Mild alkaline pretreatment can achieve high hydrolytic and fermentation efficiencies for rice straw conversion to bioethanol

Abstract

Mild alkaline pretreatment was evaluated as a strategy for effective lignin removal and hydrolysis of rice straw. The pretreatment efficiency of different NaOH concentrations (0.5, 1.0, 1.5 or 2.0% w/w) was assessed. Rice straw (RS) pretreated with 1.5% NaOH achieved better sugar yield compared to other concentrations used. A cellulose conversion efficiency of 91% (45.84?mg/ml glucose release) was attained from 1.5% NaOH pretreated rice straw (PRS), whereas 1% NaOH pretreated rice straw yielded 35.10?mg/ml of glucose corresponding to a cellulose conversion efficiency of 73.81%. The ethanol production from 1% and 1.5% NaOH pretreated RS hydrolysates was similar at ～3.3% (w/v), corresponding to a fermentation efficiency of 86%. The non-detoxified hydrolysate was fermented using the novel yeast strain Saccharomyces cerevisiae RPP-03O without any additional supplementation of nutrients.     

Microbial biomass production from rice straw hydrolysate in airlift bioreactors

Rice straw is a by-product of rice production, and a great bioresource as raw biomass material for manufacturing value-adding protein for animal feedstock, which has been paid more and more attention. In the present work, utilizing rice straw hydrolysate as a substrate for microbial biomass production in 11.5L external-loop airlift bioreactors was investigated. Rice straw hydrolysate obtained through acid-hydrolyzing rice straw was used for the culture of yeast Candida arborea AS1.257. The influences of gas flow rate, initial liquid volume, hole diameter of gas sparger and numbers of sieve plates on microbial biomass production were examined. The best results in the external-loop airlift bioreactor were obtained under 9.0 L initial liquid volume, 1.1 (v/v)/min gas flow rate during culture time of 0-24 h and 1.4 (v/v)/min gas flow rate of 24-48 h at 29+/-1 degrees C. The addition of the sieve plates in the riser of the external-loop airlift bioreactor increased productivity. After 48 h, under optimized operation conditions, crude protein productivity with one sieve and two sieves were 13.6 mg/mL and 13.7 mg/mL, respectively, comparing 12.7 mg/mL without sieves in the airlift bioreactor and 11.7 mg/mL in the in the 10-L mechanically stirred tank bioreactor. It is feasible to operate the external-loop airlift bioreactors and possible to reduce the production cost for microbial biomass production from the rice straw hydrolysate.     

水稻秸秆低温复合菌系多样性及发酵动态

【目的】为解决中国寒冷地区水稻秸秆大面积废弃问题,加快低温地区水稻秸秆饲料转化,本文筛选了可以低温下加速秸秆发酵过程的微生物复合菌系,研究其微生物组成并跟踪其发酵动态。【方法】通过5℃下连续定向富集筛选,获得低温复合菌系。采用克隆文库方法分析复合菌系的组成。将复合菌系和商业接种剂(由Lactobacillus plantarum,Enterococcus faecium,L.salivarilus,Pediococcus acidilactici组成)分别接入稻秸进行10℃发酵。气质联机(GC-MS)测定发酵产物的同时,通过变性梯度凝胶电泳检测微生物在发酵体系的定殖情况。采用定量PCR方法追踪复合菌系组成菌在发酵过程中的动态。【结果】16S rDNA克隆文库分析结果表明复合系主要由两种微生物组成,一种属乳酸杆菌(Lactobacillus),一种属乳酸球菌(Leuconostoc)。10℃稻秸发酵结果表明,在发酵第6天接种复合菌系处理的pH已经下降到4.3,乳酸菌菌落形成单位为2.9×109CFU/g鲜样,而接种商业接种剂的处理pH为5.3,乳酸菌菌落形成单位为3.6×108 CFU/g鲜样;在发酵30 d时,接种复合菌系处理的乳酸含量为8.1 g/kg鲜样,接种商业接种剂处理的乳酸含量为2.0 g/kg鲜样。变性梯度凝胶电泳结果表明,在接种复合菌系的稻秸中,从发酵的第6天开始,检测到的微生物主要为L.sakei和Leuconostoc inhae,在整个发酵过程中,两菌一直存在;在商业接种剂处理中,发酵第6天检测到的微生物除其四种组成菌外,还包括Uncultured bacterium;而在发酵第16天和第30天,只检测到组成菌中的L.plantarum和E.faecium。定量PCR结果显示,接种复合菌系处理中,L.sakeiDNA在发酵第6天达到41.0%,在发酵第16天已达到65%,Le inhae在发酵的第6天达到整个发酵过程中的最大值(5.5%)。【结论】接种复合菌系,可以有效促进水稻秸秆的低温发酵进程。复合菌系组成菌可以定殖在发酵体系中,并占据优势。复合菌系的关键菌为L.sakei。     

