Rice straw pulp obtained by using various methods

Rice straw was used as an alternative raw material to obtain cellulosics pulps. Pulping was done by using classics reagents as soda (with anthraquinone and parabenzoquinone as aditives), potassium hydroxide and Kraft process. The holocellulose, alpha-cellulose and lignin contents of rice straw (viz. 60.7, 41.2 and 21.9 wt%, respectively) are similar to those of some woody raw materials such as pine and eucalyptus, and various non-wood materials including olive tree prunings, wheat straw and sunflower stalks. Pulping tests were conducted by using soda, soda and anthraquinone at 1 wt%, soda and parabenzoquinone at 1 wt%, potassium hydroxide and sodium sulphate (Kraft process) under two different sets of operating conditions, namely: (a) a 10 wt% reagent concentration, 170 degrees C and 60 min; and (b) 15 wt% reagent, 180 degrees C and 90 min. The solid/liquid ratio was 6 in both cases. Paper sheets made from pulp extracted by cooking with soda (15 wt%) and AQ (1 wt%) at 180 degrees C and 90 min pulp exhibit the best drainage index, breaking length, stretch and burst index (viz. 23 degrees SR, 3494 m, 3.34% and 2.51 kN/g, respectively).     

Pretreatment of poplar lignocellulose by gamma-ray or ozone for subsequent fungal biodegradation

Summary Poplar lignocelluloses, ¹⁴C-labelled, on all the cell wall components or only the lignin moieties, were either irradiated with -rays from ⁶⁰Co or treated with ozone. The two pretreatments increase the accessibility of cellulose to commercial cellulase and enhance, to the same extent, lignin and polysaccharide biodegradation by Phanerochaete chrysosporium. As far as delignification is concerned ozone treatment appears, however, to be the most efficient through its effects both on lignin solubilization and lignin biodegradation. Ozone treatment and fungal biodegradation, of poplar sawdust increase its in vitro digestibility when performed independently. Moreover, we have shown that when these treatments are sequentially associated, they make the digestibility of sawdust comparable to that of straw, provided that the pH of the culture medium is controlled. These results open possibilities for the use of such transformed raw materials as animal feed.     

Selective solvent delignification for fermentation enhancement

Cellulose and hemicellulose in renewable biomass resources such as cornstover and wheat straw have been examined as substrates for the production of ethanol. A mixed culture of selected strains of Clostridium thermocellum and Clostridium thermosaccharolyticum are used to accomplish both the hydrolysis and fermentation of these carbohydrates in a single step. However, lignin and related phenolic materials are shown to diminish the rate, extent, and yield at which these carbohydrates can be utilized for ethanol production. In order to overcome this problem, a selective solvent pretreatment with alkaline-ethanol-water mixtures was examined for the delignification of cellulosic biomass under conditions where very little loss of fermentable carbohyrates results. Under optimal conditions, up to 67% of the initial lignin in cornstover can be extracted while 95% of the alpha-cellulose and pentosan carbohydrates remain insoluble. Subsequent mixed culture fermentation of the treated material has shown a 400% increase in the rate of degradation and greater than 85% utilization of the substrate. The effects of various extraction parameters on delignification kinetics and subsequent fermentation performance are discussed.     

黄孢原毛平革菌对松木、稻草和芦苇去木质化作用的研究

为确定黄孢原毛平革菌对不同植物材料的去木质化作用,以pH、干物质重、半纤维素、纤维素和木质素为主要技术指标,比较黄孢原毛平革菌对松木、稻草和芦苇降解能力的差异。松木、芦苇在发酵过程中pH呈下降趋势,稻草呈上升趋势。在干物质重、半纤维素、纤维素降解率三个指标上皆为松木〈芦苇〈稻草,在木质素降解率上则为松木〈稻草〈芦苇,且差异显著。表明黄孢原毛平革菌对不同植物材料去木质化能力有较大差异,其中芦苇的木质素降解率为13％,是三种材料中最易于被去木质化的。     

Use of high-boiling point organic solvents for pulping oil palm empty fruit bunches

