Rethinking a product and its function using LCA—experiences of New Zealand manufacturing companies

Purpose

It has been recognised that life cycle assessment (LCA) has a role in framing problem situations in environmental management. Yet relatively few studies have investigated whether the use of LCA does actually lead to the reconceptualisation of product systems as opposed to answering predefined questions. This paper discusses the experiences of six manufacturing firms that commissioned LCA studies as part of a life cycle management project managed by Landcare Research in New Zealand.

Methods

The initial goal and scope of the study was developed by each company’s representative in a workshop that was organised as part of the LCM project. The scope for three of the studies was subsequently redefined by the LCA specialists at Landcare Research and agreed with senior managers at the company. The LCA specialists undertook the LCA studies and presented the results to the companies.

Results and discussion

A significant reconceptualisation of the product system took place in three of the six LCA studies. This reconceptualisation would not have taken place if the scope of the LCA studies had been restricted to address the questions originally asked by the companies. The three companies showed some resistance to expanding the scope.

Conclusions

Use of LCA can lead to reconceptualisation of product systems by companies and quite different priorities for improvement options. Initial resistance to expanding a study’s scope may be (partially) overcome by data collection activities and informal discussions between the LCA specialist and company staff during the process of undertaking the LCA study.     

Life cycle assessment of a large,thin ceramic tile with advantageous technological properties

Purpose

Ceramic tiles play a strategic role in the Italian market; currently, the Italian production is of 367.2 million m² (Confindustria Ceramica 2012). In 2009, Italy was positioned as the world’s fourth largest producer of ceramic tiles, producing 368 million m² of the world’s total production of 1,735 million m² Giacomini (Ceram World Rev 88:52–68, 2010). Therefore, there is an ongoing effort to create innovations in the products offered and their manufacturing processes, in order to better compete on the market and to create eco-friendly products. Recently, the Italian Ceramic District has increased its focus on environmental issues with the aim of protecting natural resources and reducing the energy and material consumption. For this reason, a new product was born in the Italian Ceramic District, namely, a large thin ceramic tile (dimensions 1,000 mm?×?3,000 mm?×?3.5 mm) reinforced with a fibreglass backing, which gives the product excellent resistance and flexibility properties. The aim was to manufacture a new product with lower environmental impact than the traditional one. The production of a large thin ceramic tile requires, in fact, a lower quantity of materials, transports and energy consumptions comparing to the same metres square of traditional ceramic tile. At the present, no comparative life cycle assessment (LCA) studies have been performed between traditional and innovative ceramic stoneware tiles. This study analyses, for the first time, a life cycle of the innovative ceramic product (porcelain stoneware) developed by a company of the Italian Ceramic District.

Methods

The analysis is performed using the LCA methodology, in order to identify environmental impacts, energy consumption and CO₂ equivalent emissions that occur during extraction of raw materials, transportation, production, material handling, distribution and end-of-life stages within a cradle to grave perspective.

Results and conclusions

LCA analysis indicates that the highest environmental impact mainly affects the respiratory inorganics impact category due to base slip production (27.62 %), caused by the transport of the raw materials and by non-renewable impact category due to both the pasting phase (21.31 %) and the two-component adhesive manufacture. The major greenhouse gas (GHG) emissions are related to the production of polyurethane, a component of the adhesive used in the pasting stage, and to the natural gas consumption in the firing process.     

End of life of buildings: three alternatives, two scenarios. A case study

Purpose

The objective of this case study is to identify the relevant processes needed in the environmental assessment of the end of life of a building and to identify the demolition process variables that significantly affect energy consumption and emissions of greenhouse gases. Different scenarios of demolition, based on three alternatives for managing construction and demolition waste (C&DW) generated during demolition works, are analyzed. This study is based upon typical construction and demolition practices and waste management in Spain.

Methods

Life cycle assessment (LCA) methodology is applied to assess objectively and quantitatively different C&DW management plans during the design phase and to identify the significant environmental aspects. The impact categories considered are global warming potential and human toxicity potential. Furthermore, the indicator primary energy (non renewable energy from fossil fuels) is also studied.

