Industrial Waste Reuse and By‐product Synergy Optimization

By‐product synergy is a growing practice worldwide. It consists in the maximization of resources utilization with the replacement of raw materials by by‐products as inputs for industrial processes. In order to support decision making in such strategic projects, appropriate tools must be developed. This article presents the results of a research project, which includes the development of a multiobjective mathematical programming model for the optimization of by‐product flows, synergy configurations, and investment decisions in eco‐industrial networks. This model is evaluated using data related to the Kalundborg industrial symbiosis (IS) in order to illustrate its utilization, as well as to assess, in a retrospective manner, the behavior of the companies involved with respect to both economic and environmental benefits of synergies. The experiments also illustrate the influence of the municipality on synergy implementation and how a scenario‐based approach can be used to anticipate raw material price increase. The results are generally coherent with the actual timing of synergy initializations. Further, the considerable effect of water price on the length of investments’ payback period illustrates the impact of policies and regulations on IS.     

Assessment of the National Eco-Industrial Park Standard for Promoting Industrial Symbiosis in China

Eco-industrial park (EIP) projects have become more prevalent in China. In order to evaluate the performance of such innovative projects, the State Environmental Protection Administration (SEPA) has set up a new national standard for EIPs, the first of its kind globally. This article examines the applicability and feasibility of the indicator system established in the standard. It first presents the details of this new standard. Then benefits and challenges in the standard's application are analyzed. The analysis shows that the new indicators are eco-efficiency-oriented and do not address the essence of the EIP. In the future, there will be a need to revise this set of indicators by considering the principles of eco-industrial development and local realities in order to ensure that the indicators are indeed used to promote sustainable development of industrial parks.     

Industrial Symbiosis Dynamics and the Problem of Equivalence: Proposal for a Comparative Framework

Industrial symbiosis (IS), one of the founding notions within the field of industrial ecology, has diffused throughout significant parts of the world as a practice that can reduce the ecological impact of the industrial processes of groups of firms. In this article, we propose a fresh look at this research topic, building on the considerable advances that have been made in the last 15 years in understanding how IS comes about. We propose a conceptual and theoretical framework for taking on the challenge of comparative analysis at a global level. This requires developing an approach to address a solution to the problem of equivalence: the difficulty of comparing instances of IS across different institutional contexts. The proposed framework emphasizes IS as a process and attempts to address the obstacles to comparative study by (1) identifying terminology to examine IS variants, (2) providing a typology of IS dynamics, and (3) formulating key research questions to illuminate a way forward. In developing our argument, we build on the collective experiences of collaborative research efforts in North America, Europe, and Asia as evidenced in recent overviews of the literature.     

“Uncovering” Industrial Symbiosis

Since 1989, efforts to understand the nature of interfirm resource sharing in the form of industrial symbiosis and to replicate in a deliberate way what was largely self‐organizing in Kalundborg, Denmark have followed many paths, some with much success and some with very little. This article provides a historical view of the motivations and means for pursuing industrial symbiosis—defined to include physical exchanges of materials, energy, water, and by‐products among diversified clusters of firms. It finds that “uncovering” existing symbioses has led to more sustainable industrial development than attempts to design and build eco‐industrial parks incorporating physical exchanges. By examining 15 proposed projects brought to national and international attention by the U.S. President's Council on Sustainable Development beginning in the early 1990s, and contrasting these with another 12 projects observed to share more elements of self‐organization, recommendations are offered to stimulate the identification and uncovering of already existing “kernels” of symbiosis. In addition, policies and practices are suggested to identify early‐stage precursors of potentially larger symbioses that can be nurtured and developed further. The article concludes that environmentally and economically desirable symbiotic exchanges are all around us and now we must shift our gaze to find and foster them.     