Comparison between solid-state and powder-state alkali pretreatment on saccharification and fermentation for bioethanol production from rice straw

The efficacy of different concentrations of NaOH (0.25%, 0.50%, 0.75%, and 1.00%) for the pretreatment of rice straw in solid and powder state in enzymatic saccharification and fermentation for the production of bioethanol was evaluated. A greater amount of biomass was recovered through solid-state pretreatment (3.74 g) from 5 g of rice straw. The highest increase in the volume of rice straw powder as a result of swelling was observed with 1.00% NaOH pretreatment (48.07%), which was statistically identical to 0.75% NaOH pretreatment (32.31%). The surface of rice straw was disrupted by the 0.75% NaOH and 1.00% NaOH pretreated samples as observed using field-emission scanning electron microscopy (FE-SEM) and atomic force microscopy (AFM). In Fourier-transform infrared (FT-IR) spectra, absorbance of hydroxyl groups at 1,050 cm^?1 due to the OH group of lignin was gradually decreased with the increase of NaOH concentration. The greatest amounts of glucose and ethanol were obtained in 1.00% NaOH solid-state pretreated and powder-state hydrolyzed samples (0.804 g g^?1 and 0.379 g g^?1, respectively), which was statistically similar to the use of 0.75% NaOH (0.763 g g^?1 and 0.358 g g^?1, respectively). Thus, solid-state pretreatment with 0.75% NaOH and powder-state hydrolysis appear to be suitable for fermentation and bioethanol production from rice straw.     

碳氮比对模拟水稻秸秆田间厌氧发酵系统甲烷生产和秸秆降解的影响

利用自制的厌氧发酵装置模拟田间厌氧发酵产生物甲烷的条件,通过添加不同量的尿素,研究C/N对水稻秸秆厌氧发酵产生物甲烷和秸秆降解的影响。设置了C/N为15∶1、20∶1、25∶1、30∶1和对照(53∶1)等五个处理,测定各处理的产气量、甲烷含量和秸秆木质纤维素含量。结果表明C/N对厌氧发酵产气进程有一定影响,峰值出现的时间、峰值的大小在不同处理之间均有差异:以C/N为25∶1的处理峰值出现的最早,较对照早5 d出现;以C/N为20∶1的峰值最高,较对照提高了27. 55%。C/N对厌氧发酵累积产气量和累积甲烷产量有显著影响,以C/N为20∶1的处理累积产气量(4 235. 00 mL)和累积甲烷产量(1526. 34mL)最高,相比对照组的累积产气量和累积甲烷产量分别提高了30. 78%和51. 31%。C/N对水稻秸秆降解也有显著影响。以20∶1和25∶1处理对秸秆降解的效果最好,其中20∶1处理的总降解率、纤维素降解率和半纤维素降解率分别达到了51. 33%、55. 31%和53. 05%,25∶1处理分别为50. 00%、53. 08%和49. 42%。上述结果表明通过添加尿素调节C/N能够提高水稻秸秆厌氧发酵的产生物甲烷效率和促进秸秆降解,以C/N为(20～25)∶1处理的促进效果最好。     

微生物菌群协同提高水稻秸秆转化机制的解析

单一微生物降解水稻秸秆效果不明显,多种微生物组合在一起的微生物菌群能够有效降解水稻秸秆,是当前降解秸秆类废物的首要选择.[目的]探究微生物菌群比单一菌株转化秸秆效率提高的种间协作机制,为改善秸秆类物质的生物降解过程提供理论参考.[方法]通过菌种组合,以水稻秸秆减重率为指标人工构建出降解效果优于单菌培养的微生物群体组合,...     

