Bench-scale development and evaluation of a fungal bioreactor for color removal from bleach effluents

Summary A recently developed color removal method uses a ligninolytic fungus,Phanerochaete chrysosporium, and a rotating biological contactor to decolorize pulp and paper bleach effluents. Bench-scale studies were undertaken with the objective of developing an aeration reactor to remove color. Culture conditions and biomass characteristics of the process were established. Experiments determined that the aeration process had a maximum color removal rate of 1300 color units per liter per day.     

Anaerobic fluidised bed for the purification of effluents from chemical and mechanical pulping

Anaerobic treatment has seldom been used for wastewaters from the pulp and paper industry and other branches of the chemical industry. Escape of volatile pollutants to the atmosphere, which always occurs during aerobic treatment, is avoided, and much less sludge is being produced than in an aerobic process. The greatest obstacle for using anaerobic treatment in the pulp and paper industry is the large wastewater volume, which necessitates short hydraulic detention times, because the treatment is to occur in an enclosed space. We used solid carrier particles to prevent wash-out of biomass from the reactor at high hydraulic loading, and an up-flow system in order to be able to use very small carrier particles, maximizing the surface area for biomass attachment. In this paper we describe and discuss the results obtained with this type of anaerobic reactor (fluidised bed) at bench and semitechnical scale for wastewaters from pressurized ground wood pulping and paper manufacture, sulphite pulp evaporator condensate and bleach waste. Earlier work with Kraft pulp bleaching effluent and thermomechanical pulping wastewater and evaporator condensates using anaerobic reactors is also discussed. The results obtained thus far show that there are several wastewater streams from the pulping industry, where 60 to 90% of the dissolved organic pollutants (measured as COD_Cr or TOC) was biodegraded within 4 to 24 h. The high strength waste streams (COD_Cr 2000 mg O₂ 1⁻¹) allowed organic space load of 4 to 10 kg COD_Cr m⁻³ reactor volume d⁻¹. With low strength wastes the hydraulic loading was the limiting factor.     

白腐菌对纸浆漂白的研究进展*

综述了白腐菌对纸浆的漂白作用。包括用于纸浆漂白的白腐菌类型,白腐菌漂白纸浆的纸浆类型,白腐菌漂白纸浆的工艺装置,以及微生物漂白存在的问题和前景。     

Bioremediation of paper and pulp mill effluents

Pulp and paper mill effluents pollute water, air and soil, causing a major threat to the environment. Several methods have been attempted by various researchers throughout the world for the removal of colour from pulp and paper mill effluents. The biological colour removal process uses several classes of microorganisms--bacteria, algae and fungi--to degrade the polymeric lignin derived chromophoric material. White rot fungi such as Phanerochaete chrysosporium, Corius versicolor, Trametes versicolor etc., are efficient in decolourizing paper and pulp mill effluents. Gliocladium virens, a saprophytic soil fungus decolourised paper and pulp mill effluents by 42% due to the production of hemicellulase, lignin peroxidase, manganese peroxidase and laccase.     

Repeated batch process for biological treatment of black liquor using brown-rot basidiomycete <Emphasis Type="Italic">Fomitopsis</Emphasis> sp. IMER2

A repeated batch operation is developed for the treatment of alkaline pulp black liquor, through a process of biological acidification precipitation of lignin using brown rot fungus Fomitopsis sp. IMER2. The results showed that COD and color removal of black liquor was dependent on the biomass concentration, pH decrease and initial COD. Based on these results, the repeated batch process was successfully carried out 12 times over 36 days in an air bubble column bioreactor. The average reduction of COD and color was approximately 40% and 70%, respectively.     

Extraction of xylans from hardwood chips prior to kraft cooking

The aim of this work is to define an extraction process of hemicelluloses from hardwood chips, prior to their transformation into paper pulp by the kraft process. Eucalyptus wood chips were submitted to autohydrolysis and acid hydrolysis treatments. Autohydrolysis means that no extra acid is added during the heating of the wood suspension, whereas sulphuric acid is added for the acid hydrolysis treatment. The liquor to wood ratio was 4, and temperature and time were varied so as to optimise the hemicelluloses extraction. Quantities of xylans varying between 12 and 38 g/l of hydrolysate (or between 9 and 15% on wood) could be extracted.Kraft cooking process was applied to the pre-hydrolysed wood chips. It was shown that they were easier to delignify than untreated wood chips, and the resulting pulp was also easier to bleach. The resulting cellulosic fibres were characterised for their papermaking properties: the higher the pentosan removal, the lower the strength properties of the pulps produced.     