Results

Design of C&DW management plans to enhance the recovery of waste, reducing significantly the selected environmental indicators, was assessed in this study. Waste transport from the demolition work to the treatment plant and the transport of the non-recyclable fraction to the final disposal, as well as the fuel consumption in hydraulic demolition equipment and in the loading/unloading equipment of the treatment plants, are the most significant environmental aspects associated with the management plan based on a selective demolition, whereas in a conventional demolition process, the main environmental aspect is waste transport from the demolition work to final disposal.

Conclusions

LCA studies allow an assessment of different demolition processes. A tool for recording environmental data has been developed. This tool provides in a systematic manner life cycle inventory and life cycle impact assessment of the end of life of a building, facilitating the study of management plans in the design phase.     

Life cycle assessment evaluation of green product labeling systems for residential construction

Purpose

Life cycle assessment (LCA) is a tool that can be utilized to holistically evaluate novel trends in the construction industry and the associated environmental impacts. Green labels are awarded by several organizations based on single or multiple attributes. The use of multi-criteria labels is a good start to the labeling process as opposed to single criteria labels that ignore a majority of impacts from products. Life cycle thinking, in theory, has the potential to improve the environmental impacts of labeling systems. However, LCA databases currently are lacking in detailed information about products or sometimes provide conflicting information.

Method

This study compares generic and green-labeled carpets, paints, and linoleum flooring using the Building for Environmental and Economic Sustainability (BEES) LCA database. The results from these comparisons are not intuitive and are contradictory in several impact categories with respect to the greenness of the product. Other data sources such as environmental product declarations and ecoinvent are also compared with the BEES data to compare the results and display the disparity in the databases.

Results

This study shows that partial LCAs focused on the production and transportation phase help in identifying improvements in the product itself and improving the manufacturing process but the results are uncertain and dependent upon the source or database. Inconsistencies in the data and missing categories add to the ambiguity in LCA results.

Conclusions

While life cycle thinking in concept can improve the green labeling systems available, LCA data is lacking. Therefore, LCA data and tools need to improve to support and enable market trends.     

Environmental assessment of sewage effluent disinfection system: electron beam, ultraviolet, and ozone using life cycle assessment

Purpose

This study assesses the impacts of three different disinfection processes of sewage effluent, namely the electron beam (E-beam), ultraviolet (UV), and ozone systems, on the environment by using life cycle assessment (LCA).

Methods

The LCA employed was the comparative LCA which consists of three parts according to life cycle stages. Electricity consumption was the reference flow that can yield 99% disinfection efficiency for microorganisms present in a 1?×?10⁵?m³?day^?1 sewage treatment plant effluent over 20?years.

Results

The comparison of the LCA results indicated that the environmental impact of the UV disinfection system was the lowest, followed by the E-beam and ozone disinfection systems. The key issues of the E-beam, UV, and ozone disinfection systems are electricity consumption and SF₆ usage, electricity consumption and UV lamp, and electricity consumption and liquid oxygen feeding system, respectively.

Conclusions

Electricity consumption is the key input parameter that determines the LCA results.     

Assessment of the environmental performance of buildings: A critical evaluation of the influence of technical building equipment on residential buildings

Purpose

Sustainability assessments of buildings using the life cycle approach have become more and more common. This includes the assessment of the environmental performance of buildings. However, the influence of the construction products used for the fabric, the finishing, and the technical building equipment of buildings has hardly been described in literature. For this reason, we evaluated the influence of the technical building equipment and its impact on the environment for different residential buildings.

Materials and methods

Five residential buildings were evaluated by applying the methodology of life cycle assessment (LCA) (ISO14040) expressed using quantitative assessment categories according to prEN15978.

Results and discussion

Results show that the optimization of energy performance has already reached a high level in Austria, so that the overall potential for possible improvements is quite low. Especially in low-energy and passive?Chouse-standard residential buildings, the limits for energy optimization in the use phase have mostly been achieved. In contrast to this, the integrated LCA (iLCA) findings attribute a high optimization potential to the construction products used for the technical building equipment as well as to the building fabric and finishing. Additionally, the passive house shows the lowest contribution of the technical building equipment on the overall LCA results.