Microbial oil production from rice straw hydrolysate by Trichosporon fermentans

Microbial oil production from sulphuric acid treated rice straw hydrolysate (SARSH) by Trichosporon fermentans was performed for the first time. Fermentation of SARSH without detoxification gave a poor lipid yield of 1.7 g/l, which was much lower than the result with glucose or xylose as the single carbon source (13.6 g/l or 9.9 g/l). The detoxification pretreatment, including overliming, concentration, and adsorption by Amberlite XAD-4 improved the fermentability of SARSH significantly by removing the inhibitors in SARSH. A total biomass of 28.6 g/l with a lipid content of 40.1% (corresponding to a lipid yield of 11.5 g/l) could be achieved after cultivation of T. fermentans on the detoxified SARSH for 8 days. Moreover, besides SARSH, T. fermentans could also utilize mannose, galactose, or cellobiose, in hydrolysates of other natural lignocellulosic materials as the single carbon source to grow and accumulate lipid with a high yield (at least 10.4 g/l). Hence, it is a promising strain for microbial oil production and thus biodiesel preparation from agro-industrial residues, especially lignocellulosic materials.     

氨水湿磨对稻草厌氧发酵的促进作用

提出了为改善稻草厌氧发酵效率的氨水湿磨预处理方法.首先对稻草进行剪切、粗粉碎和氨水湿磨处理,然后采用单相法对预处理稻草进行厌氧发酵,以把握稻草厌氧发酵中反应速率和发酵料液pH的变化特征,探明材料大小、氨水质量分数对稻草厌氧发酵反应速率和产气率的影响.结果表明:稻草厌氧发酵可分为初期、中期和后期3个阶段.发酵料液pH在发酵初期呈下降趋势,在发酵中期和后期基本稳定在6.5～7.0.氨水湿磨处理不仅减小了稻草的材料尺寸,而且能松弛组织结构、提高碳氮比.采用质量分数为0.2%的氨水对稻草进行湿磨处理后,平均产气速率和产气率分别从剪切稻草的7mL/(g·d)、216mL/g增加到14mL/(g·d)、378mL/g.     

稻草秸秆预处理方法对烟曲霉产纤维素酶的影响

采用机械粉碎、高温、酸碱处理等方法对稻草秸秆进行预处理,以烟曲霉为实验菌株,研究预处理方法对菌株产纤维素酶的影响。结果表明,取机械粉碎后的稻草（30~120目）进行121℃高压蒸汽处理20min（即灭菌处理）,有利于菌株的生长与纤维素酶的产生;与未粉碎的稻草秸秆相比,烟曲霉羧甲基纤维素钠（CMC）酶、微晶纤维素酶、β-葡萄糖苷酶和滤纸（FPA）酶的活力分别提高了63.2%、164.0%、10.2%和14.1%。而采用不同种类、不同浓度的酸碱常温处理稻草秸秆4d或100℃高温处理30min,纤维素酶活力均出现了不同程度的下降。     

Anaerobic detoxification fermentation by Rhodospirillum rubrum for rice straw as feed with moderate pretreatment

A novel and effective process was put forward for converting rice straw into feed by combining diluted acid hydrolysis and ammonization with Rhodospirillum rubrum fermentation. After pretreatment with dilute sulfuric or phosphoric acid (1%, w/w) at 100°C, materials were subjected to fermentation under several gases (N₂, CO₂, and air) and different light intensities in a 2-L fermentor. The key indexes of feed for fermented materials were estimated and several toxic substances were investigated during the fermentation. Following sulfuric acid treatment, the true protein of rice straw increased from 29 to 143?g?kg^?1 and the crude fiber decreased from 359 to 136?g?kg^?1 after fermentation at 0.3?L?min^?1?L^?1 of N₂ flow and a light intensity of 3400 lux; and following phosphoric acid treatment, the true protein increased by 286% and the crude fiber decreased by 52% after fermentation at 0.4?L?min^?1?L^?1 of N₂ flow and a light intensity of 3000 lux. Other key contents were also improved for use as feed, and some toxic substances (i.e., furfural, hydroxymethylfurfural, acetic acid, phenol, cresol) produced by the pretreatments could be removed at low levels during the fermentations.     

根结线虫病土引入秸秆碳源对土壤微生物生物量和原生动物的影响

研究了添加秸秆碳源在连续种植条件下对根结线虫病害严重土壤中微生物生物量和原生动物丰富度的影响. 供试作物为番茄, 设置3个梯度的小麦秸秆添加量\[1N(2.08 g·kg^-1)、2N (4.16 g·kg^-1)和4N(8.32 g·kg^-1)\].结果表明: 添加秸秆碳源对微生物生物量碳、氮和原生动物丰富度具有显著影响,且这种影响呈现为4N>2N>1N>CK.添加秸秆碳源对原生动物群落结构也具有显著影响,各处理鞭毛虫、肉足虫和纤毛虫的平均比例分别为36.0%、59.5%和4.5%.在相同秸秆添加量下,土壤微生物量碳氮、微生物碳氮比和原生动物丰富度随种植年限的延长而提高.     

