Intermediate-Scale, Semicontinuous Solid-Phase Fermentation Process for Production of Fuel Ethanol from Sweet Sorghum

A novel, semicontinuous solid-phase fermentation system was used to produce fuel ethanol from sweet sorghum. The process was at an intermediate scale. In the process, dried and shredded sweet sorghum was rehydrated to 70% moisture, acidified to pH 2.0 to 3.0, and either pasteurized (12 h at 70 to 80°C) or not pasteurized before spray inoculation with a broth culture of Saccharomyces cerevisiae. Fermented pulp exited the semicontinuous fermentor after a retention time of 72 h and contained approximately 6% (vol/vol) ethanol. Ethanol yields from dry sweet sorghum were 176 to 179 liters/10³ kg (85% of theoretical). Production costs for a greatly scaled-up (×1,400) conceptual version of this system were projected by calculation to average $0.47/liter for 95% ethanol. The calculated energy balance (energy output/energy input ratio) was estimated to be 1.05 when pasteurization was included and 1.31 when pasteurization was omitted. In calculating the energy balances, the output energy of the protein feed byproduct and the input energy for growing the sweet sorghum were not considered. A design for the scaled-up plant (farm scale) is provided.     

Biomass and Cellulosic Ethanol Production of Forage Sorghum Under Limited Water Conditions

This study presents results from a 2-year evaluation of biomass and cellulosic ethanol (EtOH) production potential of forage sorghum (Sorghum bicolor L. Moench) cultivars differing in brown midrib trait (i.e., bmr12) under dryland (no irrigation) and limited irrigation (2.88 mm?day^?1; subsurface drip) in the semiarid Southern High Plains of the USA. Commercial cultivar Sorghum Partners 1990 (SP 1990, conventional non-bmr) produced significantly more biomass (29–62 %) than a bmr12 cultivar PaceSetter bmr (PS bmr) under irrigated and dryland conditions during both years of this study. However, PS bmr biomass had higher cellulosic EtOH conversion efficiency than SP 1990 in both years according to simultaneous saccharification and fermentation analysis. Irrigation resulted in 26–49 % more biomass and 28–72 % more cellulosic EtOH production during both growing seasons, indicating that limited irrigation had favorable effects on both biomass and biofuel production. In the first year, when precipitation was below average, both cultivars produced similar amounts of cellulosic EtOH. During the second year, when precipitation was above average, higher biomass production of SP 1990 resulted in 28 % higher cellulosic EtOH production than PS bmr when averaged across both irrigated and dryland conditions. The large range of cellulosic EtOH production (1,600 to 3,380 L?ha^?1) during the 2 years of this study was primarily driven by differences in water availability that resulted from precipitation and irrigation. Our findings indicates that chemical composition and biomass yield potential of sorghum cultivars are critical factors that affect biomass and biofuel production under limited water conditions.     

利用废弃物原料生产燃料乙醇的研究进展

乙醇是一种十分重要的工业用途的化工原料。目前国内外学者纷纷采用不同的方法和手段对乙醇发酵进行研究,目前,利用废弃物为原料生产乙醇是热点。本文阐述了利用各种废弃原料生产乙醇的必要性,并分别论述了利用纤维质废弃物、淀粉质废弃物、糖质废弃物等生产乙醇的研究进展,着重论述了利用纤维质废弃物的生产情况,提出了需进一步研究和解决的问题。     