Conclusions

The iLCA findings suggest that it is recommended to include the technical building equipment for future assessments of the environmental performance of buildings. It is also suggested to use a broad number of environmental indicators for building LCA.     

Parameterized tool for site specific LCAs of wind energy converters

Purpose

The purpose of this project was to provide a parameterized LCA tool that allows performing site specific life cycle assessments for different wind energy converter types by varying a limited number of relevant parameters. Hereby, it addresses the limited transferability of WEC LCA results to other sites as well as the increasing demand for such data.

Methods

Basis of the work was an extensive primary data collection at the respective production facilities and other relevant stakeholders like site assessment, service etc. Most of the required data was available at first hand and was completed with data from literature and LCA databases. Based on this data, a complex parameterized material flow model has been built and different product variants have been pre-defined within the model, including relevant production processes and upstream. The pre-definition of these product variants allows reducing the minimum number of parameters that need to be configured for site specific LCAs from a total of over 330 to just nine parameters.

Results and conclusions

In the future, choosing the right type of technology for specific sites will become more important; especially in the face of increasing land use conflicts and increasing competition between renewable energy technologies. Site and technology specific LCAs prove to be a valuable tool for this assessment. Tools like the presented significantly reduce the effort required for performing these LCAs. Additionally, they can be used for various other purposes like environmental assessments of different repowering scenarios and eco design.     

Life cycle assessment of light-emitting diode downlight luminaire—a case study

Purpose

Light-emitting diode (LED) technology is increasingly being used for general lighting. Thus, it is timely to study the environmental impacts of LED products. No life cycle assessments (LCA) of recessed LED downlight luminaires exist in the literature, and only a few assessments of any type of LED light source (component, lamp and luminaire) are available.

Methods

The LCA of a recessed LED downlight luminaire was conducted by using the data from the luminaire manufacturer, laboratory measurements, industry experts and literature. The assessment was conducted using SimaPro LCA software. EcoInvent and European Reference Life Cycle Database were used as the databases. The LCA included a range of environmental impacts in order to obtain a broad overview. The functional unit of the LCA was one luminaire used for 50,000 h. In addition, the sensitivity of the environmental impacts to the life was studied by assessing the LED downlight luminaire of 36,000 h and 15,000 h useful life and to the used energy sources by calculating the environmental impacts using two average energy mixes: French and European.

Results and discussion

The environmental impacts of the LED luminaire were mostly dominated by the energy consumption of the use. However, manufacturing caused approximately 23 % of the environmental impacts, on average. The environmental impacts of manufacturing were mainly due to the driver, LED array and aluminium parts. The installation, transport and end of life had nearly no effect on the total life cycle impacts, except for the end of life in hazardous waste. The life cycle environmental impacts were found to be sensitive to the life of the luminaire. The change from the French to the European average energy mix in use resulted to an even clearer dominance of the use stage.

Conclusions

The case study showed that the environmental impacts of the LED downlight luminaire were dominated by the use-stage energy consumption, especially in the case of the European energy mix in use. Luminous efficacy is, thus, a relatively appropriate environmental indicator of the luminaire. As LED technology possesses generally higher luminous efficacy compared to conventional ones, the LED luminaire is considered to represent an environmentally friendly lighting technology. However, data gaps exist in the data in LED product manufacturing and its environmental impacts. The environmental impacts of different LED products need to be analysed in order to be able to precisely compare the LED technology to the conventional lighting technologies.     

A New LCA Methodology of Technology Evolution (TE-LCA) and its Application to the Production of Ammonia (1950-2000) (8 pp)

Goal, Scope and Background

This paper presents a new LCA method of technology evolution (TE-LCA), and its application to the production of ammonia, the second largest chemical product in the world, over the last fifty years. The TE-LCA of a chemical process is the procedure in which historical information on a process, mainly the evolution of technical parameters, is translated by simulation to mass and energy balances as a function of time. These mass and energy balances are then transformed into environmental impact indicators using common LCA approaches. Finally, the evolution of environmental impact resulting from the investigated process can be related to its technical and other, i.e. legislative, developments.