Oil palm empty fruit bunches were used as an alternative raw material to obtain cellulosic pulp. Pulping was done by using high-boiling point organic solvents of decreased polluting power relative to classical (Kraft, sulphite) solvents but affording operation at similar pressure levels. The holocellulose, alpha-cellulose and lignin contents of oil palm empty fruit bunches (viz. 66.97%, 47.91% and 24.45%, respectively) are similar to those of some woody raw materials such as pine and eucalyptus, and various non-wood materials including olive tree prunings, wheat straw and sunflower stalks. Pulping tests were conducted by using ethyleneglycol, diethyleneglycol, ethanolamine and diethanolamine under two different sets of operating conditions, namely: (a) a 70% solvent concentration, 170 degrees C and 90 min; and (b) 80% solvent, 180 degrees C and 150 min. The solid/liquid ratio was six in both cases. The amine solvents were found to provide pulp with better properties than did the glycol solvents. Ethanolamine pulp exhibited the best viscosity and drainage index (viz. 636 mL/g and 17 degrees SR, respectively), and paper made from it the best breaking length (1709 m), stretch (1.95%), burst index (0.98 kN/g) and tear index (0.33 mNm(2)/g). Operating costs can be reduced by using milder conditions, which provide similar results. In any case, the amines are to be preferred to the glycols as solvents for this purpose.     

Effect of organosolv and soda pulping processes on the metals content of non-woody pulps

In this work the effect of different pulping processes (ethyleneglycol, diethyleneglycol, ethanolamine and soda) of tow abounded raw materials (empty fruit bunches - EFB and rice straw) on the ash, silicates and metals (Fe, Zn, Cu, Pb, Mn, Ni and Cd) content of the obtained pulps have been studied. Results showed that pulps obtained by diethyleneglycol pulping process presented lower metals content (756 microg/g and 501 microg/g for EFB and rice straw pulp, respectively) than soda pulps (984 microg/g and 889 microg/g). Ethanolamine pulps presented values of holocellulose (74% and 77% for EFB and rice straw pulp, respectively), alpha-cellulose (74% and 69%), kappa number (18.7 and 18.5) and viscosity (612 and 90 6ml/g) similar to those of soda pulp, and lower lignin contents (11% and 12%).     

A comparative study of isolation conditions,morphology, and properties of cellulose obtained from the stalks of cereals and oil-yielding plants

The impact of features of the capillary porous structure of rape and soya stalks (as compared with those of rye straw) on the nitric acid/alkaline delignification process allowing, in particular, isolation of radiation-free cellulose and nitrolignin from radionuclide-contaminated plant material, is examined. The method for adjustment of delignification conditions on changing from the traditional annual plant raw material (rye straw) to a material with a more dense structure of the plant tissue is discussed. The morphological structure and paper-forming properties of cellulose isolated from the stalks of cereals are shown to be identical with the respective indices for cellulose isolated from the stalks of oil-bearing plants.     

汽爆秸秆漆酶协同作用提取木质素

组分分离是秸秆炼制的关键技术。本文建立了汽爆耦合漆酶协同作用工艺,研究其对秸秆物理形态、化学组成以及木质素碱提取过程的影响。研究结果表明汽爆破坏秸秆表面致密结构,提高比表面积,促进漆酶对秸秆木质素的氧化作用;红外分析表明,漆酶破坏了汽爆秸秆中半纤维素酯键,且愈创木基吸收峰减弱,漆酶削弱了木质素与纤维素间相互作用;汽爆漆酶协同作用后的秸秆木质素提取率提高约20%(70℃,120 min)。Nuclei Growth模型分析温和条件下秸秆木质素提取过程,动力学结果表明,汽爆漆酶协同预处理增加了汽爆秸秆木质素碱提过程中反应起始作用位点,并提高了该过程对温度的敏感性。汽爆-漆酶协同预处理是一种有效的分离木质素的方法,将在木质纤维素原料的生物炼制中发挥重要作用。     

Kinetics of wheat straw solid-state fermentation with Trametes versicolor and Pleurotus ostreatus — lignin and polysaccharide alteration and production of related enzymatic activities