生物质的综合利用技术在燃料乙醇产业中的应用

概述了燃料乙醇生产的生物质及其特点,重点阐述了小麦、玉米等原料生产乙醇的综合开发技术,并对甘蔗和木薯为原料生产燃料乙醇进行了经济性评价。     

Evaluation of Public Sweet Sorghum A-Lines for Use in Hybrid Production

A fundamental need for commercialization of sweet sorghum [Sorghum bicolor (L.) Moench] as a bioenergy crop is an adequate seed supply, which will require development of hybrid varieties using dwarf seed-parent lines. A set of six public sweet sorghum A-lines (Dwarf Kansas Sourless, KS9, N36, N38, N39, and N4692) were crossed with a set of six public sweet sorghum cultivars (Brawley, Kansas Collier, Dale, Sugar Drip, Waconia, and Wray). Grain, fiber, and sugar yields were determined, and conversion formulas were applied to estimate ethanol yields. Hybrids were grown in fields at Ithaca, NE, USA, in 1983–1984 fertilized with 112 kg ha^?1 N. In terms of yield components and overall ethanol yields, one A-line, N38, was inferior. Average total ethanol yields from hybrids made on the other A-lines were not significantly different, suggesting that any of those five A-lines could be useful seed-parents. With the exception of grain yield, cultivars used as pollen parents were among the highest-performing entries for all traits. For all traits directly contributing to total ethanol yield (grain yield, juice yield, % soluble solids, sugar yield, fiber yield), hybrids were also among the highest-performing entries. Results of this study demonstrate that hybrid sweet sorghum with performance criteria equivalent to existing sweet sorghum cultivars can be produced on the sweet sorghum seed-parent lines A-Dwarf Kansas Sourless, A-KS9, A-N36, A-N39, and A-N4692. Identification of specific seed-parent × pollen parent lines with characteristics best suited for particular growing regions and end-user needs will be critical for commercial hybrid development.     

Agronomic Considerations for Sweet Sorghum Biofuel Production in the South-Central USA

Sweet sorghum (Sorghum bicolor (L.) Moench) is currently recognized throughout the world as a highly promising biomass energy crop. Production systems and management practices for sweet sorghum have not been fully developed for the USA, although sporadic research efforts during recent decades have provided some insights into production of sweet sorghum primarily for fermentable sugar production. Field plot experiments were conducted at sites across Louisiana to assess biomass and sugar yield responses to N fertilizer, plant density, and selected cultivars. Although linear increases in stem biomass production and fermentable sugar yield were obtained with increasing N fertilizer rate under irrigated conditions, most of the increase was from the initial 45 kg N ha⁻¹ increment. Nitrogen fertilization increased stem biomass production but not fermentable sugar yield in some non-irrigated environments. Increased plant density contributed to fermentable sugar yield only under growth-limiting conditions, particularly under limited soil moisture. Location effects indicate that sweet sorghum may not be suitable for some sub-optimal cropland and pasture environments in Louisiana. During the primary growing season, cultivar did not affect fermentable sugar yields, although Dale was consistently high in sugar concentration during this period. Nitrogen fertilizer increased fermentable sugar yields only when moisture was not limiting. Overall results indicate that in environments where soil moisture limits plant growth, sugar yield responses are likely from increased plant density and not from increased N fertilization.     

Techno-Economic Evaluation of Cellulosic Ethanol Production Based on Pilot Biorefinery Data: a Case Study of Sweet Sorghum Bagasse Processed via L+SScF

Replacing fossil fuels with renewable fuels derived from lignocellulosic biomass can contribute to the mitigation of global warming and the economic development of rural communities. This will require lignocellulosic biofuels to become price competitive with fossil fuels. Techno-economic analyses can provide insights into which parts of the biofuel production process need to be optimized to reduce cost or energy use. We used data obtained from a pilot biorefinery to model a commercial-scale biorefinery that processes lignocellulosic biomass to ethanol, with a focus on the minimum ethanol selling price (MESP). The process utilizes a phosphoric acid-catalyzed pre-treatment of sweet sorghum bagasse followed by liquefaction and simultaneous saccharification and co-fermentation (L+SScF) of hexose and pentose sugars by an engineered Escherichia coli strain. After validating a techno-economic model developed with the SuperPro Designer software for the conversion of sugarcane bagasse to ethanol by comparing it to a published Aspen Plus model, six different scenarios were modeled for sweet sorghum bagasse Under the most optimistic scenario, the ethanol can be produced at a cost close to the energy-equivalent price of gasoline. Aside from an increase in the price of gasoline, the gap between ethanol and gasoline prices could also be bridged by either a decrease in the cost of cellulolytic enzymes or development of value-added products from lignin.     