转Bt基因水稻秸秆降解对土壤微生物可培养类群的影响

以高抗螟虫、已释放应用的 Bt水稻 (克螟稻 1号 )及其亲本 (非 Bt水稻 )为材料 ,在实验室条件下研究了转 Bt基因水稻及其亲本秸秆在降解过程中对土壤微生物主要类群的影响 ,这些类群包括细菌、真菌、放线菌、反硝化细菌、解磷微生物。结果表明 :(1)降解过程中 Bt蛋白浓度在前两周内迅速下降 ,随后降解速度变慢 ,17d以后至 5 3d,Bt蛋白浓度基本上保持在 6 .72 8～6 .196 ng/ g的水平。 (2 )秸秆降解过程中 ,不同处理细菌数量的变化趋势相似 ,转基因水稻与其亲本之间差异显著 ,非转基因细菌数量高于转基因细菌数量。(3)除降解初期第 3天、第 6天之外 ,其他取样时期的转基因水稻真菌数量要显著高于非转基因和对照。(4)放线菌数量没有明显变化规律 ,除第 6、9、2 6、35天外 ,非转基因数量显著高于转基因。(5 )非转基因秸秆降解反硝化细菌活性高于转基因 ,而解磷微生物活性处理之间无明显差异。     

Lignocellulolytic enzyme production from submerged fermentation of paddy straw

Five strains of cellulolytic bacteria and four strains of Phanerochaete chrysosporium were evaluated for the lignocellulolytic enzyme production during submerged fermentation (SmF) of paddy straw. Extra-cellular enzyme assay for CMCase, FPase, Cellobiase, Xylanase, Lignin peroxidase and Laccase enzymes was performed after 7 and 15 days of submerged fermentation. Cellulomonas cellulans MTCC 23, Cytophaga hutchinsonii NCIM 2338 and Phanerochaete chrysosporium MTCC 787 were found to produce higher lignocellulolytic enzyme activities than rest of the cultures after 15 days of fermentation.     

Alcohol fermentation of enzymatic hydrolysate of exploded rice straw by Pichia stipitis

The xylose in an enzymatic hydrolysate of steam-exploded rice straw was not consumed by Pichia stipitis until the glucose was almost exhausted. A diauxic lag of 2 to 3 h in both cell growth and ethanol production occurred as metabolism switched from glucose to xylose utilization. Ethanol production was maximal [6 g ethano/l from 15 g reducing sugars/l (78% theoretical yield)] at an aeration rate of 0.2 vol/vol. min.The author was with the Department of Chemical Engineering, Kanazawa University, Kanazawa 920, Japan, but is now with the Engineering Biosciences Research Center, Cater-Mattil Hall, The Texas A&M University System, College Station, Texas 77843-2476, USA.     

Secretome analysis of thermophilic mould Myceliophthora thermophila cultivated on rice straw and hydrolysis of lignocellulosic biomass for bioethanol production

Abstract

Myceliophthora thermophila encodes for large number of carbohydrate-active enzymes (CAZymes) involved in lignocellulosic biomass degradation. The mould was grown on rice straw in solid state fermentation at pH 5.0 and 45?°C that produced high levels of cellulolytic and xylanolytic enzymes i.e. 2218.12, 515.23, 478.23, 13.34?U/g DMR for xylanase, CMCase, FPase and β-glucosidase, respectively. The secretome analysis of M. thermophila BJAMDU5 by mass spectroscopy, described 124 different proteins with majority of CAZymes consisting of glycosyl hydrolases (GH), lytic polysaccharide mono-oxygenases (LPMO), carbohydrate esterases (CE) and polysaccharide lyases (PL). Furthermore, the enzyme cocktail of the mould was evaluated for hydrolysis of steam treated rice straw that produced 184.59?mg/g substrate reducing sugars after 24?h, which was used for production of bioethanol by using fast fermenting yeast Saccharomyces cerevisiae resulting in high production of bioethanol.     