Methods

The technological evolution of the production of ammonia was compiled according to three basic sources of information: patents, publications and industry data. From these sources in a first step, the major technological advances of the process were identified as a function of time delivering different process variants that were modelled using the simulation software Aspen Plus®. In a second step, the evolution of environmental regulations is studied. For those energy related emissions that were regulated, e.g. SOx and NOx, it was assumed that threshold values defined in legislation were realized immediately. The aggregation of both steps allows the calculation of the emissions resulting from the production (cradle to gate view) of the investigated chemical as a function of time.

Results and Discussion

The application of the TE-LCA to the production of ammonia revealed when and to which extent technological and legislative developments resulted in the reduction of energy related emissions in the production of this chemical compound. Overall, the reduction of emissions from ammonia production was highly influenced by the technological development and only to a lower extent by environmental regulations.

Conclusion

The results obtained from the TE-LCA method is useful to reveal how the environmental performance of a process developed in the past and to identify the reasons for this development. The investigated case study of ammonia production shows that investment in technological development also paid off in terms of being ahead of tightened environmental legislation that might bear potential cost consequences such as carbon dioxide tax.

Outlook

The presented method can be easily extended by including an economic analysis, which provides additional information on why certain technological developments were enforced and which the economic consequences of changes in environmental legislation were. The new methodology has to be applied to additional case studies, i.e. to other chemical sectors than basic chemicals and to other branches than chemicals. In other chemical sectors, toxic emissions from the production process might have to be considered and trade-offs between these and the overall energy consumption might result.     

Life cycle assessment as a decision support tool for bridge procurement: environmental impact comparison among five bridge designs

Purpose

The conventional decision-making for bridges is mostly focusing on technical, economical, and safety perspectives. Nowadays, the society devotes an ever-increased effort to the construction sector regarding their environmental performance. However, considering the complexity of the environmental problems and the diverse character of bridges, the related research for bridge as a whole system is very rare. Most existing studies were only conducted for a single indicator, part of the structure components, or a specific life stage.

Methods

Life Cycle Assessment (LCA) is an internationally standardized method for quantifying the environmental impact of a product, asset, or service throughout its whole life cycle. However, in the construction sector, LCA is usually applied in the procurement of buildings, but not bridges as yet. This paper presents a comprehensive LCA framework for road bridges, complied with LCA ReCiPe (H) methodology. The framework enables identification of the key structural components and life cycle stages of bridges, followed by aggregation of the environmental impacts into monetary values. The utility of the framework is illustrated by a practical case study comparing five designs for the Karlsnäs Bridge in Sweden, which is currently under construction.

Results and discussion

This paper comprehensively analyzed 20 types of environmental indicators among five proposed bridge designs, which remedies the absence of full spectrum of environmental indicators in the current state of the art. The results show that the monetary weighting system and uncertainties in key variables such as the steel recycling rate and cement content may highly affect the LCA outcome. The materials, structural elements, and overall designs also have varying influences in different impact categories. The result can be largely affected by the system boundaries, surrounding environment, input uncertainties, considered impact indicators, and the weighting systems applied; thus, no general conclusions can be drawn without specifying such issues.

Conclusions

Robustly evaluating and ranking the environmental impact of various bridge designs is far from straightforward. This paper is an important attempt to evaluate various designs from full dimensions. The results show that the indicators and weighting systems must be clearly specified to be applicable in a transparent procurement. This paper provides vital knowledge guiding the decision maker to select the most LCA-feasible proposal and mitigate the environmental burden in the early stage.     

Ecodesign of PVC packing tape using life cycle assessment

Purpose

Polymer materials play an important role in the improvement and quality of life. However, due to their persistence in the environment, polymer materials may be harmful to the ecosystems. According to the European Directive on Packaging and Packaging Waste, management of these wastes should include prevention of their generation as a priority. The main motivation for employing ecodesign of a product is to reduce both raw material consumption and waste generation through a good initial design.

Methods

In this study, life cycle assessment (LCA) was applied to the design of printed PVC plastic packing tape in order to reduce its environmental impact. LCA software GaBi4.4^® was used to determine the PVC packing tape life cycle stage with the highest environmental impacts.

