Life cycle assessment in green chemistry

Background, Aims and Scope Using renewable feedstock and introducing biocatalysts in the chemical industry have been suggested as the key strategies to reduce the environmental impact of chemicals. The Swedish interdisciplinary programme ‘Greenchem’, is aiming to develop these strategies. One target group of chemicals for Greenchem are wax esters which can be used in wood surface coatings for wood furniture, etc. The aim of this study was to conduct a life cycle assessment of four different wood surface coatings, two wax-based coatings and two lacquers using ultra violet light for hardening (UV lacquers). One of the two wax-based coatings is based on a renewable wax ester produced with biocatalysts from rapeseed oil, denoted ‘green wax’, while the other is based on fossil feedstock and is denoted ‘fossil wax’. The two UV lacquers consist of one ‘100% UV’ coating and one ‘water-based UV’ coating. The scope was to compare the environmental performance of the new ‘green’ coating with the three coatings which are on the market today. Methods The study has a cradle-to-grave perspective and the functional unit is ‘decoration and protection of 1 m² wood table surface for 20 years’. Extensive data collection and calculations have been performed for the two wax-based coatings, whereas mainly existing LCI data have been used to characterise the production of the two UV lacquers. Results For all impact categories studied, the ‘100% UV’ lacquer is the most environmentally benign alternative. The ‘water-based UV’ is the second best alternative for all impact categories except EP, where the ‘fossil wax’ is slightly better. For GWP the ‘fossil wax’ has the highest contribution followed by the ‘green wax’. For AP and EP it is the ‘green wax’ that makes the highest environmental impact due to the contribution from the cultivation of the rapeseed and the production of the rapeseed oil. For POCP the ‘fossil wax’ makes the highest contribution, slightly higher than the contribution from the ‘green wax’. Also the energy requirements for the ‘100% UV’ lacquer is much lower than for the other coatings. The results from the toxicological evaluation conducted in this study, which was restricted to include only the UV lacquers, are inconclusive, giving different results depending on the model chosen, EDIP97 or USES. Discussion The result in this study shows that the environmental benefits of using revewable feedstock and processes based on biocatalysis in the production of wax esters used in wood surface coatings are rather limited. This is due to the high environmental impact from other steps in the life cycle of the coating. Conclusions Overall the ‘100% UV’ lacquer seems to be the best alternative from an environmental point of view. This study shows that the hot spots of the life cycle of the coatings are the production of the ingredients, but also the application and drying of the coatings. The toxicity assessment shows the need for the development of a new model, a model which finds common ground in order to overcome the current situation of diverging results of toxicity assessments. The results in this study also point to the importance of investigating the environmental performance of a product based on fossil or renewable feedstock from a life cycle perspective. Recommendations and Perspectives The results in this study show that an efficient way to improve the wood coating industry environmentally is to increase the utilization of UV lacquers that are 100% UV-based. These coatings can also be even further improved by introducing biocatalytic processes and producing epoxides and diacrylates from renewable raw material instead of the fossil-based ones produced with conventional chemical methods in use today. In doing this, however, choosing a vegetable oil with good environmental performance is important. An alternative application of the ‘green wax’ analysed in this study may be as an ingredient in health care products, for example, which may result in greater environmental benefits than when the wax is used inwood coating products. The results in this study illustrate the importance of investigating the environmental performance of a product from cradle-to-grave perspective and not consider it ‘green’ because it is based on renewable resources.     

Life cycle assessment and life cycle costing of road infrastructure in residential neighbourhoods

Purpose

The built environment consists of a huge amount of infrastructure, such as roads and utilities. The objective of this paper is to assess the life cycle financial and environmental impact of road infrastructure in residential neighbourhoods and to analyse the relative contribution of road infrastructure in the total impact of neighbourhoods.

Methods

Various road sections are analysed based on an integrated life cycle approach, combining life cycle costing and life cycle assessment. To deal with complexity, a hierarchic assessment structure, using the principles of the “element method for cost control”, is implemented. Four neighbourhood models with diverse built densities are compared to gain insight in the relative impact of road infrastructure in neighbourhoods.

Results and discussion

The results reveal important financial and environmental impact differences between the road sections analysed. Main contributors to the life cycle financial and environmental impact are the surface layer and electrical and piped services. The contribution of road infrastructure to the total neighbourhood impact, ranging from 2 to 9 % of the total cost, is relatively limited, compared to buildings, but not negligible in low built density neighbourhoods.

