Surface characteristics of UV-irradiated chitin-based polyurethane elastomers

Chitin-based polyurethane elastomers (PUEs) constituted on 4,4′-diphenylmethane diisocyanate (MDI), poly(ε-caprolactone) (PCL) and extended with blends of chitin/1,4-butane diol were first synthesized via two step polymerization technique and then irradiated for 50, 100 and 200 h in an UV exposure chamber as such the spectral distribution of the light is good match for terrestrial solar radiation. The surface properties of the irradiated PU samples were investigated by contact angle measurements, surface free energy and water absorption (%), total work of water adhesion to polymer and equilibrium degree of swelling. The effects of UV-irradiation time and chitin contents in chain extenders (CE) proportion on surface properties were investigated. Results of the aforementioned surface techniques revealed that the UV-irradiated polyurethane samples were affected by varying the UV exposure period.     

XRD studies of UV-irradiated chitin based polyurethane elastomers

Chitin based polyurethane (PU) elastomers constituted on 4,4´-diphenylmethane diisocyanate (MDI), poly(ε-caprolactone) (PCL) and extended with blends of chitin/1,4-butane diol were synthesized via two step polymerization technique. The synthesized samples were irradiated for 50, 100 and 200 h in an UV exposure chamber as such the spectral distribution of the light is good match for terrestrial solar radiation. The crystalline behavior of the irradiated PU samples were investigated by X-ray diffraction (XRD), differential scanning calorimetery (DSC) and dynamic mechanical thermal analysis (DMTA) techniques. The effect of irradiation time and chitin contents on crystallinity were studied and investigated. The maximum decrease in the crystalline behavior of samples after irradiation observed by XRD, DSC and tan δ peaks were found for the PU samples extended with lower contents of chitin (chitin/BDO; 0/100). In comparison with irradiation times the 200 h irradiation showed maximum change in the crystalline behavior.     

XRD studies of polyurethane elastomers based on chitin/1,4-butane diol blends

Chitin based polyurethane elastomers (PUEs) were synthesized by step growth polymerization techniques using poly (ε-caprolactone) (PCL), 4, 4′- diphenylmethane diisocyanate (MDI) and blends of chitin and 1,4-butanne diol (BDO). The conventional spectroscopic characterization of the samples with FT-IR, ¹H NMR and ¹³C NMR were in accordance with proposed PUEs structure. The crystalline behavior of the synthesized polymers were investigated by X-ray diffraction (XRD), differential scanning calorimetery (DSC), optical microscopic technique and loss tangent curves (tan δ peaks). Results showed that crystallinity of the synthesized PUEs samples was affected by varying the chitin contents used as chain extender. The contents of chitin favors the formation of more ordered structure, as higher peak intensities were obtained from the PU extended with chitin than 1,4-butane diol (BDO). X-ray diffraction experiments results correlates with optical microscopy findings. The higher ΔH value; 41.57 (J g^?1) was found in the samples extended with chitin than BDO (31.32 J g^?1).     

Cytotoxicity and mechanical behavior of chitin-bentonite clay based polyurethane bio-nanocomposites

Chitin based polyurethane bio-nanocomposites (PUBNC) were prepared using chitin, Delite^® HPS bentonite nanoclay enriched in montmorillonite (MMT), 4,4′-diphenylmethane diisocyanate (MDI) and polycaprolactone polyol CAPA 231 (3000 g/mol⁻¹). The prepolymers having different concentration of Delite HPS bentonite nanoclay were extended with 2 moles of chitin. The structures of the resulted polymers were determined by FT-IR technique. The effect of nanoclay contents on mechanical properties and in vitro biocompatibility was investigated. The mechanical properties of the synthesized materials were improved with increase in the Delite HPS^® bentonite nanoclay contents. Optimum mechanical properties were obtained from the PU bio-nanocomposite samples having 4% Delite HPS^® bentonite nanoclay. The results revealed that the final PU bio-nanocomposite having 2% Delite HPS^® bentonite nanoclay contents is ideal contenders for surgical threads with on going investigations into their in vitro biocompatibility, non-toxicity, and mechanical properties.     