Pulp and paper mill solid wastes as substrates for single-cell protein production

We have investigated the upgrading of some typical pulp and paper mill solid wastes into protein-enriched animal feed using the cellulolytic fungus Chaetomium cellulolyticum. The waste residues used were six different primary clarifier sludges and a sample of tertiary centricleaner rejects. These were obtained from mills whose modes of operation spanned the range typically in present-day usage: groundwood, sulfite, semichemical, Kraft, and thermomechanical pulping, with and without bleaching. Crude protein production from the solid waste residues is compared to that obtainable from fermentation of untreated or caustic-pretreated sawdusts. Some of these waste residues, especially the Kraft pulp mill rejects, appear to be promising sources of substrate for single-cell protein production. In these preliminary findings, up to 28% dry weight crude protein content of the product has been obtained at specific growth rates of up to 0.12hr^?1 on direct utilization of the wastes.     

Biodegradation of lignocellulosic waste by Aspergillus terreus

Biodegradation of lignocellulosic waste by Aspergillus terreus is reported for the first time. This isolate produced 250 CMCase (carboxymethyl cellulase or endoglucanase) U.ml(-1) and biodegraded hay and straw during 3 days and the biomass production on straw was 5g.L(-1) dry weight from 0.25 cm2 inoculated mycellium. This strain secreted endocellulases and exocellulases in the culture medium, but some of the enzymes produced, remained cell membrane bound. Cell bound enzymes were released by various treatments. The highest amount of endoglucanase and exoglucanase was released when the cells were treated with sonication. Aspergillus terreus was added to two tanks containing sugar wastewater and pulp manufacturing waste, as a seed for COD removal. This fungus reduced the COD by 40-80 percent, also, ammonia was reduced from 14.5 mM to 5.6 mM in sugar beet wastewater. The effects of crude enzyme of this fungus for COD removal was studied.     

Anaerobic degradation of adsorbable organic halides (AOX) from pulp and paper industry wastewater

Adsorbable organic halides (AOX) are generated in the pulp and paper industry during the bleaching process. These compounds are formed as a result of reaction between residual lignin from wood fibres and chlorine/chlorine compounds used for bleaching. Many of these compounds are recalcitrant and have long half-life periods. Some of them show a tendency to bioaccumulate while some are proven carcinogens and mutagens. Hence, it is necessary to remove or degrade these compounds from wastewater. Physical, chemical and electrochemical methods reported to remove AOX compounds are not economically viable. Different types of aerobic, anaerobic and combined biological treatment processes have been developed for treatment of pulp and paper industry wastewater. Maximum dechlorination is found to occur under anaerobic conditions. However, as these processes are designed specifically for reducing COD and BOD of wastewater, they do not ensure complete removal of AOX. This paper reviews the anaerobic biological treatments developed for pulp and paper industry wastewater and also reviews the specific micro-organisms reported to degrade AOX compounds under anaerobic conditions, their nutritional and biochemical requirements. It is imperative to consider these specific micro-organisms while designing an anaerobic treatment for efficient removal of AOX.     

Colour remediation of pulp mill effluent using purified fungal cellobiose dehydrogenase: reaction optimisation and mechanism of degradation

Cellobiose dehydrogenase purified from two different fungal sources was assessed for its ability to remove and/or reduce colour from pulp mill bleach plant effluent. Cellobiose dehydrogenase purified from Phanerochaete chrysosporium was shown to prefer acidic conditions and was consequently used to treat the acid effluent stream discharged from a pulp mill bleach plant, while an analogous enzyme originating from Humicola insolens preferred alkaline conditions, and was applied to the effluent discharged from the caustic sewer of the bleach plant. Both enzyme preparations were able to remove colour from their respective effluent sources to a comparable extent. Up to 50% of the effluent colour was removed within 4 days when treated under optimised conditions. Furthermore, it was also shown that this enzymatic approach was effective at removing colour generated by both softwood and hardwood resources. Mechanistically, it was shown that colour was removed from all molecular weight fractions, and the higher molecular weight material (>300 kDa) was concurrently preferentially degraded. Cellobiose dehydrogenase treatment of effluent did not target phenolic, stilbene, or alpha-carbonyl structures, but did affect the quinone content. Further investigations using model compounds confirmed these results, and subsequently showed that only the para-quinones with low substitution were reduced with cellobiose dehydrogenase.     

