH. The neutralized extract was treated using a methanogenic consortium in an upflow anaerobic fixed-film reactor. The reactor was operated at 29 degrees C for over 600 d. The best performance of the reactor was observed when the PCP liquor was supplemented with glucose and formate. Complete dechlorination of PCP and phenol removal was obtained for a PCP loading rate of 13.3-18.0 mg l(-1) of reactor volume d(-1) with recirculation of the effluent and a hydraulic retention time (HRT) of 0.5-0.6 d.     

Biopulping of wood chips with Phlebia brevispora BAFC 633 reduces lignin content and improves pulp quality

The white-rot fungus Phlebia brevispora BAFC 633 produces laccases in large proportions. In this work P. brevispora BAFC 633 was grown on Pinus taeda wood chips in 10-L bioreactors. To select the biopulping experimental conditions, we analyzed the variables affecting enzymatic laccase activity in the culture supernatants, indicating that the suitable incubation temperature was 30 °C in order to promote enzyme stability. Phlebia brevispora BAFC 633 secreted 744 U/g of laccase, selectively removing lignin during biotreatment of wood chips, causing a reduction in Kappa number and 10% weight loss, and creating a more open structure and better access to the pulping liquor, which would require less chemical consumption, thus diminishing the environmental impact of the chemical pulping process.These results support the biotechnological potential of P. brevispora BAFC 633 for biopulping processes and enhance the potential for bioprospecting native isolates of the microflora of our country's natural environment.     

Characterization of white zones produced on Pinus radiata wood chips by Ganoderma australe and Ceriporiopsis subvermispora

White zones produced on biodegraded Pinus radiata wood chips were characterized by micro-localized-FTIR (Fourier Transformed Infra Red) spectroscopy and scanning electron microscopy. Both techniques permitted assignment of the white zones to a selective lignin removal process. Although both fungi studied have degraded lignin selectively in these restricted superficial areas, chemical analysis of the wood chips indicated that Ganoderma australe removed 16% of the initial amount of glucan at the 20% weight loss level. Ceriporiopsis subvermispora did not remove glucan at weight loss values below 17%. Prolonged biodegradation resulted in reduction of white zones by G. australe, and increased white zones from C. subvermispora decayed samples. This revised version was published online in July 2006 with corrections to the Cover Date.     

Biorefining of wood: combined production of ethanol and xylanase from waste fiber sludge

The possibility to utilize fiber sludge, waste fibers from pulp mills and lignocellulose-based biorefineries, for combined production of liquid biofuel and biocatalysts was investigated. Without pretreatment, fiber sludge was hydrolyzed enzymatically to monosaccharides, mainly glucose and xylose. In the first of two sequential fermentation steps, the fiber sludge hydrolysate was fermented to cellulosic ethanol with the yeast Saccharomyces cerevisiae. Although the final ethanol yields were similar, the ethanol productivity after 9.5?h was 3.3?g/l/h for the fiber sludge hydrolysate compared with only 2.2?g/l/h for a reference fermentation with similar sugar content. In the second fermentation step, the spent fiber sludge hydrolysate (the stillage obtained after distillation) was used as growth medium for recombinant Aspergillus niger expressing the xylanase-encoding Trichoderma reesei (Hypocrea jecorina) xyn2 gene. The xylanase activity obtained with the spent fiber sludge hydrolysate (8,500?nkat/ml) was higher than that obtained in a standard medium with similar monosaccharide content (1,400?nkat/ml). Analyses based on deglycosylation with N-glycosidase?F suggest that the main part of the recombinant xylanase was unglycosylated and had molecular mass of 20.7?kDa, while a minor part had N-linked glycosylation and molecular mass of 23.6?kDa. Chemical analyses of the growth medium showed that important carbon sources in the spent fiber sludge hydrolysate included xylose, small aliphatic acids, and oligosaccharides. The results show the potential of converting waste fiber sludge to liquid biofuel and enzymes as coproducts in lignocellulose-based biorefineries.     

Anaerobic digestion of wood ethanol stillage using upflow anaerobic sludge blanket reactor

The anaerobic digestion of wood ethanol stillage in a UASB reactor was studied. At organic loading rates be low 16 kg COD/m(3) day the reactor performed effectively, achieving soluble COD and BOD removals in excess of 86 and 93%, respectively. Removal of color averaged 40%. At a loading rate of 16 kg COD/m(3) day the methane yield was 0.302 L CH(4) (STP)/g COD removed, and the observed cell yield was 0.112 g VSS/g COD removed. Operation of the reactor at higher loading rates was unsuccessful. Nitrogen, phosphorus, and alkalinity were supplemented. No additions of the essential trace elements Fe, Co, and Ni were required.     

Effects of nanowollastonite on biological resistance of particleboard made from wood chips and chicken feather against Antrodia vaillantii

The effect of wollastonite nanofibers (NW) on biological resistance of particleboard, made from wood chips and chicken-feather fibers (CF), against Antrodia vaillantii was studied. 10% of NW, as well as 5 and 10% of CF, were applied to the particleboard-matrix based on the dry weight of wood chips. Then, as a complimentary study, 10% wood fibers were also added to the wood chips; totaling, 10 mixing treatments. Specimens were prepared and mass loss (ML) values were measured in accordance with the EN 113 specifications. Results indicated that the highest ML (37%) occurred in the control treatment without NW- or CF-content; the lowest ML was seen in panels with 10% of NW, CF, and wood fibers (2.5%). NW substantially decreased ML in all mixing ratios. CF also showed a significant decreasing effect on ML. No significant correlation was found between ML values with any of physical and mechanical properties; however, high significant correlations were found between most of the mechanical properties. It is concluded that NW may be considered an effective filler in wood-composite industry to increase the durability against fungal attack; however, more studies should first be conducted on different fungi and wood and wood-composite materials to finalize this conclusion.