Evaluation of biocompatibility and mechanical behavior of chitin-based polyurethane elastomers. Part-II: Effect of diisocyanate structure

Chitin-based polyurethane elastomers having potential for biomedical applications with tunable mechanical properties were synthesized by step growth polymerization techniques using poly(?-caprolactone) (PCL) with different diisocyanates. The prepolymer was extended using chitin and/or 1,4-butane diol (BDO). The structures of the resulted polymers were determined by Fourier transform infrared (FTIR), ¹H NMR and ¹³C NMR spectroscopic techniques. The effect of structure of diisocyanates and chain extenders on mechanical properties and in vitro biocompatibility were investigated. The results revealed that the final polymers extended with chitin are preferred candidates for surgical threads with on going investigations into their in vitro biocompatibility and non-toxicity.     

Biodegradation of polyurethane acrylate with acrylated epoxidized soybean oil blend elastomers by Chaetomium globosum

This paper studies the biodegradation features of a novel blend of polyurethane acrylate-acrylated epoxidized soybean oil-based cross-linked polyurethane elastomers in the presence of the soft-rot fungus Chaetomium globosum. After the specimens were incubated at 28 °C for 90 and 130 days, the degree of fungal damage was measured by analysis of weight loss and mechanical properties. The biodegradation of the films was also evidenced by SEM and FTIR spectroscopic studies. After fungal attack, the FTIR spectra indicate a degradation of urethane and ester groups of the polyurethane and especially of the ester groups from the modified soybean oil part. The polyurethane blend films exposed to fungal attack suffered a loss in strength of up to 55% and a loss in elongation of up to 80%, depending on the content of acrylated epoxidized soybean oil. The biodegradation of the blends was also confirmed by SEM analyses. The biodegradation results show that samples with a high content of acrylated epoxidized soybean oil are more biodegradable than mere polyurethane acrylate. These biodegradable polymer blends present an optimum balance of physical properties and biodegradable properties with the potential for application as eco-friendly biomaterials.     

Synthesis and characterization of starch-modified polyurethane

Corn starch was reacted with urethane prepolymer in order to modifying starch and preparing new hydrophobic copolymers. These copolymers were prepared by two-step reactions. The polycaprolactone terminated hexamethylene diisocyanate (HDI) (as prepolymer) was prepared by introducing diisocyanate on both ends of PCL at a molar ratio of 1:2 (PCL:HDI). The grafting was performed by addition of polycaprolactone based prepolymer to starch solution of DMSO with different weight ratio of starch and prepolymer. The samples were characterized and examined by FTIR and ¹H NMR spectroscopy, DSC analysis, and scanning electron microscopy (SEM). By introducing NCO groups onto the PCL terminals, the FTIR spectrum shows a new sharp peak, representing the NCO groups and formation of prepolymer. By grafting this prepolymer onto starch a NH and urethane band were appeared. The effect of prepolymer percentage on hydrophobicity was measured through contact angle and it was found that increases with increasing amount of prepolymer. Glass transition temperature (T_g) is also affected with increasing amount of urethane linkages. Surface morphology of modified starch was studied by SEM. It was observed that the surfaces of modified starch are rougher and disordered than the surface of unmodified starch particles. This confirms the grafting and modification of starch. This modified starch can be used as filler in biodegradable starch based polymers.     

XRD studies of beta-chitin from squid pen with calcium solvent

The crystalline structure of β-chitin from squid pen was investigated by X-ray diffraction (XRD). The purified β-chitin was prepared from bigfin reefsquid pen. β-Chitin was treated with saturated calcium chloride dihydrate/alchohol (CaCl₂·2H₂O/MeOH) solvent system at different conditions for XRD studies. The change of crystallinity of β-chitin from squid pen was studied by using the fiber photographs on imaging plates. The results showed that the diffraction peak (0 1 0) was shifted. It means that the lattice plane (0 1 0) interplanarilly spreaded to 3.4 Å, when the squid pen was washed with water after treatment of Ca solvent. Furthermore, when the squid pen was dried after treatment of Ca solvent and washing with water, interplanar spacing of (0 1 0) inversely shrank to 1.1 Å. These results suggested that Ca solvent especially influences the plane (0 1 0) of β-chitin structure.     

Influence of alkali-freezing treatment on the solid state structure of chitin

Chitin was soaked in frozen sodium hydroxide for further modification. The solid state structural changes of the resulting chitin powders were studied by X-ray diffraction (XRD) and infrared spectroscopy measurements. During the alkali-freezing process, the crystal space parameters of chitin changed, and the order of the hydrogen bonds of chitin was modified. The study explains how the treatment is beneficial for further modification of chitin. The crystallinity of chitin was assessed according to XRD results. It decreased by half after the alkali-freezing treatment for the first 3 days, and then a few changes happened on the following days while the crystallinity of chitin was kept in the scale of 13.5-18%. That means that the alkali-freezing treatment of chitin for several days is suitable and sufficient.     

