Biosynthesis of pullulan using immobilized Aureobasidium pullulans cells

Immobilization of Aureobasidium pullulans by adsorption on solid supports and entrapment in open pore polyurethane foam were attempted. By adsorption, the highest cell loading of 0.012-0.018 g dry wt/cm(2) support was obtained in pH 2.0 medium. Under this acidic condition, the net surface charges (zeta potentials) of both the cells and supports were close to zero and no pullulan was synthesized. Cationic coatings of Cytodex and polyethylenimine were not efficient in enhancing the binding strength between the cells and the supports. Surface immobilized cells and polyurethane foam entrapped cells exhibited a similar fermentation characteristics resulting in ca. 18 g/L pullulan and ca. 5 g/L leaked cells. However, cells entrapped in the polyurethane foam were more shear resistant. The immobilized cells thus could be repeatedly used for pullulan biosynthesis.     

Microbial colonization of polyurethane foam matrices in horizontal-flow anaerobic immobilized-sludge reactor

This paper presents the anaerobic biomass characterization and the bacterial framework inside polyurethane foam matrices taken from a horizontal-flow anaerobic immobilized-sludge (HAIS) reactor treating a glucose-based substrate. Ultrastructure polyurethane foam analyses carried out using scanning electron microscopy (SEM) in samples treated with hexamethyldisylazane showed three different patterns of biomass retention inside the polyurethane foam matrices: micro-granules ranging from 270 μm to 470 μm were entrapped in the porous medium thin multi-cellular films were attached to the inner surface, and individual cells adhered to the support. The use of SEM and epifluorescence microscopy permitted inferences to be made on the bacteriological composition of the immobilized sludge formed by different morphotypes (rods, cocci and filaments) and on the ecological significance of their framework inside the matrices. Polyurethane matrices were found to offer excellent conditions for anaerobic growth and retention, favoring the flux of substrate and products. Such outstanding characteristics were confirmed by the short start-up period observed during the operation of the HAIS reactor. Received: 4 April 1997 / Received revision: 28 May 1997 / Accepted: 1 June 1997     

11beta-Hydroxylation of Cortexolone (Reichstein Compound S) to Hydrocortisone by Curvularia lunata Entrapped in Photo-Cross-Linked Resin Gels

Spores of Curvularia lunata were immobilized by entrapment with photo-cross-linkable resin prepolymers and incubated to form mycelium in potato dextrose broth containing cortexolone (Reichstein compound S) as an inducer of steroid 11beta-hydroxylase. In a buffer system containing 2.5% dimethyl sulfoxide, this immobilized mycelium hydroxylated cortexolone to hydrocortisone. The activity of this mycelium was comparable to the activity of free mycelium. Dimethyl sulfoxide did not inhibit hydroxylase activity at the concentration used and was effective in dissolving the product. Of the various photo-cross-linkable resin prepolymers examined, use of ENT-4000, whose main chain was polyethylene glycol 4000 (chain length, approximately 40 nm), resulted in maximum hydroxylation activity of the entrapped mycelium. The chain length of prepolymers affected markedly mycelial growth in the gels and, subsequently, the activity of the entrapped mycelium. The immobilized hydroxylation system was more stable than the system in free mycelium and could be reactivated by incubation of the entrapped mycelium in potato dextrose broth containing cortexolone. The system was tested 50 times during 100 days of operation and was found to carry out the desired transformation with overall yields of 60%.     

11β-Hydroxylation of Cortexolone (Reichstein Compound S) to Hydrocortisone by Curvularia lunata Entrapped in Photo-Cross-Linked Resin Gels

Spores of Curvularia lunata were immobilized by entrapment with photo-cross-linkable resin prepolymers and incubated to form mycelium in potato dextrose broth containing cortexolone (Reichstein compound S) as an inducer of steroid 11β-hydroxylase. In a buffer system containing 2.5% dimethyl sulfoxide, this immobilized mycelium hydroxylated cortexolone to hydrocortisone. The activity of this mycelium was comparable to the activity of free mycelium. Dimethyl sulfoxide did not inhibit hydroxylase activity at the concentration used and was effective in dissolving the product. Of the various photo-cross-linkable resin prepolymers examined, use of ENT-4000, whose main chain was polyethylene glycol 4000 (chain length, approximately 40 nm), resulted in maximum hydroxylation activity of the entrapped mycelium. The chain length of prepolymers affected markedly mycelial growth in the gels and, subsequently, the activity of the entrapped mycelium. The immobilized hydroxylation system was more stable than the system in free mycelium and could be reactivated by incubation of the entrapped mycelium in potato dextrose broth containing cortexolone. The system was tested 50 times during 100 days of operation and was found to carry out the desired transformation with overall yields of 60%.     