Scaling‐Up of Industrial Symbiosis in the Korean National Eco‐Industrial Park Program: Examining Its Evolution over the 10 Years between 2005–2014

In 2005, South Korea initiated the 15‐year National Eco‐Industrial Park Development Program in three stages to gradually transform aged industrial complexes into eco‐industrial parks (EIPs) by promoting industrial symbiosis (IS). Building upon the pilot experiences from the first 5 years, the second phase of the program focused on the scaling‐up of IS at a broader regional level. Key scaling‐up strategies included the expansion of target areas by connecting multiple industrial complexes, the standardization of processes and dissemination of learning, and the development of large‐scale projects that could contribute to the regional development. In this study, we examined the evolution of IS over the last 10 years between 2005 and 2014, primarily to understand the characteristics and impact of these scaling‐up strategies. Our findings showed that the scale of IS in the second phase had increased in various aspects in comparison to that in the first phase. The number of operating projects had increased from 52 to 159, the number of participating firms increased from 90 to 596, and the average distance of IS increased from 40 to 48 kilometers. The size of economic and environmental benefits also increased along with an increase in the private investment and government research funding. We further analyzed the role of the regional EIP centers as facilitators, how their activities influenced the scaling‐up of IS, and discussed the characteristics of the Korea's approach to IS.     

Industrial symbiosis in the forestry sector: A case study in southern Brazil

Industrial symbiosis (IS) is an important concept in the field of industrial ecology that has disseminated worldwide as a practice to decrease the ecological impact of industrial processes through the exchange of by‐products and waste between units in a system. The forestry industry is the main economic activity in the region of Lages in southern Brazil. IS relationships have expanded with the use of waste material from wood processing and strengthened cooperation between companies in different sectors. The aims of this article were to: a) quantify the level of IS in the system, b) identify the benefits of IS for participants, and c) explain why the network further developed IS to the formation of an industrial ecosystem. A questionnaire was administered during visits to 24 forestry companies in order to analyze their products and processes, commercial relations, positive impacts, and local insertion. The industrial symbiosis indicator (ISI) was determined using waste stream data from the system to represent the level of symbiosis among the companies in this region. The results show that the companies participate in a symbiotic network, mainly involving the exchange of chips, bark, sawdust and shavings. In most cases, these exchanges occur between nearby companies, constituting an extensive industrial ecosystem.     

Framework for Applying a Complex Adaptive System Approach to Model the Operation of Eco‐Industrial Parks

Models of eco‐industrial parks (EIPs) might help us transform our production systems by fostering the emergence of sustainable EIPs since such models have the potential to support the decision‐making processes of cooperative companies that participate and to decrease operational uncertainties. In this article, a conceptual framework for modeling the operation of EIPs is presented. The framework is underpinned by complex adaptive systems theory, industrial ecology, and an analysis of the experiences of existing EIPs. The proposed framework draws on the observed strengths of two types of industrial symbiosis models—planned eco‐industrial parks (PEIPs) and EIPs that developed through self‐organizing symbiosis (SOS)—as well as their observed weaknesses and the features of complex adaptive systems. From this analysis, five key properties to be modeled are deduced: functionality, reliability, life span, theoretical knowledge, and adaptability. It is proposed that the properties of functionality and theoretical knowledge are determined by the goals of the EIP and its member companies, while the property of adaptability is determined by the understanding that the companies in an EIP have of the environment surrounding the EIP, while the properties of reliability and life span are determined by the internal and external relationships of the companies that make up an EIP.     

Environmental Impact and Intensity of Processes in Selected Services Companies

The study fills the gap in existing literature by comparing the economic costs and environmental impacts of processes in four services companies in Europe and the United States. Process-based life cycle assessment (LCA) and the case study method are used to compare companies both on four global-scale impacts and on environmental intensity (impacts per unit cost). The study builds on prior publications on the environmental contribution of processes. The processes include all the activities of the companies that result in an entry into the bookkeeping records. The results show that despite the substantial differences in organizational characteristics and line of business, all the cases had similar environmental contributions and intensity profiles. Wages, which accounted for over half of the costs, were assumed not to cause any environmental impacts. By contrast, the office premises, which generated less than 10% of the costs, caused around 50% of the environmental impacts. At a more general level, the results suggest that both the high environmental impact and the high intensity are attributed mostly to a few premises-related processes in the services industry. The results also seem to imply that the companies could gain added value by using life cycle assessment in determining the significant environmental impacts of their operations.     