New insights into polyurethane biodegradation and realistic prospects for the development of a sustainable waste recycling process

Polyurethanes are polymeric plastics that were first used as substitutes for traditional polymers suspected to release volatile organic hazardous substances. The limitless conformations and formulations of polyurethanes enabled their use in a wide variety of applications. Because approximately 10 Mt of polyurethanes is produced each year, environmental concern over their considerable contribution to landfill waste accumulation appeared in the 1990s. To date, no recycling processes allow for the efficient reuse of polyurethane waste due to their high resistance to (a)biotic disturbances. To find alternatives to systematic accumulation or incineration of polyurethanes, a bibliographic analysis was performed on major scientific advances in the polyurethane (bio)degradation field to identify opportunities for the development of new technologies to recondition this material. Until polymers exhibiting oxo- or hydro-biodegradative traits are generated, conventional polyurethanes that are known to be only slightly biodegradable are of great concern. The research focused on polyurethane biodegradation highlights recent attempts to reprocess conventional industrial polyurethanes via microbial or enzymatic degradation. This review describes several wonderful opportunities for the establishment of new processes for polyurethane recycling. Meeting these new challenges could lead to the development of sustainable management processes involving polymer recycling or reuse as environmentally safe options for industries. The ability to upgrade polyurethane wastes to chemical compounds with a higher added value would be especially attractive.     

Biodegradation of polyurethane: a review

Lack of degradability and the closing of landfill sites as well as growing water and land pollution problems have led to concern about plastics. Increasingly, raw materials such as crude oil are in short supply for the synthesis of plastics, and the recycling of waste plastics is becoming more important. As the importance of recycling increases, so do studies on elucidation of the biodegradability of polyurethanes. Polyurethanes are an important and versatile class of man-made polymers used in a wide variety of products in the medical, automotive and industrial fields. Polyurethane is a general term used for a class of polymers derived from the condensation of polyisocyanates and polyalcohols. Despite its xenobiotic origins, polyurethane has been found to be susceptible to biodegradation by naturally occurring microorganisms. Microbial degradation of polyurethanes is dependent on the many properties of the polymer such as molecular orientation, crystallinity, cross-linking and chemical groups present in the molecular chains which determine the accessibility to degrading-enzyme systems. Esterase activity (both membrane-bound and extracellular) has been noted in microbes which allow them to utilize polyurethane. Microbial degradation of polyester polyurethane is hypothosized to be mainly due to the hydrolysis of ester bonds by these esterase enzymes.     

Molecular structure and dielectric properties studies of chitin and its treated by acid, base and hypochlorite

In this work, the chitin was treated by 0.1 N HCl, 0.5 N NaOH, and 8% sodium hypochlorite. The change of the molecular structure was studied by Fourier Transform Infrared Spectroscopy (FTIR) in the wavenumber range (400–4000 cm⁻¹). The absorption bands were assigned and the crystallinity index was calculated from the ratio of the absorbance C–N band at 1378 cm⁻¹ and CH at 2925 cm⁻¹. The data indicated that, the crystallinity index of chitin is higher than that of treated chitin which is due to the hydrolysis of some acetamide group. Also, treating with alkali causes a swelling of chitin chains. The dielectric properties such as dielectric constant (ε′), dielectric loss (ε″) and AC electrical conductivity were measured and discussed as a function of frequencies (0.1 kHz–3 MHz). The dielectric constant (ε′) was decreased with increasing frequencies due to the dielectric dispersion. β-relaxation was observed and discussed from the dielectric loss (ε″). The results of AC conductivity showed that, at high frequency, the conductivity increased with increasing frequencies and its interpreted in term of hopping conduction.     