Conclusions

Good spatial planning of the neighbourhood is recommended to reduce the amount of road infrastructure and the related financial and environmental impact. The priority should be to design denser neighbourhood layouts, before decreasing the financial and environmental impact of the road sections.

     

Life cycle assessment of municipal waste water systems

Life Cycle Assessment was applied to municipal planning in a study of waste water systems in Bergsjön, a Göteborg suburb, and Hamburgsund, a coastal village. Existing waste water treatment consists of mechanical, biological and chemical treatment. The heat in the waste water from Bergsjön is recovered for the district heating system. One alternative studied encompassed pretreatment, anaerobic digestion or drying of the solid fraction and treatment of the liquid fraction in sand filter beds. In another alternative, urine, faeces and grey water would separately be conducted out of the buildings. The urine would be used as fertilizer, whereas faeces would be digested or dried, before used in agriculture. The grey water would be treated in filter beds. Changes in the waste water system would affect surrounding technical systems (drinking water production, district heating and fertilizer production). This was approached through system enlargement. For Hamburgsund, both alternatives showed lower environmental impact than the existing system, and the urine separation system the lowest. Bergsjön results were more difficult to interpret. Energy consumption was lowest for the existing system, whereas air emissions were lower for the alternatives. Water emissions increased for some parameters and decreased for others. Phosphorous recovery was high for all three alternatives, whereas there was virtually no nitrogen recovery until urine separation was introduced.     

Life cycle assessment of construction and renovation of sewer systems using a detailed inventory tool

Purpose

The objective was to provide comprehensive life cycle inventories for the construction and renovation of sewers. A detailed inventory was provided with multiple options of pipe materials, diameters and site-specific characteristics, and was embedded into the Excel^®-based tool SewerLCA. The tool allows for life cycle evaluation of different sewers. It was applied to determine the most important phases, processes, and related parameters involved in the construction and renovation of sewers from an environmental and economical perspective.

Methods

Comprehensive life cycle inventories (LCIs) for sewers construction and renovation were obtained by first identifying all processes involved after interviewing construction experts and reviewing sewer construction budgets from a Catalan company; and second transforming the processes into masses of materials and energy usage using construction databases. In order to run the life cycle impact assessment (LCIA) the materials and energy typologies from the inventories were matched to their corresponding equivalents into available LCI databases. Afterwards the potential impacts were calculated through the use of LCIA characterization factors from ReCiPe. Life cycle assessment (LCA) was run several times to assess the construction of a 1-km-long sewer with varying pipe materials, life spans for each material, diameters, transport distances, site-specific characteristics, and pipe deposition options.

Results and discussion

The environmental impacts generated by construction and renovation of a 1 km Polyvinylchloride (PVC) pipe with a diameter of 40 cm are mainly associated with pipe laying and backfilling of the trench. The evaluation of several pipe materials and diameters shows that the exclusion of renovation would underestimate the impacts by 38 to 82 % depending on the pipe materials and diameters. Including end-of-life phase for plastic pipe materials increases climate change (up to an extra 71 %) and human toxicity (up to an extra 147 %) impacts (among all diameters). The preferred pipe materials from an environmental point of view are precast concrete and High-Density Polyethylene (HDPE). Site-specific characteristics (specially the presence of rocky soil and asphalt placement) and material life span have a high influence on the overall environmental profile, whereas changes in transport distances have only a minor impact (<4 %).

Conclusions

Environmental impacts during the construction and renovation of sewers are subject to differences in material type, site-specific characteristics and material life span. Renovation of sewers has a large influence on all potential environmental impacts and costs and, hence, should not be omitted in LCA studies. The treatment and disposal processes of plastic pipes at the end of their life has to be accounted in LCA studies.

     

Life cycle assessment of construction and demolition waste management systems: a Spanish case study

Purpose  

The aim of this study is to develop and analyse a life cycle inventory of construction and demolition waste (C&DW) management systems based on primary data collected directly from Spanish enterprises involved in the life cycle of this type of waste material. Special emphasis is placed on assessing the environmental profile of inert waste sorting and treatment (IWST) facilities.     