A Possible Role of Manganese Peroxidase during Biobleaching by the Pulp Bleaching Fungus SKB-1152

The fungus SKB-1152 bleaches oxygen-alkaline treated hard wood kraft pulp (OKP) rapidly. In the initial phase of fungal treatment, maximum production of manganese peroxidase (MnP) was observed. The filtrate from a 1-day fungal treatment could bleach OKP when manganese, glucose, and glucose oxidase were added. A possible role of MnP in the initial fungal bleaching process is suggested.     

Biological bleaching of hardwood kraft pulp using Trametes (Coriolus) versicolor immobilized in polyurethane foam

Summary Incubation of hardwood kraft pulp (HWKP) in agitated aerated cultures of the white-rot fungus Trametes versicolor increases pulp brightness and decreases its residual lignin content. A consequence of this biobleaching with whole cultures is that the resulting pulp also contains fungal biomass (up to ca. 10% (w/w)). In this report culture conditions for the immobilization of T. versicolor on polyurethane foam and bleaching of HWKP with the immobilized fungus are described. The major advantage of using immobilized fungus to bleach HWKP is that the fungal biomass can be separated from the pulp after treatment, resulting in a biologically bleached pulp free of fungal mycelium. From an analysis of pulp samples bleached with free and foam-immobilized mycelium, we conclude that fungal biomass in pulp treated with free mycelium accounts for up to 25% of the reduction in pulp viscosity (indication of cellulose chain length) whereas the zero span breaking length (indication of fibre strength) is not significantly affected by the presence of the fungus. Immobilization of the fungus on polyurethane foam also allows the repeated use of the same fungal biomass to bleach successive batches of pulp, either immediately or after storage at 4°C. Offprint requests to: I. D. ReidIssued as NRCC no. 30975     

Biodegradation of lignocellulosic waste by Aspergillus terreus

Biodegradation of lignocellulosic waste by Aspergillus terreus is reported for the first time. This isolate produced 250 CMCase (carboxymethyl cellulase or endoglucanase) U.ml^-1 and biodegraded hay and straw during 3 days and the biomass production on straw was 5g.L^-1dry weight from 0.25 cm² inoculated mycellium. This strain secreted endocellulases and exocellulases in the culture medium, but some of the enzymes produced, remained cell membrane bound. Cell bound enzymes were released by various treatments. The highest amount of endoglucanase and exoglucanase was released when the cells were treated with sonication. Aspergillus terreus was added to two tanks containing sugar wastewater and pulp manufacturing waste, as a seed for COD removal. This fungus reduced the COD by 40–80 percent, also, ammonia was reduced from 14.5 mM to 5.6 mM in sugar beet wastewater. The effects of crude enzyme of this fungus for COD removal was studied.     

The investigation of effect of organic carbon sources addition in anaerobic–aerobic (low dissolved oxygen) sequencing batch reactor for nutrients removal from wastewaters

The effect of addition of organic carbon sources (acetic acid and waste activated sludge alkaline fermentation liquid) on anaerobic–aerobic (low dissolved oxygen, 0.15–0.45 mg/L) biological municipal wastewater treatment was investigated. The results showed that carbon source addition affected not only the transformations of polyhydroxyalkanoates (PHA), glycogen, nitrogen and phosphorus, but the net removal of nitrogen and phosphorus. The removal efficiencies of TN and TP were, respectively, 61% and 61% without organic carbon source addition, 81% and 95% with acetic acid addition, and 83% and 97% with waste activated sludge alkaline fermentation liquid addition. It seems that the alkaline fermentation liquid of waste biosolids generated in biological wastewater treatment plant can be used to replace acetic acid as an additional carbon source to improve the anaerobic–aerobic (low dissolved oxygen) municipal wastewater nutrients removal although its use was observed to cause a slight increase of effluent BOD and COD concentrations.     

