Simulation of glucose isomerase reactor: optimum operating temperature

A design equation for immobilized glucose isomerase (IGI) packed bed reactor is developed assuming enzyme deactivation and substrate protection. The developed equation is used to simulate the performance of the reactor at various temperatures (50–80 °C). Enzyme deactivation is significant at high temperature. Substrate protection showed to have significant effect in reducing enzyme deactivation and increasing the enzyme half-life. Factors affecting the optimum operating temperature are discussed. The optimum operating temperature is greatly influenced by the operating period and to a lesser extent with both initial glucose concentration and glucose conversion.Two modes of reactor operation are tested i.e., constant feed flow rate and constant conversion. Reactor operating at constant conversion is more productive than reactor operating at constant flow rate if the working temperature is higher than the optimum temperature. Although at lower temperatures than the optimum, the two modes of operation give the same result.List of Symbols a residual enzyme activity - E [mg/l] concentration of active enzyme - E _a [kJ/mole] activation energy - E ₀ [mg/l] initial concentration of active enzyme - k [Specific] kinetic parameter - k _d [h^–1] first order thermal deactivation rate constant - k _e equilibrium constant - k _m [mole/l] apparent Michaelis constant - k _p [mole/l] Michaelis constant for product - k _s [mole/l] Michaelis constant for substrate - k ₀ [Specific] pre-exponential factor - Q [1/h] volumetric flow rate - ¯Q [1/h] average volumetric flow rate - R [kJ/mol·k] ideal gas constant - s [mole/l] apparent substrate concentration - s [mole/l] substrate concentration - s _e [mole/l] substrate concentration at equilibrium - s ₀ [mole/l] substrate concentration at reactor inlet - p [mole/l] product concentration - p _e [mole/l] product concentration at equilibrium - P _r [mole fructose/l·h] reactor productivity - T [k] temperature - t [h] time - t _p [h] operating time - V [l] reactor volume - v [mole/l·h] reaction rate - v [mole/l] reaction rate under enzyme deactivation and substrate protection - v _m [mole/l·h] maximum apparent reaction rate - v _p [mole/l·h] maximum reaction rate for product - v _s [mole/l·h] maximum reaction rate for substrate - x substrate fractional conversion - x _e substrate fractional conversion at equilibrium Greek Symbols effectiveness factor - mean effectiveness factor - substrate protection factor - [h] residence time - [h] average residence time - ₀ [h] initial residence time     

Optimization of operating temperature for continuous glucose isomerase reactor system

The Optimal temperature control policy for an immobilized glucose isomerase reactor system was studied. This optimization study takes into consideration the enzyme deactivation during the continuous reactor operation. The Kinetic parameters including reduced Michaelis–Menten constant (K?_m), reduced maximum reaction rate (V?_m), equilibrium constant (K_e), and enzyme deactivation constant (k_d) and their functional relationships to temperature were determined experimentally. The optimization problem was formulated in terms of maximization of fructose productivity as the objective function. The optimization problem was solved by making use of a maximum principle and the control vector iteration method. Approximately optimal temperature control policy was employed as compared with the reactor operation at an optimum constant temperature.     

Optimum temperature operation mode for glucose isomerase reactor operating at constant glucose conversion

The optimum temperature operation mode required to achieve constant outlet glucose conversion is determined for immobilized glucose isomerase continuous packed bed reactor. The reactor design equation assumes reversible Michaelis-Menten kinetics with both enzyme deactivation and substrate protection. An increasing temperature profiles are determined for different operating periods, residence times and glucose conversions. The temperature increase with time is very small at low degree of glucose conversion and at relatively long residence time. The temperature rise with time increases at high degree of conversion and at relatively short residence time.     

Analysis of substrate protection of an immobilized glucose isomerase reactor

The effect of substrate protection on enzyme deactivation was studied in a differential bed and a packed bed reactor using a commercial immobilized glucose isomerase (Swetase, Nagase Co.). Experimental data obtained from differential bed reactor were analyzed based on Briggs-Haldane kinetics in which enzyme deactivation accompanying the protection of substrate was considered. The deactivation constant of the enzyme-substrate complex was found to be about half of that of the free enzyme. The mathematical analysis describing the performance of a packed bed reactor under the considerations of the effects of substrate protection, diffusion resistance, and enzyme deactivation was studied. The system equations for the packed bed reactor were solved using an orthogonal collocation method. The presence of substrate protection and the diffusion effect within the enzyme particles resulted in an axial variation of effectiveness factor, eta(D), along the length of the packed bed. The axial distribution profile of eta(D) was found to be dependent on the operation temperature, Based on the effect of substrate protection, a better substrate feed policy could be theoretically found for promoting productivity in long-term operation. (c) 1993 John Wiley & Sons, Inc.     