Transforming the Cement Industry into a Key Environmental Infrastructure for Urban Ecosystem: A Case Study of an Industrial City in China

Under the dual pressure of environmental constraints and increasingly thin profit margins, the cement industry in China is in a predicament. To alleviate the environmental and the economic pressure of the cement industry and to tackle the problem of delayed environmental infrastructure construction, this article introduced an urban ecosystem in which the cement industry was transformed into an effective complement to environmental infrastructure. The Xinfeng Cement Industrial Park in China, which has a production capacity of 5 million tonnes per annum (Mt/a) of clinker, was chosen as a case study. Our methodology involved proposing technologies to develop an efficient cement plant‐centered urban ecosystem; evaluating its environmental and economic performance; identifying barriers in its promotion; and proposing supportive policies. Results showed that the city's waste recycling ratio rose from about 50% to 70%, saving 0.6 Mt/a of coal equivalent and reducing about 3.0 Mt/a of resulting carbon dioxide (CO₂) emissions. The life span of the city's landfill site was extended by about 30 years. The total investment was 3.2 billion yuan (about US$480 million), 1 with an average payback period of 3 years. The Xinfeng Cement Industrial Park was transformed from an energy‐intensive consumer and a significant CO₂ emitter to a key industrial waste recycler, a crucial municipal waste co‐processor, an important new building material supplier, and a potential energy producer. Last, the “not‐in‐my‐back‐yard” (NIMBY) effect from constructing new environmental infrastructure was also avoided.     

A Process Perspective on Industrial Symbiosis

It has been long recognized in the conceptual literature that industrial symbiosis requires a perspective that focuses on long‐term evolution. This has not yet been matched by adopting an adequate process‐oriented research methodology. This article provides the underpinnings for such a methodology, presents a developed methodology, event sequence analysis, and shows its added value through a set of research questions and an empirical example. It shows how the process perspective leads to asking new research questions as well as the uncovering of new insights about the emergence, evolution, and dissolution of symbiotic relationships and the institutional capacity required to build such relationships.     

A Framework for Accurately Informing Facilitated Regional Industrial Symbioses on Environmental Consequences

Facilitated regional industrial symbiosis (FRIS) initiatives mainly aim at increasing regional resource‐use efficiency, but should also assess and anticipate other environmental consequences of the intended structural system changes. To successfully embed environmental criteria in an FRIS process, the environmental impacts resulting from induced system changes should comprehensively address all environmental aspects relevant to stakeholders. Normative environmental assessment frameworks used in FRIS, such as life cycle assessment, fail to address the ambiguity surrounding the concept of environment itself and its social foundations. The “environment” is a polysemous (i.e., has multiple meanings), relative and subjective construction and environmental consequences of FRIS initiative should be selected by means of environmental assessment frameworks that enable subjective identification of environmental phenomena of interest. We propose such an environmental assessment framework providing both (1) a logical basis accommodating all FRIS stakeholders’ perceptions of the environment and environmental consequences and (2) a method, embedding that logical basis, for the consideration of environmental consequences in FRIS. The logical basis is built by conceptually structuring independent key elements of the perception of “environment,” that is, the relation between environmental consequences and FRIS stakeholders (object‐subject relation). This generic environmental assessment framework contrasts with the direct use of normative frameworks under which both the phenomena of interest and their indicators are conflated and predefined. The proposed framework is partially illustrated by describing its application to a specific case: the identification of phenomena of interest within an FRIS process aiming to recycle organic residues in Réunion.     

Industrial Ecosystems and Food Webs: An Expansion and Update of Existing Data for Eco‐Industrial Parks and Understanding the Ecological Food Webs They Wish to Mimic

Cyclical industrial networks are becoming highly desirable for their efficient use of resources and capital. Progress toward this ideal can be enhanced by mimicking the structure of naturally sustainable ecological food webs (FWs). The structures of cyclic industrial networks, sometimes known as eco‐industrial parks (EIPs), are compared to FWs using a variety of important structural ecological parameters. This comparison uses a comprehensive data set of 144 FWs that provides a more ecologically correct understanding of how FWs are organized than previous efforts. In conjunction, an expanded data set of 48 EIPs gives new insights into similarities and differences between the two network types. The new information shows that, at best, current EIPs are most similar to those FWs that lack the components that create a biologically desirable cyclical structure. We propose that FWs collected from 1993 onward should be used in comparisons with EIPs, given that these networks are much more likely to include important network functions that directly affect the structure. We also propose that the metrics used in an ecological analysis of EIPs be calculated from an FW matrix, as opposed to a community matrix, which, to this point, has been widely used. These new insights into the design of ecologically inspired industrial networks clarify the path toward superior material and energy cycling for environmental and financial success.     