Life cycle assessment of side stream removal and recovery of nitrogen from wastewater treatment plants

In the light of a circular economy, the Nijhuis Ammonia Recovery system (AECO‐NAR) was developed to not only remove nitrogen from wastewater streams, but also produce ammonium sulfate (AS), used as fertilizer, in a single plant. The goal of this paper was to quantify the environmental impacts of side stream ammonia recovery with the AECO‐NAR system and compares them with the impacts of side stream nitrogen removal combined SHARON (partly nitrification)‐anammox plant. For this, an environmental life cycle assessment was performed with a functional unit (FU) of the treatment of 1 kg of total dissolved nitrogen inflow. Since AS obtained by the AECO‐NAR is a by‐product of the ammonia removal process, allocation was based on system expansion. Foreground inventory data were obtained from a full‐scale plant. ReCiPe2016 was used to determine human health and biodiversity impacts. Results show that due to the production of AS in an integrated water treatment and production system, the AECO‐NAR avoids impacts of current AS production, leading to negative impact scores. Impacts per FU decrease with increasing inflow concentrations of ammonia. Main improvement options are the use of renewable energy and the replacement of the cleaning chemical citric acid with a sustainable alternative. Total impacts of the AECO‐NAR system diminish when comparing the system to the biological SHARON‐Anammox system, due to production of AS fertilizer product. Due to the fertilizer production step being integrated in the side stream treatment, the complete system is beneficial over ammonia recovery and wastewater treatment as separate systems.     

A comparative life cycle assessment of two treatment technologies for the Grey Lanaset G textile dye: biodegradation by Trametes versicolor and granular activated carbon adsorption

Purpose

The aim of this study is to use life cycle assessment (LCA) to compare the relative environmental performance of the treatment using Trametes versicolor with a common method such as activated carbon adsorption. This comparison will evaluate potential environmental impacts of the two processes. This work compiles life cycle inventory data for a biological process that may be useful for other emergent biotechnological processes in water and waste management. LCA was performed to evaluate the use of a new technology for the removal of a model metal-complex dye, Grey Lanaset G, from textile wastewater by means of the fungus T. versicolor. This biological treatment was compared with a conventional coal-based activated carbon adsorption treatment to determine which alternative is preferable from an environmental point of view.

Materials and methods

The study is based on experimental research that has tested the novel process at the pilot scale. The analysis of the biological system ranges from the production of the electricity and ingredients required for the growth of the fungus and ends with the composting of the residual biomass from the process. The analysis of the activated carbon system includes the production of the adsorbent material and the electricity needed for the treatment and regeneration of the spent activated carbon. Seven indicators that measure the environmental performance of these technologies are included in the LCA. The indicators used are climate change, ozone depletion, human toxicity, photochemical oxidant formation, terrestial acidification, freshwater eutrophication, marine eutrophication, terrestrial ecotoxicity, freshwater ecotoxicity, marine ecotoxicity, metal depletion and fossil depletion.

Results

The results show that the energy use throughout the biological process, mainly for sterilisation and aeration, accounts for the major environmental impacts with the inoculum sterilisation being the most critical determinant. Nevertheless, the biological treatment has lower impacts than the physicochemical system in six of these indicators when steam is generated directly on site. A low-grade carbon source as an alternative to glucose might contribute to reduce the eutrophication impact of this process.

Conclusions

The LCA shows that the biological treatment process using the fungus T. versicolor to remove Grey Lanaset G offers important environmental advantages in comparison with the traditional activated carbon adsorption method. This study also provides environmental data and an indication of the potential impacts of characteristic processes that may be of interest for other applications in the field of biological waste treatment and wastewater treatment involving white-rot fungi.     

Effectiveness of algae in the treatment of a wood-based pulp and paper industry wastewater

In this study, the ability of algae to treat a wood-based pulp and paper industry wastewater was investigated. Tests were performed in batch reactors seeded with a mixed culture of algae. Under different lighting and initial wastewater strength conditions, changes in COD, AOX and color contents of reactors were followed with time. Algae were found to remove up to 58% of COD, 84% of color and 80% of AOX from pulp and paper industry wastewaters. No remarkable differences were observed in COD and color when light intensity and wastewater strength were changed, while AOX removals were strongly affected. Algal species identification studies revealed that some green algae (Chlorella) and diatom species were dominant in the treatment. The study also showed that algae grew mixotrophically, while the main mechanism of color and organics removal from pulping effluents was partly metabolism and partly metabolic conversion of colored and chlorinated molecules to non-colored and non-chlorinated molecules. Adsorption onto algal biomass was not so effective.     