Development of reactor model for glucose isomerization catalyzed by whole-cell immobilized glucose isomerase

Based on the kinetic constants determined and the mathematical model of the reactor system developed, the performance of axial flow packed bed continuous enzyme reactor system was studied experimentally and also simulated with the aid of a computer for ultimate objective of optimization of the glucose isomerase reactor system.A reactor model was established analogous to heterogeneous catalytic reactor model taking into account the effect of fluid mass transfer and reversible kinetics. The investigated catalyst system consists of immobilized Streptomyces bambergiensis cells containing the enzyme glucose isomerase, which catalyzes the isomerization of glucose to fructose.List of Symbols A ₀, A ₁, A ₂ parameters in axial dispersion reactor model - c _go, c_g, c_gemol m^–3 glucose concentration at time t=0, at any time and at equilibrium conditions - c _gsmol m^–3 glucose concentration at particle surface - C dimensionless glucose concentration - d _pm particle diameter - d _rm diameter of reactor tube - Da Damkohler number - D _eff m² s^–1 effective glucose diffusion coefficient in Ca-alginate gel beads - k _fm s^–1 film transfer coefficient - K _e equilibrium constant - K _mg, K_mfmol m^–3 Michaelis-Menten constant for glucose and fructose, respectively - K _mmol m^–3 modified Michaelis-Menten constant - K dimensionless parameter - K ^* dimensionless parameter - L m length of reactor tube - Pe Peclet number - Pe _p particle Peclet number - Q m³ s^–1 volumetric flow rate - (-r _g) mol m^–3 s^–1 reaction rate - Re _p Reynolds particle number - Sc Schmidt number - Sh Sherwood number - t s time - v ₀ m s^–1 linear superficial fluid velocity - V _mg, V_mfmol g^–1 s^–1 maximal reaction rate for glucose and fructose, respectively - V _mmol m^–3 s^–1 modified maximal reaction rate for glucose - V _mg ^x mol m^–2 s^–1 maximal reaction rate for glucose - X _g, X_ge glucose conversion and glucose conversion at equilibrium conditions - X normalized conversion - Y dimensionless glucose concentration - void fraction of fixed bed - effectiveness factor of biocatalyst - Pa s kinematic viscosity of substrate - ₁ s first absolute weighted moment - ₂ s² second central weighted moment - _gkg m^–3 substrate density - _pkg m^–3 particle density - ² dimensionless variance of RTD curve - s residence time     

Simulation of a reactor for glucose isomerization to fructose by immobilized glucose isomerase with continuous enzyme renewal

Two different dispositions of laboratory-scaled columns have been tested to simulate the isomerization of glucose to fructose in a mobile bed reactor where exhausted immobilized glucose isomerase is continuously renewed. If the simulation columns working at 65°C are arranged in parallel and connected to a section for final enzyme exploitation at 75°C, a syrup with constant composition can be produced, at relatively constant total throughput, by feeding the individual columns at flow rate decreasing according to the enzyme decay profile and following a programmed disphased mode of operation.This revised version was published online in October 2005 with corrections to the Cover Date.     

Performance of the continuous glucose isomerase reactor system for the production of fructose syrup

Glucose isomerase in the form of heat-treated whole-cell enzyme prepared from Streptomyces phaeochromogenus follows the reversible single-substrate reaction kinetics in isomerization of glucose to fructose. Based on the Kinetic constants determined and the mathematical model of the reactor system developed, the preformance of a plug-flow-type continuous-enzyme reactor system was studied experimentally and also simulated with the aid of a computer for the ultimate objective of optimization of the glucose isomerase reactor system. The enzyme decay function for both the enzyme storage and during the use in the continuous reactor, was found to follow the first-order decay kinetics. When the enzyme decay function is taken into consideration, the ideal homogeneous enzyme reactor kinetics provided a satisfactory working model without further complicatin of the mathematical model, and the results of computer simulation were found to be in good agreement with the experimental results. Under a given set of constraints the performance of the continuous glucose isomerase reactor system can be predicted by using the computer simulation method described in this paper. The important parameters studied for the optimization of reactor operation were enzyme loading, mean space time of the reactor, substrate feed concentration, enzyme decay constants, and the fractional conversion, in addition to the kinetic constants. All these parameters have significant effect on the productivity. Some unique properties of the glucose isomerization reaction and its effects on the performance of the continuous glucose isomerase reactor system have been studied and discussed. The reaction kinetics of glucose isomerase and the effects of both the enzyme loading and the changes in reaction rate within a continuous reactor on the productivity are all found to be of particular importance to this enzyme reactor system.     