Life cycle assessment of electrical and thermal energy systems for commercial buildings

Background, Aim and Scope The objective of this life cycle assessment (LCA) study is to develop LCA models for energy systems in order to assess the potential environmental impacts that might result from meeting energy demands in buildings. The scope of the study includes LCA models of the average electricity generation mix in the USA, a natural gas combined cycle (NGCC) power plant, a solid oxide fuel cell (SOFC) cogeneration system; a microturbine (MT) cogeneration system; an internal combustion engine (ICE) cogeneration system; and a gas boiler. Methods LCA is used to model energy systems and obtain the life cycle environmental indicators that might result when these systems are used to generate a unit energy output. The intended use of the LCA analysis is to investigate the operational characteristics of these systems while considering their potential environmental impacts to improve building design using a mixed integer linear programming (MILP) optimization model. Results The environmental impact categories chosen to assess the performance of the energy systems are global warming potential (GWP), acidification potential (AP), tropospheric ozone precursor potential (TOPP), and primary energy consumption (PE). These factors are obtained for the average electricity generation mix, the NGCC, the gas boiler, as well as for the cogeneration systems at different part load operation. The contribution of the major emissions to the emission factors is discussed. Discussion The analysis of the life cycle impact categories indicates that the electrical to thermal energy production ratio has a direct influence on the value of the life cycle PE consumption factors. Energy systems with high electrical to thermal ratios (such as the SOFC cogeneration systems and the NGCC power plant) have low PE consumption factors, whereas those with low electrical to thermal ratios (such as the MT cogeneration system) have high PE consumption factors. In the case of GWP, the values of the life cycle GWP obtained from the energy systems do not only depend on the efficiencies of the systems but also on the origins of emissions contributing to GWP. When evaluating the life cycle AP and TOPP, the types of fuel as well as the combustion characteristics of the energy systems are the main factors that influence the values of AP and TOPP. Conclusions An LCA study is performed to eraluate the life cycle emission factors of energy systems that can be used to meet the energy demand of buildings. Cogeneration systems produce utilizable thermal energy when used to meet a certain electrical demand which can make them an attractive alternative to conventional systems. The life cycle GWP, AP, TOPP and PE consumption factors are obtained for utility systems as well as cogeneration systems at different part load operation levels for the production of one kWh of energy output. Recommendations and Perspectives Although the emission factors vary for the different energy systems, they are not the only factors that influence the selection of the optimal system for building operations. The total efficiencies of the system play a significant part in the selection of the desirable technology. Other factors, such as the demand characteristics of a particular building, influence the selection of energy systems. The emission factors obtained from this LCA study are used as coefficients of decision variables in the formulation of an MILP to optimize the selection of energy systems based on environmental criteria by taking into consideration the system efficiencies, emission characteristics, part load operation, and building energy demands. Therefore, the emission factors should not be regarded as the only criteria for choosing the technology that could result in lower environmental impacts, but rather one of several factors that determine the selection of the optimum energy system. ESS-Submission Editor: Arpad Horvath (horvath@ce.berkeley.edu)     

Life cycle assessment standards

The newly emerging LCA standards provide an opportunity to review and improve upon the current LCA methodology. As more industrial practitioners enter the arena, the opportunity arises to not only demand environmental improvement from industrial service and product providers but also to fill LCA data gaps. A framework is suggested for improvement in the current LCA framework that focuses on the business relationships of the industrial practitioner. The framework seeks to promote environmental improvement from industrial sectors through the identification of state-of-the-art technologies used throughout a life cycle. Basing LCAs on the best performers in an industry will create a market for a high level of environmental performance, disperse the responsibility of inventory data gathering, and improve upon the advancements already anticipated through the widespread application of LCA.     

Life cycle assessment of tractors

This study was intended to evaluate the environmental impact, and potential improvements for a typical tractor model (LT360D) of LG Machinery Co., Ltd. The life cycle of this study includes all stages from raw material acquisition up to final disposal. The eco-indicator 95 method was employed to perform an impact assessment. The result of this study is expected to represent the environmental feature of typical diesel vehicles at each life cycle stage. This study is a starting point of building life cycle inventories for typical off-road diesel tractors. With this result, environmental weak points of the tractor have been defined, and major improvement strategies have been set up to develop the ‘Green Tractor’.     

Life cycle assessment in green chemistry: overview of key parameters and methodological concerns

Purpose

Several articles within the area of green chemistry often promote new techniques or products as ‘green’ or ‘more environmentally benign’ than their conventional counterpart although these articles often do not quantitatively assess the environmental performance. In order to do this, life cycle assessment (LCA) is a valuable methodology. However, on the planning stage, a full-scale LCA is considered to be too time consuming and complicated. Two reasons for this have been recognised, the method is too comprehensive and it is hard to find inventory data. In this review, key parameters are presented with the purpose to reduce the time-consuming steps in LCA.