Results and discussion

LCA results showed that PVC film manufacture was the stage with the highest impact. It was therefore reasonable to assume that packing tape manufactured with material other than PVC could have reduced environmental impact, and LCA was used to evaluate this hypothesis. When using Kraft paper or polypropylene plastic packing tape, the weighted impacts were reduced by 36.3 and 39.9 %, respectively.

Conclusions

PVC plastic packing tape has been redesigned with the aim of reducing waste and raw material consumption. LCA results showed that a suitable option for reducing life cycle environmental impact is to use alternative film materials. Kraft paper and polypropylene plastic packing tape were found to give lower values of almost all environmental impact indexes and normalized and weighted impacts.     

A system boundary identification method for life cycle assessment

Purpose

Life cycle assessment (LCA) is a useful tool for quantifying the overall environmental impacts of a product, process, or service. The scientific scope and boundary definition are important to ensure the accuracy of LCA results. Defining the boundary in LCA is difficult and there are no commonly accepted scientific methods yet. The objective of this research is to present a comprehensive discussion of system boundaries in LCA and to develop an appropriate boundary delimitation method.

Methods

A product system is partitioned into the primary system and interrelated subsystems. The hierarchical relationship of flow and process is clarified by introducing flow- and process-related interventions. A system boundary curve model of the LCA is developed and the threshold rules for judging whether the system boundary satisfies the research requirement are proposed. Quantitative criteria from environmental, technical, geographical and temporal dimensions are presented to limit the boundaries of LCA. An algorithm is developed to identify an appropriate boundary by searching the process tree and evaluating the environmental impact contribution of each process while it is added into the studied system.

Results and discussion

The difference between a limited system and a theoretically complete system is presented. A case study is conducted on a color TV set to demonstrate and validate the method of boundary identification. The results showed that the overall environmental impact indicator exhibits a slow growth after a certain number of processes considered, and the gradient of the fitting curve trends to zero gradually. According to the threshold rules, a relatively accurate system boundary could be obtained.

Conclusions

It is found from this research that the system boundary curve describes the growth of life cycle impact assessment (LCIA) results as processes are added. The two threshold rules and identification methods presented can be used to identify system boundary of LCA. The case study demonstrated that the methodology presented in this paper is an effective tool for the boundary identification.     

LCA for assessing environmental benefit of eco-design strategies and forest wood short supply chain: a furniture case study

Purpose

Eco-innovation strategies are increasingly adopted to ensure the minimization of environmental impacts. Nonetheless, only a comprehensive integrated assessment along the life cycle stages of a product may ensure a robust analysis of the benefit of the innovation. The object of the present study is the environmental assessment of furniture prototypes produced using certified wood and integrating eco-design criteria in their conception. The aim of the study was twofold: firstly, to evaluate the environmental profile of the furniture, highlighting possible hot spots of impacts, and secondly, to evaluate the capability of life cycle assessment (LCA) to identify the environmental benefit associated to the adoption of eco-innovation strategies, such as the following: ensuring short supply chain from raw material to production; using wood coming from certified forests (according to PEFC scheme); and the implementation of eco-design principles, also associated with green public procurement requirements.

Methods

LCA has been applied in a case study related to the wood furniture sector in the alpine region of Northern Italy. Every activity was modeled using primary data, related to the inputs and outputs of the processes, provided directly by the designers and by woodworking firms. Input data related to forestry activities and wood extraction were collected and processed in a previous phase of the study. The life cycle of a prototype school desk from the cradle-to-gate perspective was analyzed. A woodworking plant was examined in detail, dividing the whole manufacturing process into four phases: panels production, woodworking, painting and steel parts processing. The system boundaries included all the activities which take place inside the plant as well as energy inputs, transports and ancillary products used.

Results and discussion

The results highlighted that the working phases showing the greatest environmental burdens were the production of solid wood panels and the processing of iron parts. No concerns about chemicals, glues and paints were raised, due to the eco-design principles implemented in the production of the furniture. The choice of a short supply chain allowed for drastic reductions in the impacts associated to long-distance transports. Three sensitivity analyses were carried out to test the robustness of results concerning the following: (1) glue options, (2) drying phase and VOC emissions, and (3) transport options.