Viability of ectomycorrhizal fungus mycelium entrapped in calcium alginate gel

 We studied the viability of fragmented mycelium of Pisolithus tinctorius and Paxillus involutus entrapped in calcium alginate gel to determine the efficacy of this method of producing ectomycorrhizal fungus inoculum. Fungi were grown in MMN solution at 28  °C before being fragmented in a blender and subsequently entrapped in calcium alginate. We tested different ratios of alginate and mycelium suspension to 0.7 M CaCl₂. The ratio 8 : 10 resulted in well-formed beads of the highest viability for Paxillus involutus (99%) and for Pisolithus tinctorius (75%). Paxillus involutus mycelium was more than 90% viable when entrapped mycelium was 10 to 50 days old, and Pisolithus tinctorius attained its highest viability (55%) for 20- to 40-day-old mycelium. Gel entrapped Paxillus involutus mycelium grew well at all temperatures after 30 days of storage, but viability significantly decreased after 60 days storage at 6  °C on dry filter paper. For gel-entrapped Pisolithus tinctorius mycelium, viability was highest when stored at 25  °C in 0.7 M CaCl₂. Entrapment of Paxillus involutus fragmented mycelium in calcium alginate beads under the conditions that we propose can be used successfully to produce inoculum. Accepted: 11 October 1998     

Entrapment of Lavandula vera cells with synthetic resin prepolymers and its application to pigment production

Summary Cultured cells of Lavandula vera were entrapped with photosensitive synthetic resin prepolymers (PVA-SbQ). PVA-SbQ-entrapped cells grew well inside gel matrices and synthesized de novo blue pigments in the presence of l-cysteine as an inducer. The entrapped cells were superior to calcium alginate-entrapped cells judging from cell growth and total pigment productivity. Release of the pigments, which were almost insoluble in water, from the gels was markedly enhanced by the increase in hydrophilicity of the cell-entrapping gels. The entrapped cells could be used repeatedly for the pigment production.Dedicated to Professor Dr. Georg Manecke on occasion of his 70th birthday     

Immobilization and stability of the NAD-dependent hydrogenase from alcaligenes eutrophus and of whole cells

Summary The purified soluble NAD-dependent hydrogenase from Alcaligenes eutrophus was immobilized to porous glass beads according to the glutaraldehyde method retaining about 80% of its original activity. Entrapment of the purified hydrogenase in photo-crosslinkable prepolymers led to apparent activity yields of 10–80% dependent on the thickness of the gel film. The storage stability of entrapped hydrogenase (t/2 = 4 d) was considerably lower than that of glass-bound hydrogenase (t/2 = 150 d). During continuous production of NADH (turnover conditions), the half-life of entrapped hydrogenase was not longer than 10 h. Whole cells of A. eutrophus entrapped in a polyurethane matrix were used to produce NADH with hydrogen gas as electron donor. After 18 runs for 4h each and storage periods overnight the residual activity was still about 50%.     

Hydroxylation of indolyl-3-acetic acid by immobilized mycelium of Aspergillus niger

Summary The immobilization in polyacrylamide gel (PAAG) of the Aspergillus niger mycelium, which has the activity of hydroxylating indolyl-3-acetic acid (IAA) at 4-, 5-, and 6-positions of the indole nucleus, was studied. To preserve the hydroxylating activity, the immobilization should be performed at 5°C–10°C for 5–10 min. The hydroxylating activity of the A. niger mycelium entrapped in PAAG attained 70%–80% of that of free cells. The IAA transformation in the presence of sodium desoxycholate, polyethylene-glycol-400 (PEG-400), Span-60 or preincubation of granules entrapping mycelia in the presence of Tween-80 or PEG-400 not only double the hydroxylation rate but stabilize the activity as well. Gels entrapping mycelia may be used five or six times without altering activity. Incubation of gels with mycelium in the nutrient medium also increases and stabilizes the hydroxylating activity. In aerated columns, it is possible to obtain continuous hydroxylation of IAA, at a concentration of 0.5 g/l, by the immobilized mycelium of A. niger. The yield of hydroxy derivatives reached 70%, the activity remaining unaltered during 15 days' operation of the column.     

Degradation of pentachlorophenol by polyurethane-immobilized Flavobacterium cells.