Summary The kinetics of straw solid-state fermentation (SSF) with Trametes versicolor and Pleurotus ostreatus was investigated to characterize the delignification processes by these white-rot fungi. Two successive phases could be defined during straw transformation, characterized by changes in respiratory activity, changes in lignin and polysaccharide content and composition, increase in in-vitro digestibility, and enzymatic activities produced by the fungi. Lignin composition was analysed after CuO alkaline degradation, and decreases in syringyl/guaiacyl and syringyl/p-hydroxyphenyl ratios and cinnamic acid content were observed during the fungal treatment. An increase in the phenolic acid yield, revealing fungal degradation of side-chains in lignin, was produced by P. ostreatus. The highest xylanase level was produced by P. ostreatus, and exocellulase activity was nearly absent from straw treated with this fungus. Lactase activity was found in straw treated with both fungi, but lignin peroxidase was only detected during the initial phase of straw transformation with T. versicolor. High levels of H₂O₂-producing aryl-alcohol oxidase occurred throughout the straw SSF with P. ostreatus. Offprint requests to: A. T. Martínez     

NH(4)OH-KOH pulping mechanisms and kinetics of rice straw

The mechanisms and kinetics of NH(4)OH-KOH mixture pulping rice straw were studied. When aqueous ammonia was mixed with a small amount of caustic potash (ratio of 1:5), three distinct delignification phases were observed in the pulping process: a bulk delignification phase from the beginning of the cooking period to 100 degrees C, a supplementary delignification phase from 100 degrees C to 155 degrees C lasting a further 45 min, and a residual delignification phase until the end of the cooking period. There were two silica removal phases; the first phase was from the beginning of the cooking period to 100 degrees C and the second phase was from 100 degrees C to the end of the cooking period. The rate of delignification reaction was first order with respect to residual lignin and 0.3 order with respect to [OH(-)]. The silica removal was pseudo-first-order with respect to residual silica and 0.6 order with respect to [OH(-)]. The activation energies of the delignification and removal of silica reactions were 35.6 and 30.9 kJ/mol, respectively.     

The analysis of handsheets from wheat straw following solid substrate fermentation by Streptomyces cyaneus and soda cooking treatment

The recent interest in the utilisation of agricultural fibres has promoted research into their potential as raw materials for the pulp and paper industry. In the current study, we report on the effect of biological pretreatment of wheat straw by Streptomyces cyaneus on the performance of the handsheets produced from the treated pulps. The pre-treatment of wheat straw with S. cyaneus had a positive effect on both the burst and tear indexes of the pulps but had a negative impact on tensile index. No significant variation in permeability and in folding endurance was observed. Manipulation of handsheets from wheat straw through biological treatment may therefore result in improved quality traits.     

Stoichiometric uptake of molecular oxygen and consumption of sulfhydryl groups by neocarzinostatin chromophore bound to DNA

In the presence of DNA, and under conditions which resulted in efficient DNA degradation, the reaction of the neocarzinostatin chromophore with sulfhydryl groups was accompanied by a rapid drop in the oxygen tension of the solution. The total extent of oxygen uptake indicated that, consistently, 1 mol of O2 was consumed/mol of chromophore. The rate of oxygen uptake, however, was strongly dependent on the sulfhydryl concentration, and uptake occurred within a few seconds of the sulfhydryl-induced increase in 420-nm fluorescence of the chromophore. Parallel experiments, in which the sulfhydryl concentration of the solution was monitored, showed that approximately 2 mol of sulfhydryl groups were consumed/mol of chromophore, with kinetics similar to those of O2 uptake. Under anaerobic conditions, only 1 mol of sulfhydryl was consumed, but the sulfhydryl-induced fluorescence increase was not inhibited. These results suggest that (i) a reaction with a single sulfhydryl group converts the chromophore to an activated form, (ii) in the presence of DNA this activated chromophore participates in a subsequent reaction which consumes 1 mol of O2 followed by an additional mole of sulfhydryl, and (iii) each chromophore molecule undergoes only one such reaction cycle. In the absence of sulfhydryl groups, the chromophore slowly degraded, giving a product with intense 490-nm fluorescence. This spontaneous degradation reaction, which does not result in DNA damage, was also accompanied by uptake of nearly 1 mol of O2/mol of chromophore.     