Conclusions

This study proves to which extent eco-design criteria implemented in practice improve the environmental performance of products. All positive effects due to decisions taken in school desk design and conception were supported by evidence.     

Life cycle assessment of a waste lubricant oil management system

Purpose

This paper compares 16 waste lubricant oil (WLO) systems (15 management alternatives and a system in use in Portugal) using a life cycle assessment (LCA). The alternatives tested use various mild processing techniques and recovery options: recycling during expanded clay production, recycling and electric energy production, re-refining, energy recovery during cement production, and energy recovery during expanded clay production.

Methods

The proposed 15 alternatives and the actual present day situation were analyzed using LCA software UMBERTO 5.5, applied to eight environmental impact categories. The LCA included an expansion system to accommodate co-products.

Results

The results show that mild processing with low liquid gas fuel consumption and re-refining is the best option to manage WLO with regard to abiotic depletion, eutrophication, global warming, and human toxicity environmental impacts. A further environmental option is to treat the WLO using the same mild processing technique, but then send it to expanded clay recycling to be used as a fuel in expanded clay production, as this is the best option regarding freshwater sedimental ecotoxicity, freshwater aquatic ecotoxicity, and acidification.

Conclusions

It is recommended that there is a shift away from recycling and electric energy production. Although sensitivity analysis shows re-refining and energy recovery in expanded clay production are sensitive to unit location and substituted products emission factors, the LCA analysis as a whole shows that both options are good recovery options; re-refining is the preferable option because it is closer to the New Waste Framework Directive waste hierarchy principle.     

Ecodesign requirements for televisions—is energy consumption in the use phase the only relevant requirement?

Purpose

This paper concerns the Ecodesign Directive (2009/125/EC) and the implementing measures (IM) in which ecodesign requirements are set up for energy-using and energy-related products. Previous studies have found that the requirements have a unilateral focus on energy consumption and the use phase. This is not in line with the scientific understanding of ecodesign, where attention should be put on all life cycle phases and all relevant environmental impact categories. This study focuses on the requirements for televisions (TV). A life cycle assessment (LCA) is carried out on two TVs to analyse if other environmental hotspots and life cycle phases should be included in the requirements in the IM of the Ecodesign Directive besides energy consumption in the use phase analysis.

Methods

The consequential approach is used. The data for the LCA have been gathered from two manufacturers of TVs. In one case, the data were delivered in Excel spreadsheets; in the other case, the authors of this paper together with the manufacturer disassembled a TV and collected the data manually.

Results and discussion

When applying the consequential approach, the production phase has the highest environmental impact, which is in contradiction with the focus area of the IM. The result of the sensitivity analysis is that the source of electricity is a potentially significant contributor of uncertainty. However, even in a coal-based scenario, the contribution from the production phase is approximately 30 %.

Conclusions

Based on these results, it is concluded that for future requirement setting in IM, it is necessary to set up requirements that cover more life cycle phases of the product in order to address the most important impacts.     

Life cycle assessment in the furniture industry: the case study of an office cabinet

Purpose

In an effort to reduce the environmental impacts of the furniture sector, this study aimed to diagnose the environmental performance of an office cabinet throughout its life cycle.

Methods

An attributional life cycle assessment (LCA) was used, based on the ISO 14044 Standard and ILCD Handbook. The scope of the study considered the entire supply chain, from cradle to grave, including the steps of pre-manufacturing, manufacturing, use, and post-use of the product. The impact assessment method was the International Reference Life Cycle Data System (ILCD) 2011 midpoint.

Results and discussion

The results identified that the most significant environmental impact of the furniture life cycle was due to the distances covered and production of the main raw material, wood medium-density particleboard (MDP). The evaluation of transport scenarios showed environmental tradeoffs for truck fuel switches and environmental gains for the distribution of MDP from closer suppliers by truck, as well as from current supplier by truck and ship in the major categories. Furthermore, evaluation of the office cabinet post-use options showed that reuse, recycling, or energy recovery from waste cause significant environmental gains in the major categories. Wooden furniture is a potential carbon sink if its life cycle does not emit more greenhouse gases than its materials can store. The impacts of substitution scenarios varied depending on the type of product avoided.