Linking Industrial Ecology with Business Strategy: Creating Value for Green Product Design

As organizations practice environmental design, some discover green design positively impacts business performance. This article demonstrates how an organization can employ existing design methods and tools with the Kano technique to craft an environmental product design strategy that enhances its business strategy. These tools expand the toolbox of the industrial ecologist and enable the link between green design and business improvement. The Kano technique was developed in the 1980s to facilitate design of innovative products. We also introduce terminology and concepts such as “voices of the environment,”“environmental knowledge management,”“environmental profile,” and “environmental product attribute” in order to bridge the gap between industrial ecology and business concerns. To demonstrate how an organization can find the synergy between business value and environmental value, this article describes three activities and their corresponding tools and exhibits their use with industry examples. First, we present techniques by which designers can identify and prioritize customers and stakeholders who voice both environmental and business concerns. Second, we describe how voice‐of‐the‐customer translation techniques can be used to efficiently collect and translate data from these customers and stakeholders into critical environmental product and service attributes. Third, we discuss how the Kano technique can be used to connect green design to business strategy by making visible the variety of stakeholder and customer perceptions of these critical environmental attributes. Examples then demonstrate how those perceptions suggest appropriate approaches for integrating the critical environmental attributes into product and business strategy. Finally, we provide examples based on work done with General Electric Medical Systems (GEMS) to illustrate the design of products that improve environmental performance while adding greater perceived value for numerous customers along material‐flow value chains.     

Environmental Performance Analysis of Eco‐Industrial Parks in China: A Data Envelopment Analysis Approach

In pursuit of more sustainable development of industry, China has been actively developing eco‐industrial parks (EIPs) for more than a decade. However, the environmental value of these EIPs remains largely unverified. This study aimed to evaluate the environmental performance of national EIPs in China using data envelopment analysis. Eco‐efficiency and environmental performance indices were used to represent the static and dynamic environmental performance of EIPs, respectively. An environmental performance index was formed by combining measures of eco‐efficiency in a dynamic setting with the sequential Malmquist index approach. We obtained three main empirical findings. First, 34 national EIPs exhibited a cumulative environmental performance improvement of 89.4% from 2007 to 2010, which is primarily the result of eco‐efficiency change rather than environmental technical change. Second, compared with the trial EIPs, the demonstration EIPs had a higher average eco‐efficiency (0.611 vs. 0.446 in 2010) and experienced greater average environmental performance improvement (129% vs. 60%). Third, the EIPs retrofitted from high‐tech industrial development zones exhibited much higher average eco‐efficiency (0.798 vs. 0.440 in 2010) than those retrofitted from economic and technical development zones. The key measures supporting the performance improvement and policy implications for the development of EIPs are also discussed.     

Integration of Ecosystem Services into Ecological Risk Assessment for Implementation in Ecosystem-Based River Management: A Case Study of the Yellow River,China

Ecological risk assessment (ERA) is a scientific tool used to support ecosystem-based management (EBM), but most current ERA methods consider only a few indices of particular species or components. Such limitations restrict the scope of results so that they are insufficient to reflect the integrated risk characterization of an ecosystem, thereby inhibiting the application of ERA in EBM. We incorporate the concept of ecosystem services into ERA and develop an improved ERA framework to create a comprehensive risk map of an ecosystem, accounting for multiple human activities and ecosystem services. Using the Yellow River as a case study, we show how this framework enables the implementation of integrated risk characterization and prioritization of the most important ecological risk issues in the ecosystem-based river management of the Yellow River. This framework can help practitioners facilitate better implementation of ERA within EBM in rivers or any target ecosystem.     