Effect of Residual Lignin Type and Amount on Bleaching of Kraft Pulp by Trametes versicolor

The white rot fungus Trametes (Coriolus) versicolor can delignify and brighten unbleached hardwood kraft pulp within a few days, but softwood kraft pulps require longer treatment. To determine the contributions of higher residual lignin contents (kappa numbers) and structural differences in lignins to the recalcitrance of softwood kraft pulps to biobleaching, we tested softwood and hardwood pulps cooked to the same kappa numbers, 26 and 12. A low-lignin-content (overcooked) softwood pulp resisted delignification by T. versicolor, but a high-lignin-content (lightly cooked) hardwood pulp was delignified at the same rate as a normal softwood pulp. Thus, the longer time taken by T. versicolor to brighten softwood kraft pulp than hardwood pulp results from the higher residual lignin content of the softwood pulp; possible differences in the structures of the residual lignins are important only when the lignin becomes highly condensed. Under the conditions used in this study, when an improved fungal inoculum was used, six different softwood pulps were all substantially brightened by T. versicolor. Softwood pulps whose lignin contents were decreased by extended modified continuous cooking or oxygen delignification to kappa numbers as low as 15 were delignified by T. versicolor at the same rate as normal softwood pulp. More intensive O₂ delignification, like overcooking, decreased the susceptibility of the residual lignin in the pulps to degradation by T. versicolor.     

Biological upgrading of wheat straw through solid-state fermentation with Streptomyces cyaneus

The biological upgrading of wheat straw with Streptomyces cyaneus was examined through the analysis of chemical and structural changes of the transformed substrate during solid-state fermentation. Analysis of enzymes produced during the growth of S. cyaneus showed that phenol oxidase was the predominant enzyme. The reduction in Klason lignin content (16.4%) in the transformed substrate indicated the ability of this strain to delignify lignocellulose residues and suggests a role for phenol oxidase in the bacterial delignification process. Microscopic examination of the transformed substrate showed that the initial attack occurred at the less lignified cell walls (phloem and parenchyma), while xylem and sclerenchyma were slowly degraded. The pattern of degradation of sclerenchymatic tissues by S. cyaneus showed delamination between primary and secondary walls and between S₁ and S₂ due to partial removal of lignin. In the later stages of the decay a disorganization of the secondary walls was detected on account of fibrillation of this layer. A comparison of the properties of the pulp from wheat straw transformed by S. cyaneus with untreated wheat straw showed that pretreatment improved the characteristics that determine the quality of pulp. This was indicated by an increase in pulp brightness and by a decrease in the kappa number. These changes occurred without significantly affecting the viscosity, a measure of the quality of the cellulose fibres. These results support the potential application of this organism or its oxidative enzymes in biopulping. Received: 01 February 2000 / Received revision: 25 May 2000 / Accepted: 30 May 2000     

Screening of a fungus capable of powerful and selective delignification on wheat straw

Aims: To screen and characterize a novel fungus with powerful and selective delignification capability on wheat straw. Methods and Results: A fungus capable of efficient delignification under solid‐state fermentation (SSF) conditions on wheat straw was screened. After 5 days of incubation, 13·07% of the lignin was removed by fungal degradation, and 7·62% of the holocellulose was lost. Furthermore, 46·53% of the alkali lignin was removed after 2 days of liquid fermentation. The fungus was identified as Fusarium concolor based on its morphology and an analysis of its 18S rDNA gene sequence. The molecular weight distribution of lignin was evaluated by gel permeation chromatography. Enzyme assay indicated that the fungus produced laccase, cellobiose dehydrogenase, xylanase and cellulase during the incubation period. Intracellular lignin peroxidase, manganese peroxidase and laccase were produced during liquid fermentation. Conclusions: We have successfully screened a fungus, F. concolor, which can efficiently degrade the lignin of wheat straw, with slight damage to the cellulose, after 5 days of SSF. Significance and Impact of the Study: The newly isolated strain could be used in pretreatment of lignocellulose materials prior to biopulping, bioconversion into fuel and substrates for the chemical industry.     

Surface character of pulp fibres studied using endoglucanases

The endoglucanase Cel5A from Trichoderma reesei and an endoglucanase from Aspergillus sp. (Novozym 476 from Novozyme A/S) were evaluated as probes for the surface properties of soft- and hardwood chemical pulp fibres. The hydrolysis time curves were in accordance with a two-phase degradation model described by a biexponential function. The kinetic parameters corresponding to the amount of fast and slow degraded parts of the substrate correlated to tensile index, relative bonded area and z-strength of the paper. All paper properties showing a correlation with enzyme kinetic parameters were related to fibre-fibre interactions. Fluorescence labelling of the reducing end groups in pulp fibres followed by enzyme treatment indicated that the fast substrate class corresponds to the population of "loose" cellulose chain ends not tightly associated with the bulk cellulose. The correlation between the parameters of enzyme kinetics and mechanical properties of the paper produced from the corresponding pulp found in this study should allow a rapid evaluation of the raw fibre material used in paper making process.     