Polyurethane-immobilized Flavobacterium cells (ATCC 39723) degraded pentachlorophenol (PCP) at initial concentrations as high as 300 mg liter-1. The reversible binding of PCP to the polyurethane was shown to be important in the protection of the cells from inhibition of PCP degradation. The degradation activity of the bacteria was monitored for 150 days in semicontinuous batch reactors. The degradation rate dropped by about 0.6% per day. PCP was degraded in a continuous-culture bioreactor at a rate of 3.5 to 4 mg g of foam-1 day-1 for 25 days. Electron micrographs of the polyurethane suggested that the cells were entrapped within 50- to 500-microns-diameter pockets in the foam.     

Degradation of pentachlorophenol by polyurethane-immobilized Flavobacterium cells

Polyurethane-immobilized Flavobacterium cells (ATCC 39723) degraded pentachlorophenol (PCP) at initial concentrations as high as 300 mg liter-1. The reversible binding of PCP to the polyurethane was shown to be important in the protection of the cells from inhibition of PCP degradation. The degradation activity of the bacteria was monitored for 150 days in semicontinuous batch reactors. The degradation rate dropped by about 0.6% per day. PCP was degraded in a continuous-culture bioreactor at a rate of 3.5 to 4 mg g of foam-1 day-1 for 25 days. Electron micrographs of the polyurethane suggested that the cells were entrapped within 50- to 500-microns-diameter pockets in the foam.     

Entrapment of microbial cells within polyurethane hydrogel beads with the advantage of low toxicity

Summary A new method is described for the entrapment of microbial cells in polyurethane (PUR) hydrogel beads. This hydrogel is produced from a hydrophilic pre-polymer blocked with bisulphite by adjusting the pH between 4 and 6.5. Bisulphite-blocked isocyanate has a substantially lower toxicity against living cells than unblocked (conventional) isocyanates. The poly(carbamoylsulfonate) (PCS) hydrogels have optimal elastic properties and therefore can be used for a matrix of biocatalysts in an agitated reactor as well as in a fluid-bed reactor. The results of ethanol fermentation ofSaccharomyces cerevisiae entrapped in PCS hydrogel beads, and of the denitrification activity of immobilizedParacoccus denitrificans are promising. In contrast, entrapped cells in conventional PUR hydrogels didn’t show any activity.     

Stereoselective hydrolysis of dl-menthyl succinate by gel-entrapped Rhodotorula minuta var. texensis cells in organic solvent

Summary dl-Menthyl succinate was successfully hydrolyzed stereoselectively by Rhodotorula minuta var. texensis cells entrapped within photo-crosslinked or polyurethane resin gels in water-saturated n-heptane. The hydrolyzed product was found to be pure l-menthol. The catalytic activity of the immobilized cells, especially those entrapped in urethane polymers, was far more stable than that of the free cells. The half-life of the polyurethaneentrapped cells was estimated to be 55–63 days in the organic solvent.Dedicated to the 65th birthday od Professor Dr. G. Manecke     

A thermodynamic model to predict Phanerochaete chrysosporium INA-12 adhesion to various solid carriers in relation to lignin peroxidase production

A thermodynamic model was used in this study to predict the adhesion of Phanerochaete chrysosporium INA-12 as conidiospores or mycelium to various solid carriers. Theoretical predictions were closely reflected by experimental results. Amount of immobilized mycelium was higher for hydrophobic (polypropylene and polyurethane) than for hydrophilic carrier (stainless steel and grey). Lignin peroxidase production was stimulated in the same way. However, better results were obtained with polyurethane than with polypropylene and with grey than with stainless steel. These results were attributed to roughness effects of solid surfaces. Surface morphology characterization showed that the surface roughness parameter R(A) was higher for polyurethane and grey as compared to polypropylene and stainless steel, respectively. On the other hand, polyurethane is not simply rugous; it has an intraparticle porosity as well as a higher total surface area as compared to polypropylene.     

Acid proteinases production by humicola lutea cells immobilized in polyhydroxyethylmethacrylate gel

The spores of Humicola lutea entrapped in polyhydroxyethylmethacrylate gel were precultivated in production medium for mycelial formation. The immobilized mycelium was reused in batch mode for acid proteinases production. The influence of precultivation time, initial inoculum gel volume, and gel particle size on the enzyme activity and proteinases production half-life were studied. After 70 h precultivation of the entrapped spores (10 ml initial inoculum volume, 12–27 mm³ gel particle size) maximum proteinases activity of 100–140% (compared with free cells) was registered in 15 reaction cycles. Under the same condition the half-life time was 18 cycles, while for the free cells it was 5 cycles. The main advantage of the polyhydroxyethylmethacylate immobilized H. lutea was the long acid proteinases production half-life at a low concentration of outgrowing cells in the medium.     