Accounting for Emissions and Sinks from the Biogeochemical Cycle of Carbon in the U.S. Economic Input‐Output Model

Biogeochemical cycles are essential ecosystem services that continue to degrade as a result of human activities, but are not fully considered in efforts toward sustainable engineering. This article develops a model that integrates the carbon cycle with economic activities in the 2002 U.S. economy. Data about the carbon cycle, including emissions and sequestration flows, is obtained from the greenhouse gas inventory of the U.S. Environmental Protection Agency. Economic activities are captured by the economic input‐output model available from the Bureau of Economic Analysis. The resulting model is more comprehensive in its accounting for the carbon cycle than existing methods for carbon footprint (CF) calculations. Examples of unique flows in this model include the effect of land‐use and land‐cover change on carbon dioxide flow within the U.S. national boundary, carbon sequestration in urban trees, and emissions resulting from liming. This model is used to gain unique insight into the carbon profile of U.S. economic sectors by providing the life cycle emissions and sequestration in each sector. Such insight may be used to support policies, manage supply chains, and be used for more comprehensive CF calculations.     

Searching for Leverage to Conserve Forests: The Industrial Ecology of Wood Products in the United States

The forest and the creatures it shelters exemplify nature, and logging exemplifies the impacts of humans. In the 1990s Americans annually removed 70% more timber from the forest than in 1900. Since I900 population rose more than three times and gross domestic product (GDP) per person almost five. Despite more people, affluence, and logging, U.S. forest area remained constant. Since mid-century, standing timber volume me nearly 30%. Consumers, millers, and foresters, responding to changes in style, ethics, and technology, have contributed to these outcomes. We examine the role of each actor in the industrial ecology of forests for their leverage for sparing forests. Consumers lessened their use of wood products per GDP (Intensity of Use) during the century by 2.5% annually to offset expanding population and GDP per person, a trend that will level or lower timber consumption if population and affluence grow as expected. Millers became highly efficient at utilizing wood and recycled fiber for their material or energy, a success that limits their fcrture leverage. Foresters have leverage to grow trees faster and thus use less forest land to grow and harvest timber. Steady or declining demand for trees coupled to productive forests could spare more US. forest land for sequestering carbon, ecosystem services, and habit for nature.     

A Method for Measuring the Efficiency Gap between Average and Best Practice Energy Use: The ENERGY STAR Industrial Energy Performance Indicator

A common feature distinguishing between parametric/statistical models and engineering economics models is that engineering models explicitly represent best practice technologies, whereas parametric/statistical models are typically based on average practice. Measures of energy intensity based on average practice are of little use in corporate management of energy use or for public policy goal setting. In the context of companyor plant‐level indicators, it is more useful to have a measure of energy intensity that is capable of indicating where a company or plant lies within a distribution of performance. In other words, is the performance close to (or far from) the industry best practice? This article presents a parametric/statistical approach that can be used to measure best practice, thereby providing a measure of the difference, or “efficiency gap,” at a plant, company, or overall industry level. The approach requires plant‐level data and applies a stochastic frontier regression analysis used by the ENERGY STAR^TM industrial energy performance indicator (EPI) to energy intensity. Stochastic frontier regression analysis separates energy intensity into three components: systematic effects, inefficiency, and statistical (random) error. The article outlines the method and gives examples of EPI analysis conducted for two industries, breweries and motor vehicle assembly. In the EPI developed with the stochastic frontier regression for the auto industry, the industry median “efficiency gap” was around 27%.     

Waste Generation Flows and Tourism Growth: A STIRPAT Model for Mallorca

Several studies have examined the relationship between environmental degradation and population growth. However, most of them do not take into account the difference between local population and tourist arrivals, which is considerably important for mature tourist destinations. This article contributes to the literature by separating these two groups within the framework of IPAT‐based models to measure the impact of tourist arrivals in terms of municipal solid waste generation for Mallorca. The model leads to a stochastic differential equations system, which shows that this mature tourist destination has higher population elasticity than industrial economies. Moreover, the model allowed us to measure the elasticity of substitution between lower‐ and higher‐income tourists. Results showed that an increase of 1% on tourist arrivals growth rate would generate an increase in waste disposal generation of 1.25%. Furthermore, an increase of tourist expenditures by 1% on the destination would lead to an increase of municipal solid waste generation of 0.51%.