Immobilization of glucose isomerase

The immobilization of glucose isomerase (D-xylose ketol isomerase, EC 5.3.1.5) by covalently bonding to various carriers and by adsorption to ion exchange resins was attempted in order to obtain a stable immobilized enzyme which can be used for continuous isomerization of glucose in a column. Of the covalent bonding methods, the colloidal silica-glutaraldehyde method showed the highest binding capacity and gave the most stable immobilized glucose isomerase. The Ludox HS-30 bound glucose isomerase column showed a half-life of 24 days and an enzyme usage of 0.07 units per gram of isomerized sugar (d.s, fructose 45%). Of the resins used, the macromolecular type or porous type strongly basic anion exchange resins showed the highest binding capacity and gave the most stable immobilized glucose isomerase. The Amberlite IRA-904 resine-bound glucose isomerase showed a half-life of 23 days and an enzyme usage of 0.06 units per gram of isomerized sugar (d.s., fructose 45%). Based on the ease of the immobilization process, the possibility of carrier reuse and the extensive use already achieved by ion exchange resins in the sugar industry, IRA-904 resin was selected as the candidate for commercialization.     

Studies on microbial glucose isomerase: 4. Characteristics of immobilized whole-cell glucose isomerase from Streptomyces spp.

Whole-cell glucose isomerase from a Streptomyces spp. was immobilized by entrapment in gelatin matrices crosslinked with glutaraldehyde. The resultant immobilized enzyme preparation had up to 40% recovery yield of the activity and showed relatively long stabilities during storage and the isomerizing reaction. The storage half-life of the preparation was 19 months at 5°C and the half-life of the enzyme during operation was 260 days in the presence of 1 mM Co²⁺ and 80 days in the absence of the metal ion. Optimum pH and temperature were 7.5 and 70–75°C, respectively. The K_m values for glucose and fructose were 0.29 and 0.46 m, respectively, with a maximum theoretical conversion yield of 56%. The simulation results based on the reversible one-substrate enzyme kinetic model agreed well with the experimental data obtained from a batch reactor. The continuous operation of packed bed reactors demonstrated that some effects of the external film diffusion resistance were apparent at low flow rates of the substrate feed solution, whereas the internal pore diffusion resistance was negligible up to the pellet size used in this work.     

Effects of external diffusion and design geometry on the performance of immobilized glucose isomerase reactor system

Using immobilized glucose isomerase, the effects of superficial velocity of the reaction solution flowing through a packed-bed reactor on the apparent kinetic constants of reversible reaction system were studied. The results showed that the apparent kinetic constants, both V_m″ and K_m″, of the forward reaction varied significantly as the superficial velocity is changed, whereas those of the reverse reaction varied only slightly. Using the kinetic data determined experimentally, computer simulation of the enzyme reactor performance was carried out, and the importance of the external mass transfer in the proximity of immobilized-enzyme particles was recognized. The reactor performance, expressed in terms of productivity, was examined as a function of the reactor height-to-diameter ratio, H/D. The productivity of the reactor system goes through a maximum value at a H/D ratio of about 1.6. and decreases as the H/D ratio increases. Theoretical analysis of the reaction kinetics of immobilized-enzyme system that has reversible reaction kinetics is also presented. The experimental results showed good agreement with the results found from the theoretical analysis and the computer simulation studies. Based on the principles of the methods and the results presented in this paper, it is anticipated that one can predict the optimal design and operating conditions for the glucose isomerase reactor system and that application of the results could be extended to other enzyme systems with reversible reaction kinetics.     

A thermostable glucose isomerase having a relatively low optimum pH: study of activity and molecular cloning of the corresponding gene

A thermostable glucose isomerase from a newly isolated thermophilic Streptomyces sp. SK strain, had a wide pH range with an optimum of 6 at 60°C and 6.4 at 90°C. It was optimally active at 95°C and completely stable at 80°C for at least 5.5 h with a half-life of 5 h at 90°C. Using E.coli as a host strain and an internal fragment of xylA of S. olivochromogenes as a probe, a 6.5 kb DNA fragment from Streptomyces sp. SK was cloned. This fragment carries the entire xylA gene since the recombinant plasmid complements the E.coli xyl-5 mutant strain HB101. © Rapid Science Ltd. 1998     

The continuous production of glucose isomerase

Summary It is shown that the enzyme glucose isomerase may be produced effectively by suitable continuous culture techniques using species of Arthrobacter and Mycobacterium. Carbon-limited growth conditions gave better carbon conversion efficiencies and higher specific enzyme activities than batch or nitrogen-limited conditions.This work was completed whilst the author was a member of the staff of I.C.I. Agricultural Division, Billingham, Teesside. Its contents are the subject of British Patent 1 492 258.     