Stability of calcium-alginate during citric acid production of immobilized Aspergillus niger

Summary This article introduces an easy to handle immobilization apparatus for the entrapment of microbial cells, organelles and enzymes in spherical gel beads.Ca-alginate beads with entrapped cells of Aspergillus niger showed typical shrinking behaviour (from 3.00 mm to 2.25 mm particle diameter). A loss of stability down to 20% of the initial strength during precultivation of the fungus and within the following citric acid production occurred. The observed particle shrinkage was due to the increasing acidification of the medium, whereas the decreased mechanical strength was caused by the entrapped growing microorganism. This was confirmed by electron scanning micrographs, indicating a sponge-like gel structure within the region of enhanced mycelium growth which reduced diffusional resistance of the matrix. Therefore no differences were found between citric acid production of Ca-alginate entrapped Aspergillus niger at 3 mm and 1.5 mm initial particle size.     

Sorption isotherms and kinetics in the primary biodegradation of anionic surfactants by immobilized bacteria:: II. Comamonas terrigena N3H

Comamonas terrigena N3H was immobilized by covalent linking on silanized inorganic supports and by physical entrapment of cells within calcium alginate beads and reticulated polyurethane foam. Both entrapped cells were efficient for the primary biodegradation of the anionic surfactants dihexyl sulphosuccinate (DHSS) and dioctyl sulphosuccinate (DOSS), furthermore, exhibiting, in the case of polyurethane immobilized cells, a positive fractionating effect of the substrate by adsorption onto the polymer matrix. The overall kinetics for the surfactant removal from water were well-fitted to a biphasic process, a rapid passive sorption step of the surfactant onto the cell-loaded support and the intrinsic primary biodegradation slower step, both acting synergically.     

Production of nikkomycin by immobilized Streptomyces cells — Physiological properties

Summary The antibiotic nikkomycin can be produced by calcium alginate immobilized mycelium of Streptomyces tendae Tü 901 in batch and continuous culture.Scanning electron micrographs show the porous structure of the matrix and the distribution of the cells in the gel.Some physiological properties of free and immobilized mycelia were compared. Immobilization does not change the relative amounts of nikkomycin compounds in the culture broth. DNA and protein content were the same in free and immobilized cells. The specific activity of fructosediphosphate aldolase dropped during fermentation and was lower for entrapped than for free cells. The specific activity of mannitol dehydrogenase increased up to the end of the fermentation and was the same for free and immobilized mycelium.In continuous culture the relative amount of mannitol consumed decreased with increasing flow rate. When the medium was supplemented with amino acids mannitol consumption increased significantly.Dedicated to Prof. Dr. L. Acker on the occasion of his 70th birthday     

Photosynthetic production of fuels and chemicals in immobilized systems

Whole cells of algae, cyanobacteria and photosynthetic bacteria entrapped in alginate gels or polyurethane foams can retain their photo-synthetic activities for months and in some cases for years. Such immobilized cells can be used in bioreactors for the production of H₂, NH₃, NADPH₂, carbohydrates, hydrocarbons, etc., with sunlight as the energy source.     

Immobilized Aspergillus sydowii produces xylanase

Summary Spores ofAspergillus sydowii, immobilized in 2.5% caleium alginate was used as inoculum in batch cultures for production of xylanase enzyme using xylan as the sole carbon source. Partially germinated mycelium from these entrapped spores produced significant amount of the enzyme in a short period of 24 hours and the same inoculum could be used repeatedly for at least 5 cycles with less than 10% loss of enzyme activity.     

Production of acid proteinases byHumicola lutea immobilized in polyacrylamide gel

Summary Fungal spores ofHumicola lutea 120–5 were entrapped in 5% polyacrylamide gel and were cultivated for 44–48 h to form a mycelial network inside the beads. A dense mycelial growth also occurred on the surface of the beads. It was possible to reuse the immobilized mycelium for production of acid proteinases in 12 different batches without loss of mechanical stability. The inoculum size should be controlled prior to its transfer into fresh production medium. Maximal enzyme production exceeding the level of free cell fermentation was registered in the fourth to seventh cycles. According to the size of the inoculum, half of the initial production rate was reached after 7–14 batches.