Methods

In this review, several LCAs of so-called ‘green chemicals’ are analysed and key parameters and methodological concerns are identified. Further, some conclusions on the environmental performance of chemicals were drawn.

Results and discussion

For fossil-based platform chemicals several LCAs exists but for chemicals produced with industrial biotechnology or from renewable resources the number of LCAs is limited, with the exception of biofuels, for which a large number of studies are made. In the review, a significant difference in the environmental performance of bulk and fine chemicals was identified. The environmental performance of bulk chemicals are closely connected to the production of the raw material and thereby different land use aspects. Here, a lot can be learnt from biofuel LCAs. In many of the reviewed articles focusing on bulk chemicals a comparison regarding fossil and renewable raw material was done. In most of the comparisons the renewable alternative turned out to be more environmentally preferable, especially for the impact on GWP and energy use. However, some environmental concerns were identified as important to include to assess overall environmental concern, for example eutrophication and the use of land.

Conclusions

To assess the environmental performance of green chemicals, quantitative methods are needed. For this purpose, both simple metrics and more comprehensive methods have been developed, one recognised method being LCA. However, this method is often too time consuming to be valuable in the process planning stage. This is partly due to a lack of available inventory data, but also because the method itself is too comprehensive. Here, key parameters for the environmental performance and methodological concerns were described to facilitate a faster and simpler use of LCA of green chemicals in the future.     

Life cycle greenhouse gas emissions of residential battery storage systems: A German case study

Battery storage systems (BSSs) are popular as a means to increase the self-consumption rates of residential photovoltaics. However, their environmental impact is under discussion, given the greenhouse gas emissions caused by the production and the efficiency losses during operation. Against this background, we carry out a holistic environmental assessment of residential BSSs by combining a partial life cycle assessment for the production phase with a detailed simulation of 162 individual German households for the operational phase. As regards the production phase, we only find small differences between the carbon footprints of different cell chemistries. Moreover, we can show that the balance of plant components have a comparable impact on the global warming potential as the cell modules. In terms of the operational phase, our simulations show that BSSs can compensate at least parts of their efficiency losses by shifting electricity demand from high-emission to low-emission periods. Under certain conditions, the operational phase of the BSSs can even overcompensate the emissions from the production phase and lead to a positive environmental impact over the lifetime of the systems. As the most relevant drivers, we find the exact emissions at the production stage, the individual household load patterns, the system efficiency, and the applied operational strategy.     

Life cycle impact assessment sophistication

On November 29 – 30, 1998 in Brussels, an international workshop was held to discuss Life Cycle Impact Assessment (LCIA) Sophistication. Approximately 50 LCA experts attended the workshop from North America, Europe, and Asia. Prominent practitioners and researchers were invited to present a critical review of the associated factors, including the current limitations of available impact assessment methodologies and a comparison of the alternatives in the context of uncertainty. Each set of presentations, organised into three sessions, was followed by a discussion session to encourage international discourse with a view to improving the understanding of these crucial issues. The discussions were focused around small working groups of LCA practitioners and researchers, selected to include a balance of representatives from industry, government and academia. This workshop provided the first opportunity for International experts to address the issues related to LCIA Sophistication in an open format. Among the topics addressed were: 1) the inclusion or exclusion of backgrounds and thresholds in LCIA, 2) the necessity and practicality regarding the sophistication of the uncertainty analysis, 3) the implications of allowing impact categories to be assessed at “midpoint” vs. at “endpoint” level, 4) the difficulty of assessing and capturing the comprehensiveness of the environmental health impact category, 5) the implications of cultural/philosophical views, 6) the meaning of terms like science-based and environmental relevance in the coming ISO LCIA standard, 7) the dichotomy of striving for consistency while allowing the incorporation of state-of-the-art research, 8) the role of various types of uncertainty analysis, and 9) the role of supporting environmental analyses (e.g., risk assessments). Many of these topics addressed the need for increased sophistication in LCIA, but recognised the conflict this might have in terms of the comprehensiveness and holistic character of LCA, and LCIA in particular. The participants concluded that the exchange of ideas in this format was extremely valuable and would like to plan successive International workshops on related themes.     