Subzero temperature operating biosensor utilizing an organic solvent and quinoprotein glucose dehydrogenase

A subzero temperature operating biosensor was constructed using immobilized quinoprotein glucose dehydrogenase (PQQGDH), glassy carbon electrode, soluble electron mediator (ferrocene monocarboxylic acid), and an organic solvent, ethylene glycol, as an antifreezing reagent. Using this biosensor, glucose concentration can be determined even at -7 degrees C. At this temperature, the response was 20% of that obtained at 20 degrees C. This is the first study describing a subzero temperature operating biosensor. (c) 1993 John Wiley & Sons, Inc.     

Directed evolution of Thermotoga neapolitana xylose isomerase: high activity on glucose at low temperature and low pH

The Thermotoga neapolitana xylose isomerase (TNXI) is extremely thermostable and optimally active at 95 degrees C. Its derivative, TNXI Val185Thr (V185T), is the most active type II xylose isomerase reported, with a catalytic efficiency of 25.1 s(-1) mM(-1) toward glucose at 80 degrees C (pH 7.0). To further optimize TNXI's potential industrial utility, two rounds of random mutagenesis and low temperature/low pH activity screening were performed using the TNXI V185T-encoding gene as the template. Two highly active mutants were obtained, 3A2 (V185T/L282P) and 1F1 (V185T/L282P/F186S). 1F1 was more active than 3A2, which in turn was more active than TNXI V185T at all temperatures and pH values tested. 3A2 and 1F1's high activities at low temperatures were due to significantly lower activation energies (57 and 44 kJ/mol, respectively) than that of TNXI and V185T (87 kJ/mol). Mutation L282P introduced a kink in helix alpha7 of 3A2's (alpha/beta)8 barrel. Surprisingly, this mutation kinetically destabilized 3A2 only at pH 5.5. 1F1 displayed kinetic stability slightly above that of TNXI V185T. In 1F1, mutation F186S creates a cavity that disrupts a four-residue network of aromatic interactions. How the conformation of the neighboring residues is affected by this cavity and how these conformational changes increase 1F1's stability still remain unclear.     

Mechanism of thermoinactivation of immobilized glucose isomerase

Irreversible thermoinactivation of immobilized glucose isomerase from Streptomyces olivochromogenes has been mechanistically investigated at the pH-optimum of enzymatic activity (pH 8.0). Ligands (high fructose corn syrup and the competitive inhibitor xylitol) greatly stabilize the immobilized enzyme at high temperatures. At 90 degrees C in the presence of 2M xylitol, irreversible inactivation of immobilized glucose isomerase is caused by deamidation of its asparagine/glutamine residues. On the basis of the data obtained, it appears that the time-dependent decay of glucose isomerase activity in industrial bioreactors is brought about by oxidation of the enzyme's cysteine residue and/or heat-induced deleterious reactions with high fructose corn syrup or its impurities.     

Immobilization of glucose isomerase to ion-exchange materials

Glucose isomerase (D -xylose ketol-isomerase EC 5.3.1.5) from Bacillus Coagulans was partially purified and immobilized by adsorption to anion exchangers. The highest activities were obtained when the enzyme was adsorbed to DEAE-cellulose. On immobilization to DEAE-cellulose the measured optimum pH value for enzyme activity shifted from 7.2 to 6.8. There was no appreciable difference between the heat stabilities of soluble and immobilized enzyme. The K_{m app} values for the immobilized enzyme were found to be 0.25M in the presence of 0.01M Mg²⁺ and 0.19M with 0.005M Mg²⁺, while those enzyme were 0.11 and 0.17M, re spectively. Under conditions of contimuous of D -glucose, a decrease of activity with time was observed, but this decrease was less at a low Mg²⁺ concentration and was affected by column geometry. There were no appreciable diffusional limitation effects in packed-bed columns.     

Purification of glucose isomerase from Streptomyces nigrificans

Summary A relatively simple method for obtaining an electrophoretically homogeneous preparation of glucose isomerase from Streptomyces nigrificans is described. Extract of disintegrated microbial cells was first heated at 60°C in the presence of Co and Mg ions. Centrifugation and ultrafiltration were followed by ion exchange chromatography on DEAE-cellulose. The fraction with glucose isomerase activity proved to contain no proteins other than the isolated enzyme.