New polyoxometalate–laccase integrated system for kraft pulp delignification

New polyoxometalate–laccase integrated system (PLIDS) employing polyoxometalate [SiW₁₁V^VO₄₀]⁵⁻ and laccase of Trametes versicolor for the continuous delignification of eucalypt kraft pulp has been developed. Pulp was delignified in a batch reactor containing catalytic amounts of [SiW₁₁V^VO₄₀]⁵⁻ at about 90 °C under atmospheric pressure. Re-oxidation of reduced polyoxometalate (POM) with laccase was carried out at 45 °C in a separate aerated bioreactor coupled with an ultrafiltration tubular ceramic membrane. This allowed the separation of laccase from re-oxidized POM, which was supplied in turn continuously to the delignification reactor.Proposed PLIDS allowed sustainable pulp delignification with minimal degradation of polysaccharides. The implementation of PLIDS, instead the fist chlorine dioxide stage (D) in conventional DEDED bleaching sequence, showed almost 60% of chlorine dioxide savings with strength properties of the bleached pulp (90% ISO) similar to those obtained after the conventional bleaching.     

贝壳状革耳菌和黄孢平革菌固体培养酶系比较

白腐菌黄孢平革菌(Phanerochaete chrysosporium) 与贝壳状革耳菌(Panus conchatus)在类似自然状态的固体培养条件下酶的分泌情况有 较大差异。P.conchatus和P.chrysosporium的主要木素降解酶分别是漆酶和锰过氧化物酶 ;两种菌均产生较高水平的木聚糖酶;P.conchatus在整个培养过程中所产生的内切葡 聚糖酶、微晶纤维素酶和纤维二糖酶活力均比P.chrysosporium相应酶的活力低得多, 尤其是内切葡聚糖酶。研究结果初步揭示了P.conchaus降解木素的主要酶系及选择性降 解木素的原因。     

Delignification of an unbleached hardwood kraft pulp by Phanerochaete chrysosporium

Summary Culture conditions affecting lignin degradation of an unbleached hardwood kraft pulp by Phanerochaete chrysosporium have been examined. Optimum pH and temperature for lignin degradation (about 33%) were 3.5 and 38°C, respectively. Optimum fungal growth was at a pH of 4.5 and a temperature of around 32°C. Addition of exogeneous glucose to the cultures lessened the degradation of pulp carbohydrates. Lignin degradation was stimulated by oxygen atmosphere and non-agitated cultures. Increased surface to volume ratio (decreased culture depth) enhanced lignin degradation (about 56% at a depth of 1.2 cm). Finally, the correlations: pulp yield vs. residual glucose, ligninase activity vs. mycelium, and extent of delignification vs. residual extracellular H₂O₂ were discussed in light of recent findings of ligninases responsible for ligninolysis.     

The feeding value for ruminants of straw and wholecrop barley and oats treated with anhydrous or aqueous ammonia or urea

Ammonia-treated or untreated barley straw supplemented with urea was given as the only feed to two groups of Friesian heifers weighing approximately 550 kg. The digestibility of dry matter (DM) was 58.8 and 49.9%, daily feed intake was 5.88 and 3.87 kg and daily liveweight change was +324 and -447 g for the ammonia-treated and control barley straw diets, respectively.Anhydrous or aqueous ammonia (NH₃) was injected into large round straw bales covered with plastic. The rates of degradation of barley straw in nylon bags and digestibility in vivo were the same for both ammonia treatments. The distribution of N in the bales was also similar and uniform with both treatments. No differences were recorded in the rate of degradation in nylon bags if the plastic was removed 2 or 8 weeks after treatment.Anhydrous or aqueous ammonia or isonitrogenous amounts of urea were injected into large round bags containing whole-crop barley or oats collected with a forage harvester. The digestibility of starch by steers was about 92% for ammonia-treated samples and 78% for the urea-treated samples. Urea and ammonia efficiently preserved the whole-crop materials but untreated control samples and samples treated with NaOH deteriorated during storage.