Impact of Storage Time on the Juice and Sugars Extracted from Chopped and Whole Stalk Sweet Pearl Millet and Sweet Sorghum Biomass

Since they have a high concentrations of fermentable sugars, sweet pearl millet and sweet sorghum are two interesting crops for bioethanol production. However, if the juice is not extracted from the biomass immediately after harvest, the biomass has to be transported and stored for further juice extraction. This delay could affect the amount of juice extracted and its sugar concentration. This paper presents the results of 3 years of experiments where different storage modes (chopped and whole stalks) and various storage time (0 to 14 days) were applied on two different crop species (sweet pearl millet and sweet sorghum). Storing sweet pearl millet as whole stalks for 2 weeks resulted in a water-soluble carbohydrate (WSC) concentration decrease of 52 %, while no significant decrease of the WSC concentration was observed for sweet sorghum. Whole stalks storage is much more efficient than storing the biomass chopped to avoid a rapid sugar loss. However, more juice can be extracted from stored chopped biomass than from stored whole stalks biomass. If the juice cannot be extracted quickly after the harvest, the biomass can be stored as whole stalks to avoid rapid sugar deterioration, especially for sweet sorghum.     

Simulation of Biomass Yield and Soil Organic Carbon under Bioenergy Sorghum Production

Developing sustainable management practices including appropriate residue removal and nitrogen (N) fertilization for bioenergy sorghum is critical. However, the effects of residue removal and N fertilization associated with bioenergy sorghum production on soil organic carbon (SOC) are less studied compared to other crops. The objective of our research was to assess the impacts of residue removal and N fertilization on biomass yield and SOC under biomass sorghum production. Field measurements were used to calibrate the DNDC model, then verified the model by comparing simulated results with measured results using the field management practices as agronomic inputs. Both residue removal and N fertilization affected bioenergy sorghum yields in some years. The average measured SOC at 0–50 cm across the treatments and the time-frame ranged from 47.5 to 78.7 Mg C ha⁻¹, while the simulated SOC was from 56.3 to 67.3 Mg C ha⁻¹. The high correlation coefficients (0.65 to 0.99) and low root mean square error (3 to 18) between measured and simulated values indicate the DNDC model accurately simulated the effects of residue removal with N fertilization on bioenergy sorghum production and SOC. The model predictions revealed that there is, in the long term, a trend for higher SOC under bioenergy sorghum production regardless of residue management.     

甜高粱品系的抗倒伏性鉴定及评价

倒伏一直是影响我国甜高粱高产稳产的主要因素。以倒伏系数为分级依据,制定分级标准,对一些主要甜高粱品系（种）抗倒伏性进行了鉴定、分级和评价。研究表明：甜高粱品系间倒伏相关性状差异较大,遗传变异丰富。保持系品系Tx3047B、Tx3048B、墨彩B、张02427B、抗蚜60B、MAMAMAMA、R111B/Sug中杆、P236/R111-1、E35/糖/9047B的倒伏系数小,抗倒伏性好。恢复系品系甜C-1-1杂-1、HAT-1、15069、帚黄矮/品02283的抗倒伏性好。选育出茎秆粗壮、机械强度大、抗倒伏性好的品种是可能的。     

Bagasse Silage from Sweet Pearl Millet and Sweet Sorghum as Influenced by Harvest Dates and Delays between Biomass Chopping and Pressing

Bagasse remaining after extracting the juice from crop biomass for ethanol production could be preserved as silage and used in animal feedstock, but the nutritive and conservation attributes of bagasse silage from sweet sorghum (Sorghum bicolor (L.) Moench) and sweet pearl millet (Pennisetum glaucum (L.) R.Br) are not well known. We evaluated the nutritive and conservation attributes of silages made with the bagasse of two species (sweet pearl millet and sweet sorghum) harvested on two dates (August and September) at two sites in Québec (Canada) and ensiled after four delays between biomass chopping and pressing (0.5, 2, 4, and 6 h). Bagasse silages made in laboratory silos were considered well preserved (pH?≤?4.0, NH₃-N?<?100 g kg^?1 total N, lactate?>?30 g kg^?1 DM, no propionic and butyric acids) regardless of species, harvest date, or delay between biomass chopping and pressing. Sweet pearl millet and sweet sorghum bagasse silages had similar total N concentration, in vitro true digestibility of dry matter (IVTD), and in vitro neutral detergent fiber digestibility (NDFD). Bagasse silage made from biomass harvested in August rather than in September had a 4 % greater concentration of total N, a 4 % greater IVTD, and a 8 % greater NDFD. The delay between biomass chopping and pressing did not affect the nutritive and conservation attributes of silages. Juice extraction from the biomass of sweet pearl millet and sweet sorghum did not impair attributes of good silage fermentation but it reduced its nutritive value.     