Biodegradation study by Pseudomonas sp. of flexible polyurethane foams derived from castor oil

The synthesis and biodegradation of polyurethane foams obtained from environmentally benign processes were studied.Flexible polyurethane foams based on castor oil modified with maleic anhydride (MACO) were synthesized. The synthesis involved a single-stage process by mixing castor oil/MACO (weight ratios 75:25 and 25:75) and 2-4 toluene diisocyanate (TDI) in stoichiometric amount of OH:NCO. The biodegradability studies with cultures of a Pseudomonas sp. strain (DBFIQ-P36) involved incubation periods of 2 months at 37 °C. Polymers were characterized before and after biodegradation by Fourier Transform Infrared Spectroscopy (FT-IR), INSTRON mechanical tester, and Scanning Electron Microscopy (SEM). The results showed that the addition of MACO produces a considerable increase in the rate of degradation and an important change in the chemical and morphological structures. This is due to the presence of ester groups that are vulnerable to chemical hydrolysis and enzymatic attack. The eco-toxicity after the biodegradation was evaluated. Toxic compounds such as primary amines were identified by Gas Chromatography–Mass Spectrometry (GC–MS) in combination with Nuclear Magnetic Resonance (NMR) as degradation products.     

High-performance liquid chromatographic separation and tandem mass spectrometric identification of breakdown products associated with the biological hydrolysis of a biomedical polyurethane

As part of ongoing investigations into the biological degradation of biomaterials, methods have been developed to isolate and chemically analyze polymer biodegradation products. The use of these methods can provide information on the biodegradation product profiles and yield concentration levels for the isolated products. The latter information is required to assess the toxicological nature of biomaterials and their related degradation products. In this study a model biomedical polyurethane was synthesized with toluene diisocyante, polyester diol and ethylene diamine, and then incubated at 37°C in a biological solution containing enzyme. The biodegradation products were isolated from the in vitro system and prepared for HPLC analysis, by using a combination of ultrafiltration, freeze drying and liquid-solid extraction. The ultrafiltration and the liquid-solid extraction effectively removed protein contamination. The separation of more than 20 degradation products, with gradient HPLC, was optimized using a photodiode array detector. The separated degradation products were identified using a tandem mass spectrometer. The model polyurethane was labeled with ¹⁴C in different segments, in order to assist in confirming the efficiency of the sample preparation and isolation methods. A detection limit of 2 ng was found. No toluene diamine - a suspected human carcinogen associated with some medical implants - could be found in the test samples. This represents a significant finding since the amount of this injected samppe actually contained a total of 28 μg of degradation products isolated from the incubation medium.     

丁二磺酸腺苷蛋氨酸联合熊去氧胆酸对妊娠期肝内胆汁淤积症患者肝功能及妊娠结局的影响

目的:探讨丁二磺酸腺苷蛋氨酸联合熊去氧胆酸对妊娠期肝内胆汁淤积症(ICP)患者肝功能及妊娠结局的影响。方法:选取2016年1月至2017年10月我院接诊的96例ICP患者,按照随机数字表法分为观察组和对照组,每组各48例,两组患者均给予常规基础治疗,对照组在此基础上给予熊去氧胆酸治疗,观察组在对照组基础上给予丁二磺酸腺苷蛋氨酸治疗,比较两组患者瘙痒、黄疸改善时间及治疗前后胆酸和肝功能指标检测结果,观察并对比两组母婴预后情况。结果:观察组瘙痒改善时间及黄疸改善时间均低于对照组(P0.05)。两组患者治疗前总胆汁酸(TBA)、甘胆酸(CG)、谷丙转氨酶(ALT)、谷草转氨酶(AST)、总胆红素(TBiL)、直接胆红素(DBiL)水平对比差异无统计学意义(P0.05);两组患者治疗后TBA、CG、ALT、AST、TBiL、DBiL水平均低于治疗前,且观察组低于对照组(P0.05)。观察组羊水污染、胎儿窘迫、早产、剖宫产及新生儿Apgar评分7分发生率均低于对照组(P0.05),两组患者产后出血、死胎发生率对比差异无统计学意义(P0.05)。结论:丁二磺酸腺苷蛋氨酸联合熊去氧胆酸能够有效改善ICP症状和肝功能,降低不良母婴预后发生风险,可作为优选治疗方案。     

Isolation and characterization of a bacterium which utilizes polyester polyurethane as a sole carbon and nitrogen source

Abstract Various soil samples were screened for the presence of microorganisms which have the ability to degrade polyurethane compounds. Two strains with good polyurethane degrading activity were isolated. The more active strain was tentatively identified as Comamonas acidovorans . This strain could utilize polyester-type polyurethanes but not the polyether-type polyurethanes as sole carbon and nitrogen sources. Adipic acid and diethylene glycol were probably the main degradation products when polyurethane was supplied as a sole carbon and nitrogen source. When ammonium nitrate was used as nitrogen source, only diethylene glycol was detected after growth on polyurethane.     