Conclusions

The LCA proved a powerful method to diagnose and manage environmental impacts in complex product systems. The sensitivity analysis showed that it is possible to reduce the environmental impacts and, at the same time, make the furniture industry increase its economic gains and net carbon stock in the anthroposphere.

     

Statistical analysis of use-phase energy consumption of textile products

Purpose

The purpose of this work was to present a methodology to assess the energy consumption, specifically the energy utilized in the washing and drying processes, of textile products in their use-phase with the help of statistical tools. Regardless of the environmental impacts associated with the use-phase of textile products, analysis of energy consumption in that phase is still lacking. There is a need to design methodology for identifying the hotspots and parameters influencing the energy consumption in the use-phase of textile products. A pragmatic method that consists of a life-cycle assessment (LCA) framework plus principle component analysis (PCA), extended by Procrustes analysis (PA), is used to determine the energy consumption and minimize the possible uncertainties in the use-phase of textile product systems.

Methods

The LCA plus PCA-PA method employed in this work to analyze the energy consumption of textile products in the use-phase comprises two statistical tools. First, PCA was applied to find the key parameters affecting the results. As an extension of PCA, PA was performed to highlight the most prominent variables within the dataset and extract the maximum amount of information. Lastly, hierarchical cluster analysis (HCA) was utilized for the classification of textile products on the basis of energy consumption variables and the similarity of their results.

Results and discussion

Among various energy consuming parameters in the use-phase of a textile product, both geographical and physical aspects can be prominent variables that significantly can affect the results of the energy consumption. After the LCA plus PCA-PA methodology, country of the use-phase in the geographical aspect and in the physical aspect, the fiber type and weight of the products were the influential variables. Hotspots or influential parameters being identified, a number of steps can be taken that can play an important role in decreasing environmental impacts by reducing the energy consumption in the laundering process of textile products during the use-phase.

Conclusions

The methodology of LCA plus PCA-PA for energy consumption in textile products was employed to study the gap in currently available assessments. Using this method, the main influencing energy consuming parameters or hotspots in the use-phase of a textile product system could easily be identified and potential improvements of sustainability can be proposed.

     

Adapting the LCA framework to environmental assessment in land planning

Purpose

Since the implementation of the European directive (EC/2001/42) on strategic environmental assessment, an ex ante evaluation has become mandatory for plans and programs. This requirement could have significant consequences for the environment. Local authorities, who are in charge of land planning issues, must therefore conduct such assessments. However, they are faced with lack of uniform methodology. The aim of this paper is thus to propose a methodological framework for the required environmental assessment stages in land planning.

Methods

Life cycle assessment (LCA) has been identified as a promising tool to perform environmental assessment at a meso-level (i.e., territories). Yet, the standardized LCA framework has never been used for assessing the environmental impacts of a territory as such, which can be explained by the complexity that its application would involve. Four major methodological bottlenecks have been identified in this paper, i.e., (1) functional unit definition, (2) boundary selection, (3) data collecting, and (4) the refinement of the life cycle impact assessment phase in order to provide useful indicators for land planning. For each of these challenges, recommendations have been made to adapt the analytical framework of LCA.

Results and discussion

A revised framework is proposed to perform LCA of a territory. One of the major adaptations needed concerns the goal and scope definition phase. Henceforth, the association of a territory and the studied land planning scenario, defined by its geographical boundaries and its interactions with other territories, will be designated as the reference flow in LCA. Consequently, two kinds of indicators will be determined using this approach, i.e., (1) a vector of environmental impacts generated (conventional LCA) and (2) a vector of land use functions provided by the territory for different stakeholders (e.g., provision of work, recreation, culture, etc.). This revised framework has been applied to a theoretical case study in order to highlight its utility in land planning.