Newly isolated Penicillium oxalicum A592-4B secretes enzymes that degrade milled rice straw with high efficiency

An enzyme producing micro-organism, which can directly saccharify rice straw that has only been crushed without undergoing the current acid or alkaline pretreatment, was found. From the homology with the ITS, 28S rDNA sequence, the strain named A592-4B was identified as Penicillium oxalicum. Activities of the A592-4B enzymes and commercial enzyme preparations were compared by Novozymes Cellic CTec2 and Genencore GC220. In the present experimental condition, activity of A592-4B enzymes was 2.6 times higher than that of CTec2 for degrading milled rice straw. Furthermore, even when a quarter amount of A592-4B enzyme was applied to the rice straw, the conversion rate was still higher than that by CTec2. By utilizing A592-4B enzymes, improved lignocellulose degradation yields can be achieved without pre-treatment of the substrates; thus, contributing to cost reduction as well as reducing environmental burden.     

添加剂对水稻秸秆实地混合厌氧发酵产甲烷系统的作用

为提高水稻秸秆利用效率,改进水稻秸秆实地混合厌氧发酵产甲烷技术,本研究开展了添加剂在混合厌氧发酵系统的应用研究。试验选取水稻秸秆和猪粪作为发酵原料,通过分别添加不同的浓度的吐温20和腐植酸,测定甲烷的产气量和浓度、秸秆的降解和土壤肥力的变化,以揭示添加剂类型及其浓度对水稻田实地甲烷生产系统的影响。结果表明:添加剂的掺入并未影响产气的动态变化趋势,但显著地促进产气和提高产气浓度,整体效果由高到低为腐植酸吐温20对照,其中经腐植酸处理的产气量和产气浓度对照相比分别提高了50. 73%和24. 55%。添加剂的掺入有利于水稻秸秆纤维素和半纤维素的降解,但对木质素没有显著影响;其中以0. 15 g/L腐植酸和0. 30 g/L吐温20的降解率最高,相较于对照其纤维素降解率均提高了22. 11%,半纤维素降解率分别提高了107. 13%和98. 39%。添加剂的掺入能显著增加土壤肥力,以0. 15 g/L腐植酸和0. 30 g/L吐温20处理水平的效果最优,相较于对照,其土壤有机质分别增加了29. 63%和23. 72%,全氮分别增加了52. 32%和42. 38%,全磷分别增加了83. 33%和57. 14%。     

有机肥氮投入比例对双季稻田根际土壤微生物生物量碳、氮和微生物熵的影响

为探明不同有机肥氮素占总氮投入的百分比对双季稻区早、晚稻各生育时期稻田根际土壤微生物的影响,本研究以大田定位试验为平台,应用氯仿熏蒸-K₂SO₄提取法和化学分析法系统分析了施用化肥N(M₁)、30%有机肥N(M₂)、50%有机肥N(M₃)、100%有机肥N(M₄)和无N对照(M₀)5个不同施肥处理双季稻田根际土壤微生物生物量碳(MBC)、微生物生物量氮(MBN)和微生物熵的差异.结果表明: 在早稻和晚稻各主要生育时期,施肥措施均能提高稻田根际土壤MBC、MBN和微生物熵,各施肥处理根际土壤MBC、MBN和微生物熵均随水稻生育期推进呈先增加后降低的变化趋势,均于齐穗期达到最大值,成熟期为最低值;其中,各处理双季稻田根际土壤MBC、MBN、MBC/MBN值和微生物熵一般均表现为M₄＞M₃＞M₂＞M₁＞M₀,M₂、M₃和M₄处理间均无显著差异,但均显著高于M₀处理.可见,单独施用化肥措施对提高根际土壤微生物生物量碳、氮和微生物熵效果有限,施用有机肥或有机无机肥配施提高根际土壤微生物生物量碳、氮和微生物熵的效果较好.     

复合菌系RSS-4腐解稻秆过程中的菌系动态变化

采用传统平扳分离培养方法和PCR—DGGE技术研究了水稻秸秆腐解复合菌系RSS-4在腐解稻秆过。程中菌种区系变化情况。结果表明：平板分离培养方法显示,在稻秆腐解过程中,微生物的数量呈现出先升后降的变化趋势,在整个腐解过程中细菌的数量占优势;DGGE图谱显示,至少有12种细菌和18种真菌的近缘种参与到稻秆的腐解过程。在其腐解过程中,不同腐解阶段真菌的组成呈现出多样性,数量变化差异也较大：细菌DGGE图谱中的条带1、9、10等以及真菌DGGE图谱中的条带8、9、13等为优势菌株,它们贯穿于稻秤腐解的整个过程;细菌中的条带12以及真菌中的条带4在腐解的前期起作用,而后迅速消失;细菌中的条带3、11等以及真菌中的条带3、10等在腐解的后期才出现而起作用;而细菌中的条带2以夏真菌中的条带1、5等仅出现在腐解的莱一时期。