Biocompatible elastomer of waterborne polyurethane based on castor oil and polyethylene glycol with cellulose nanocrystals

Biocompatible waterborne polyurethane (WPU) based on castor oil (CO)/polyethylene glycol (PEG) filled with low level loadings of Eucalyptus globulus cellulose nanocrystals (ECNs) was prepared. The ECNs obtained by sulfuric hydrolysis, consisted of ‘rod-like’ crystals with an average length and diameter of 518.0 ± 183.4 nm and 21.7 ± 13.0 nm, respectively. The nanocomposites with low level loadings of ECNs showed significant enhancement in tensile strength and Young's modulus from 5.43 to 12.22 MPa and from 1.16 to 4.83 MPa, respectively. SEM results showed well dispersion of ECNs in the WPU matrix. Furthermore, it was verified that the nanosized ECNs favored the hard-segments (HSs)/soft-segments (SSs) microphase separation of the WPU, causing shifts of the SS glass transition temperature (T_g,s) and the HS melting temperature (T_m,h) toward higher temperatures.     

Improving the activity and stability of Yarrowia lipolytica lipase Lip2 by immobilization on polyethyleneimine-coated polyurethane foam

In this study, polyurethane foam (PUF) was used for immobilization of Yarrowia lipolytica lipase Lip2 via polyethyleneimine (PEI) coating and glutaraldehyde (GA) coupling. The activity of immobilized lipases was found to depend upon the size of the PEI polymers and the way of GA treatment, with best results obtained for covalent-bind enzyme on glutaraldehyde activated PEI-PUF (MW 70,000 Da), which was 1.7 time greater activity compared to the same enzyme immobilized without PEI and GA. Kinetic analysis shows the hydrolytic activity of both free and immobilized lipases on triolein substrate can be described by Michaelis–Menten model. The K_m for the immobilized and free lipases on PEI-coated PUF was 58.9 and 9.73 mM, respectively. The V_max values of free and immobilized enzymes on PEI-coated PUF were calculated as 102 and 48.6 U/mg enzyme, respectively. Thermal stability for the immobilization preparations was enhanced compared with that for free preparations. At 50 °C, the free enzyme lost most of its initial activity after a 30 min of heat treatment, while the immobilized enzymes showed significant resistance to thermal inactivation (retaining about 70% of its initial activity). Finally, the immobilized lipase was used for the production of lauryl laurate in hexane medium. Lipase immobilization on the PEI support exhibited a significantly improved operational stability in esterification system. After re-use in 30 successive batches, a high ester yield (88%) was maintained. These results indicate that PEI, a polymeric bed, could not only bridge support and immobilized enzymes but also create a favorable micro-environment for lipase. This study provides a simple, efficient protocol for the immobilization of Y. lipolytica lipase Lip2 using PUF as a cheap and effective material.     

Aerobic biodegradation of nitrobenzene by a defined microbial consortium immobilized in polyurethane foam

An aerobic microbial consortium constructed by the combination of Rhodotorula mucilaginosa Z1, Streptomyces albidoflavus Z2 and Micrococcus luteus Z3 was immobilized in polyurethane foam and its ability to degrade nitrobenzene was investigated. Batch experimental results showed that polyurethane-foam-immobilized cells (PFIC) more efficiently degrade 200–400 mg l⁻¹ nitrobenzene than freely suspended cells (FSC). Kinetics of nitrobenzene degradation by PFIC was well described by the Andrews equation. Compared with FSC, PFIC exhibited better reusability (over 100 times) and tolerated higher shock-loadings of nitrobenzene (1,000 mg l⁻¹). Moreover, In the presence of salinity (≤5% NaCl, w/v), phenol (≤150 mg l⁻¹) and aniline (≤50 mg l⁻¹), respectively, degradation efficiency of nitrobenzene by PFIC reached over 95%. Even in the presence of both 100 mg l⁻¹ phenol and 50 mg l⁻¹ aniline, over 75% nitrobenzene was removed by PFIC in 36 h. Therefore, the immobilization of the defined consortium in polyurethane foam has application potential for removing nitrobenzene in industrial wastewater treatment system.