Optimizing Sweet Sorghum Production for Biofuel in the Southeastern USA Through Nitrogen Fertilization and Top Removal

Sustainable bioenergy cropping systems require not only high yields but also efficient use of inputs. Management practices optimizing production of sweet sorghum [Sorghum bicolor (L.) Moench] for bioenergy use are needed. The effects of N rate (45, 90, 135, and 180?kg N?ha^?1) and top removal (at boot stage, anthesis, and none) on biomass, brix, estimated sugar yield, and N and P recovery of sweet sorghum cv. M-81E were investigated in Florida at two sites differing in soil type. Across all data, dry biomass yields averaged 17.7 Mg?ha^?1 and were not affected by N fertilization rate at either site (P?>?0.10). Mean brix values ranged from 131 to 151?mg?g^?1 and were negatively related to N rate. Top removal, either at boot stage or anthesis, resulted in greater brix values and 13% greater sugar yields at both locations. Whole plant N recovery was positively and linearly related to N rate and ranged from 78 to 166?kg N?ha^?1, approximately two thirds of which was in leaf and grain tissues. Based on yield and nutrient recovery responses, optimal nutrient requirements were 90 to 110?kg N?ha^?1 and 15 to 20?kg P?ha^?1. Higher N fertilization led to greater N recovery, but little to modest gain in sugar yield. Thus, proper nutrient and harvest management will be needed to optimize sugar yields of sweet sorghum for production of biofuels and bio-based products. Further research is needed to refine management practices of sweet sorghum for bioenergy production, especially with regard to the use of leaf and grain tissues.     

木质纤维生产燃料乙醇工艺的研究进展

利用丰富而廉价的木质纤维原料代替粮食生产燃料乙醇,对经济和社会的可持续发展有着重要的意义。以木质纤维为原料发酵生产燃料乙醇可分为4种工艺:分步糖水解化发酵法、同步糖化发酵法、同步糖化共发酵法和直接微生物转化法。介绍了以上4种工艺的研究进展,并对今后进一步研究提出了建议。     

Cr6+对不同生育期甜高粱生物量的影响及其器官形态分布

以甜高粱为材料,采用水培和盆栽试验,研究不同浓度Cr⁶⁺胁迫对甜高粱生物量、器官、亚细胞分布和不同提取态提取物质量分数变化规律的影响。结果表明：（1）水培试验中,与对照相比,低浓度处理（0.5 mmol·L^-1）促进了苗期甜高粱总干质量,根冠比和耐性指数均升高;而中（1.0 mmol·L^-1）、高（1.8 mmol·L^-1）浓度下地上部和根部干质量显著降低（P＜0.05）,根冠比上升,耐性指数下降。盆栽试验,拔节期和灌浆期甜高粱生物量在低质量分数处理（15 mg·kg^-1）下无显著变化,在中（45 mg·kg^-1）、高（75 mg·kg^-1）质量分数下影响趋势与苗期相同。（2）水培苗期对照中根部和地上部Cr的亚细胞中分布为：F3（可溶部分）＞F2（细胞器及膜部分）＞F1（细胞壁及残渣）,但3种组分差别不大;在中浓度Cr⁶⁺胁迫下均为：F1＞F3＞F2。（3）对照中,苗期根部及地上部不同提取态提取物以80%乙醇和去离子水提取态占优势,而在中浓度Cr⁶⁺胁迫下以HAc提取态和HCl提取态的提取物占比率最大。（4）Cr⁶⁺处理下,苗期甜高粱地上部和根部Cr质量分数均有显著增加（P＜0.05）,根部对Cr有很强的滞留作用;拔节期Cr质量分数和积累量顺序均为根＞茎＞叶片,灌浆期均为根＞茎＞叶片＞籽粒,且各器官灌浆期Cr质量分数和积累量略高于拔节期。甜高粱根部对Cr的吸收积累,细胞壁吸附,在体内以难溶性磷酸和草酸盐类存在,是甜高粱耐Cr⁶⁺的主要机制。     