ThermoEnergy Ammonia Recovery Process for municipal and agricultural wastes

The Ammonia Recovery Process (ARP) is an award-winning, low-cost, environmentally responsible method of recovering nitrogen, in the form of ammonia, from various dilute waste streams and converting it into concentrated ammonium sulfate. The ThermoEnergy Biogas System utilizes the new chemisorption-based ARP to recover ammonia from anaerobically digested wastes. The process provides for optimal biogas production and significantly reduced nitrogen levels in the treated water discharge. Process flows for the ammonia recovery and ThermoEnergy biogas processes are presented and discussed. A comparison with other techniques such as biological nitrogen removal is made. The ARP technology uses reversible chemisorption and double salt crystal precipitation to recover and concentrate the ammonia. The ARP technology was successfully proven in a recent large-scale field demonstration at New York City's Oakwood Beach Wastewater Treatment Plant, located on Staten Island. This project was a joint effort with Foster Wheeler Environmental Corporation, the Civil Engineering Research Foundation, and New York City Department of Environmental Protection. Independent validated plant data show that ARP consistently recovers up to 99.9% of the ammonia from the city's centrate waste stream (derived from dewatering of sewage sludge), as ammonium sulfate. ARP technology can reduce the nitrogen (ammonia) discharged daily into local bodies of water by municipalities, concentrated animal farming operations, and industry. Recent advances to ARP enhance its performance and economic competitiveness in comparison to stripping or ammonia destruction technologies.     

Non-conventional low-cost adsorbents for dye removal: a review

Adsorption techniques are widely used to remove certain classes of pollutants from waters, especially those that are not easily biodegradable. Dyes represent one of the problematic groups. Currently, a combination of biological treatment and adsorption on activated carbon is becoming more common for removal of dyes from wastewater. Although commercial activated carbon is a preferred sorbent for color removal, its widespread use is restricted due to high cost. As such, alternative non-conventional sorbents have been investigated. It is well-known that natural materials, waste materials from industry and agriculture and biosorbents can be obtained and employed as inexpensive sorbents. In this review, an extensive list of sorbent literature has been compiled. The review (i) presents a critical analysis of these materials; (ii) describes their characteristics, advantages and limitations; and (iii) discusses various mechanisms involved. It is evident from a literature survey of about 210 recent papers that low-cost sorbents have demonstrated outstanding removal capabilities for certain dyes. In particular, chitosan might be a promising adsorbent for environmental and purification purposes.     

Decolorization of Turquoise Blue HFG by Coprinus plicatilis for Water Bioremediation

Synthetic dyes are extensively used in textile dyeing, paper printing, color photography, and the pharmaceutical, food, cosmetic, and leather industries. Most synthetic dyes are toxic and highly resistant to removal due to their complex chemical structures. There is a need for investigation of the biological treatment of synthetic dyes at a low cost and in the shortest possible time; synthetic dyes are used especially in the dye and textile industries and are an important polluting agent in the wastewater dumped into the environment by these industries. White rot fungus contains a variety of extracellular enzymes, and these enzymes are used for biological degradation of organic matter. The aim of the present work is to evaluate removal of the textile dye Turquoise Blue HFG by Coprinus plicatilis. Coprinus plicatilis was able to enzymatically decolorize 100% of the dye (dye concentration 10.0 and 25.0 mg L^?1). Ultraviolet–visible (UV-vis) spectrophotometric analyses, before and after decolorization, suggest that decolorization was due to biodegradation. There was an attempt to identify metabolites with Fourier transform infrared (FT-IR) spectroscopy and gas chromatography–mass spectrometry (GC-MS) at the end of the decolorization process. These results indicate that the samples did not include any detectable metabolite. Therefore, this fungus can be used as an economical and eco-friendly tool to minimize the pollution by industries to a significant extent.