Conclusions

This work is a first step in the adaptation of the LCA framework to environmental assessment in land planning. We believe that this revised framework has the potential to provide relevant information in decision-making processes. Nonetheless, further work is still needed to broaden and deepen this approach (i.e., normalization of impacts and functions, coupled application with GIS, uncertainties, etc.).     

LCA of a tomato crop in a multi-tunnel greenhouse in Almeria

Purpose

Protected crops have expanded significantly in the Mediterranean area over the last few decades as a successful means to provide abundant and high-quality produce. Although resources are generally used efficiently, greenhouse areas cause major environmental impacts. The aim of this work was to study, from an environmental point of view, the improvement capacity of greenhouse areas in the Mediterranean region and to assess several alternative agricultural practices to decrease their contribution to the environmental impacts in this system.

Materials and methods

The methodology used was life cycle assessment (LCA) based on a tomato crop grown in a multi-tunnel greenhouse in Almeria, on the southeast coast of Spain. The functional unit chosen was 1 ton of loose classic tomatoes. Five midpoint impact categories and one energy flow indicator were selected for their relevance. The agricultural practice alternatives evaluated were reduction of volume of substrate and fertilizers, extension of substrate and greenhouse life span and increase in renewable energy for electricity production.

Results and discussion

The results indicated that the main contributors to impact categories in the tomato production were structure, auxiliary equipment and fertilizers. Structure accounted for between 30 and 48?% of the contributions, depending on the impact category. The principal burdens in the auxiliary equipment stage were substrate and consumption of electricity. Fertilizers environmental impacts were due to emissions during their manufacture and application to the crop. In a best-case option, taking into account the best alternatives, contributions to the impact categories were reduced by between 17 and 30?%. The LCA methodology proved to be a useful tool to evaluate the environmental damage of this agricultural activity. The importance of including farm infrastructure in the assessment was demonstrated as it was a major contributor. The risk of eutrophication could be reduced by adjustment of the fertilizers?Cwater balance and implementation of a closed-loop irrigation system. Future technological improvements should be developed to increase yields and thereby directly reduce the environmental burdens per unit produce.

Conclusions

The present study served to assess the environmental impacts of a tomato crop in a multi-tunnel greenhouse on the coast of Almeria. The assessment was used to evaluate alternatives for improvement of cleaner production in greenhouse areas. Further research should focus on assuring the feasibility of the suggested options.     

Integrating environmental and economic life cycle analysis in product development: a material selection case study

Purpose

Achieving sustainability by rethinking products, services and strategies is an enormous challenge currently laid upon the economic sector, in which materials selection plays a critical role. In this context, the present work describes an environmental and economic life cycle analysis of a structural product, comparing two possible material alternatives. The product chosen is a storage tank, presently manufactured in stainless steel (SST) or in a glass fibre reinforced polymer composite (CST). The overall goal of the study is to identify environmental and economic strong and weak points related to the life cycle of the two material alternatives. The consequential win–win or trade-off situations will be identified via a life cycle assessment/life cycle costing (LCA/LCC) integrated model.

Methods

The LCA/LCC integrated model used consists in applying the LCA methodology to the product system, incorporating, in parallel, its results into the LCC study, namely those of the life cycle inventory and the life cycle impact assessment.

Results and discussion

In both the SST and CST systems, the most significant life cycle phase is the raw materials production, in which the most significant environmental burdens correspond to the Fossil fuels and Respiratory inorganics categories. The LCA/LCC integrated analysis shows that the CST has globally a preferable environmental and economic profile, as its impacts are lower than those of the SST in all life cycle stages. Both the internal and external costs are lower, the former resulting mainly from the composite material being significantly less expensive than stainless steel. This therefore represents a full win–win situation. As a consequence, the study clearly indicates that using a thermoset composite material to manufacture storage tanks is environmentally and economically desirable. However, it was also evident that the environmental performance of the CST could be improved by altering its end-of-life stage.

Conclusions

The results of the present work provide enlightening insights into the synergies between the environmental and the economic performance of a structural product made with alternative materials. Furthermore, they provide conclusive evidence to support the integration of environmental and economic life cycle analysis in the product development processes of a manufacturing company or, in some cases, even in its procurement practices.