蔗渣水解液发酵乙醇的研究

研究了酵母（Ｐｉｃｈｉａｓｔｉｐｉｔｉｓ）Ｙ７１２４在限制供氧条件下尽管反应初期葡萄糖消耗速率大于木糖,但在一定时间后,葡萄糖的消耗速率变慢,而木糖消耗速率变快直至耗尽的现象。建立了气升柱以Ｐ．Ｓｔｉｐｉｔｉｓ转化木糖为目的和以溢流柱Ｓａｃｈａｒｏｍｙｃｅｓｃｅｒｉｖｉｓｉａｅ转化残留葡萄糖为目的的串联发酵乙醇工艺,即流加５倍浓缩的蔗渣水解液,Ｄ＝０.１ｈ^－１,还原糖总利用率为９７.２％,酒精浓度为４６.５ｇ／Ｌ,生产率为４.１ｇ／Ｌ·ｈ。     

A Novel Wild-Type Saccharomyces cerevisiae Strain TSH1 in Scaling-Up of Solid-State Fermentation of Ethanol from Sweet Sorghum Stalks

The rising demand for bioethanol, the most common alternative to petroleum-derived fuel used worldwide, has encouraged a feedstock shift to non-food crops to reduce the competition for resources between food and energy production. Sweet sorghum has become one of the most promising non-food energy crops because of its high output and strong adaptive ability. However, the means by which sweet sorghum stalks can be cost-effectively utilized for ethanol fermentation in large-scale industrial production and commercialization remains unclear. In this study, we identified a novel Saccharomyces cerevisiae strain, TSH1, from the soil in which sweet sorghum stalks were stored. This strain exhibited excellent ethanol fermentative capacity and ability to withstand stressful solid-state fermentation conditions. Furthermore, we gradually scaled up from a 500-mL flask to a 127-m³ rotary-drum fermenter and eventually constructed a 550-m³ rotary-drum fermentation system to establish an efficient industrial fermentation platform based on TSH1. The batch fermentations were completed in less than 20 hours, with up to 96 tons of crushed sweet sorghum stalks in the 550-m³ fermenter reaching 88% of relative theoretical ethanol yield (RTEY). These results collectively demonstrate that ethanol solid-state fermentation technology can be a highly efficient and low-cost solution for utilizing sweet sorghum, providing a feasible and economical means of developing non-food bioethanol.     

Switchgrass and Giant Miscanthus Biomass and Theoretical Ethanol Production from Reclaimed Mine Lands

Switchgrass (Panicum virgatum L.) and giant miscanthus (Miscanthus x giganteus Greef & Deuter ex Hodkinson & Renvoize) are productive on marginal lands in the eastern USA, but their productivity and composition have not been compared on mine lands. Our objectives were to compare biomass production, composition, and theoretical ethanol yield (TEY) and production (TEP) of these grasses on a reclaimed mined site. Following 25 years of herbaceous cover, vegetation was killed and plots of switchgrass cultivars Kanlow and BoMaster and miscanthus lines Illinois and MBX-002 were planted in five replications. Annual switchgrass and miscanthus yields averaged 5.8 and 8.9 Mg dry matter ha^?1, respectively, during 2011 to 2015. Cell wall carbohydrate composition was analyzed via near-infrared reflectance spectroscopy with models based on switchgrass or mixed herbaceous samples including switchgrass and miscanthus. Concentrations were higher for glucan and lower for xylan in miscanthus than in switchgrass but TEY did not differ (453 and 450 L Mg^?1, respectively). In response to biomass production, total ethanol production was greater for miscanthus than for switchgrass (5594 vs 3699 L ha^?1), did not differ between Kanlow and BoMaster switchgrass (3880 and 3517 L ha^?1, respectively), and was higher for MBX-002 than for Illinois miscanthus (6496 vs 4692 L ha^?1). Relative to the mixed feedstocks model, the switchgrass model slightly underpredicted glucan and slightly overpredicted xylan concentrations. Estimated TEY was slightly lower from the switchgrass model but both models distinguished genotype, year, and interaction effects similarly. Biomass productivity and TEP were similar to those from agricultural sites with marginal soils.     