Evaluation of design options for green product development: a combined Cuckoo search and life cycle assessment approach

The International Journal of Life Cycle Assessment - In response to the public concerns on the performance regarding environmental conservation and energy saving, manufacturers have to perform...     

Life cycle assessment of energy self-sufficiency systems based on agricultural residues for organic arable farms

The agricultural industry today consumes large amounts of fossil fuels. This study used consequential life cycle assessment (LCA) to analyse two potential energy self-sufficient systems for organic arable farms, based on agricultural residues. The analysis focused on energy balance, resource use and greenhouse gas (GHG) emissions. A scenario based on straw was found to require straw harvest from 25% of the farm area; 45% of the total energy produced from the straw was required for energy carrier production and GHG emissions were reduced by 9% compared with a fossil fuel-based reference scenario. In a scenario based on anaerobic digestion of ley, the corresponding figures were 13%, 24% and 35%. The final result was sensitive to assumptions regarding, e.g., soil carbon content and handling of by-products.     

北京市住宅建筑生命周期碳足迹

从生命周期角度看,建筑碳足迹与能源和建材生产系统具有密切关系。随着技术的进步和节能政策的推进,中国能源的生产和使用,以及建材生产过程中的环境排放都随着时间在持续降低,这将间接地影响到建筑的环境表现。依据1990—2010年期间每5a的中国能源与建材生命周期清单数据,对北京市20年间住宅建筑系统开展生命周期评价和碳足迹核算,以揭示北京市住宅建筑系统的环境负荷变化特征。结果表明,北京市住宅建筑生命周期碳足迹随时间推移呈现降低趋势,主要来自能源系统和建材生产系统的碳减排贡献。不同结构建筑的碳足迹尽管有差异,但也呈现了相似的下降趋势。从生命周期阶段看,建筑碳足迹主要体现在建筑使用阶段和建材生产阶段。尽管建筑使用阶段的节能对于降低建筑生命周期碳足迹具有重要贡献,但节能在经济成本及环境成本方面而言是有限度的。在可持续的环境政策管理制定中,应从生命周期角度,统筹考虑协调各行业减碳的协调发展。论文同时也验证了在生命周期评价中考虑时间变量将有助于更好地利用生命周期评价结果支持环境可持续管理。结论对于城市规划的政策制定、量化环境表现是有益的。     

Life cycle assessment through on-line database linked with various enterprise database systems

Goal, Scope and Background  Performing a life cycle assessment (LCA) has been a rather resource and time-consuming business. The method of data collection may be problematic, and the quality of the final results can be influenced by the reliability of the data. Therefore, it is helpful to utilize an on-line data gathering system to save time and to improve the reliability of the collected raw data. Main Features  We have developed an LCA software package for a steel company. The software consists of two major parts: an LCA tool kit and an interface program. The LCA tool kit is a user interface for handling an LCA database server. It has powerful functions to execute systematic analysis, not only for the amount of energy and raw materials, but also for the volume of pollutants generated by each component. The latter is an interface program between a data handling system and an on-line data gathering system. This interface program is linked with three enterprise database systems, such as enterprise resource planning (ERP), an environmental management system (EMS) and an energy server system (ESS). In this study, we compared three different ways of performing LCA. Two of them are on-line methods, and another is manual. Results and Discussion  Among the three methods, the best method was on-line LCA linked with ERP, EMS and ESS. Case studies in steel works have shown that the current method is superior to manual data gathering in terms of time and cost (man-month) savings, data reliability and other applications. Results of life cycle inventory and life cycle impact assessment for steel products have shown monthly fluctuations due to fuel usage ratio, which have not been detected before using manual data gathering. Conclusions  An LCA can be performed quickly, if one is to employ the on-line data gathering system we have developed. The system consists of an LCA software package including the interface program and LCA tool kit, and the enterprise database systems. Case studies for LCA with the on-line system have shown superior performance to that carried out using the manual data entry method. Recommendations and Perspective  This system enables an enterprise to take Type III and conduct benchmarking to other companies or societies within a short time. Also, combining this tool with an environmental performance evaluation or accounting system can allow one to achieve a more progressive environmental management.     

Life cycle assessment of zircon sand

The International Journal of Life Cycle Assessment - To support the needs of downstream users of zircon sand and other industry stakeholders, the Zircon Industry Association (ZIA) conducted an...