Feasibility of Manufacturing Cellulose Nanocrystals from the Solid Residues of Second-Generation Ethanol Production from Sugarcane Bagasse

The reuse of the solid residues generated in the production of second-generation (2G) ethanol to obtain high-value products is a potential strategy for improving the economic and environmental viability of the overall process. This study evaluated the feasibility of using the residual solids remaining after the enzymatic hydrolysis of sugarcane bagasse for the production of cellulose nanocrystals (CNC), a valuable bionanomaterial. To this end, sugarcane bagasse subjected to steam explosion (SEB) or liquid hot water (LHWB) pretreatment was hydrolysed using different loadings of a commercial cellulase cocktail. Samples of SEB and LHWB were hydrolysed enzymatically, resulting in glucose releases close to 40 g/L, which would be suitable for producing 2G ethanol by microbial fermentation. The solid residues after the enzymatic hydrolysis step presented cellulose contents of up to 54 %, indicating that a significant amount of recalcitrant crystalline cellulose remained available for subsequent use. These solid residues were purified and submitted to acid hydrolysis, resulting in the successful formation of CNC with crystallinity close to 80 %, lengths of 193–246 nm and diameters of 14–18 nm. The CNC produced presented morphology, dimensions, physical-chemical characteristics, thermal stability and crystallinity within the ranges reported for this type of material. Moreover, the enzyme loading or the type of hydrothermal pretreatment process employed here showed no significant effects on the CNC obtained, indicating that these variables could be flexibly adjusted according to specific interests.     

甜高粱品系的抗倒伏性评价及相关分析

倒伏一直是影响我国甜高粱高产稳产的主要因素。调查了58份甜高粱品系与抗倒伏性相关的农艺性状,依据倒伏系数,制定分级标准,对抗倒伏性进行了鉴定、分级和评价,并对相关农艺性状进行了遗传多样性、相关性、因子和聚类分析,以期为甜高粱抗倒伏品系的选择和组配抗倒伏杂交种提供理论依据。研究表明,抗倒伏性相关的农艺性状多样性指数均较大,遗传变异丰富。在遗传距离2.57处,58份甜高粱品系可聚类分为8个类群。甜高粱倒伏系数的3个主因子代表90%以上信息,第1主因子包括株高、重心高度和主茎秆鲜重,第2主因子为茎秆抗折力,第3主因子为茎粗,育种中应加强选择。保持系品系Tx3047B、Tx3048B、墨彩B、张02427B、抗蚜60B、MAMAMAMA、R111B/Sug中杆、P236/R111-1、E35/糖/9047B的倒伏系数小,抗倒伏性好。恢复系品系甜C-1-1杂-1、HAT-1、15069、帚黄矮/品02283的抗倒伏性好。     

Efficient Production of Lactic Acid from Sweet Sorghum Juice by a Newly Isolated Lactobacillus salivarius CGMCC 7.75

Sweet sorghum juice was a cheap and renewable resource, and also a potential carbon source for the fermentation production of lactic acid (LA) by a lactic acid bacterium. One newly isolated strain Lactobacillus salivarius CGMCC 7.75 showed the ability to produce the highest yield and optical purity of LA from sweet sorghum juice. Studies of feeding different concentrations of sweet sorghum juice and nitrogen source suggested the optimal concentrations of fermentation were 325 ml l⁻¹ and 20 g l⁻¹, respectively. This combination produced 142.49 g l⁻¹ LA with a productivity level of 0.90 g of LA per gram of sugars consumed. The results indicated the high LA concentration achieved using L. salivarius CGMCC 7.75 not only gives cheap industrial product, but also broaden the application of sweet sorghum.

Electronic supplementary material

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