氧载体对L-天冬酰胺酶发酵过程影响的研究

以抗癌药物L－天冬酰胺酶生产为应用背景,针对发酵过程中存在严重耗氧问题,研究了氧载体对发酵过程的影响。通过对几种氧载体的筛选,认为正十二烷最适合于该发酵过程。随后以产物L－天冬酰胺酶活性、菌体浓度以及溶氧水平为主要指标,考察了氧载体在发酵过程中的作用．实验表明,发酵基质中5％正十二烷的添加量为最佳浓度,这种氧载体的加入,明显地提高了发酵介质中的溶氧水平,改善了供氧条件,增加了菌体浓度,提高了L－天冬酰胺酶发酵水平,在优化条件下,可使发酵液最终酶活提高21％左右。     

氧载体对小白链霉菌发酵生产ε-聚赖氨酸的影响

为了有效改善发酵体系中的溶氧水平,提高小白链霉菌Streptomyces albulus PD-1发酵生产ε-聚赖氨酸的能力,文中通过对氧载体的种类、最佳添加浓度以及添加时间进行筛选,最终确定在0 h添加0.5%(V/V)的正十二烷促进ε-聚赖氨酸生产效果最佳。在5 L发酵罐0 h添加0.5%的正十二烷进行批次补料发酵,ε-聚赖氨酸的产量和菌体干重分别可以达到(30.8±0.46)g/L和(33.8±0.29)g/L,较之对照组分别提高了31.6%和20.7%。ε-聚赖氨酸的产量和菌体干重的提高归因于0.5%正十二烷的添加促进发酵液中溶氧水平从23.8%提高到32%,同时发酵液中的一种主要副产物(聚二氨基丙酸)的含量下降31%。实验结果表明,正十二烷的添加可以提高S.albulus PD-1发酵液中的溶氧水平,抑制副产物的生成,促进ε-聚赖氨酸的合成。     

添加氧载体提高泰乐菌素发酵的得率*

通过添加氧载体（如正十二烷、全氟化碳等）,提高了发酵系统中的氧传递速度,从而促进了泰乐菌素的生物合成。当加入５％的正十二烷或全氟化碳,泰乐菌素的生成量分别提高１４％和８％;在加入正十二烷和全氟化碳的同时,再加入载体Ａｉｄ—ＰｌｕｓＭＬ—５０Ｄ,可使泰乐菌素的生成量分别提高１９％和２０％。     

添加氧载体提高泰乐菌素发酵的得率

通过添加氧载体（如正十二烷、全氟化碳等）,提高了发酵系统中的氧传递速度,从而促进了泰乐菌素的生物合成。当加入５％的正十二烷或全氟化碳,泰乐菌素的生成量分别提高１４％和８％;在加入正十二烷和全氟化碳的同时,再加入载体Ａｉｄ—ＰｌｕｓＭＬ—５０Ｄ,可使泰乐菌素的生成量分别提高１９％和２０％。     

正十六烷对节杆菌发酵产环磷酸腺苷的影响

溶氧在节杆菌发酵产环磷酸腺苷(c AMP)过程中起着重要作用。本研究中,笔者首先对4种氧载体(正癸烷、正十二烷、正十四烷和正十六烷)的最佳添加浓度和添加时间进行筛选。结果表明:在0 h添加2%(体积分数)正十六烷促进c AMP生产效果最佳。在5 L发酵罐中添加2%(体积分数)正十六烷后,细胞干质量(DCW)和c AMP产量分别达到10. 85 g/L和8. 87 g/L,比对照分别提高了19. 4%和23. 2%。氧载体的加入提高了发酵液中的氧传递系数(K_La),降低了胞内NADH/NAD~+比率以及胞内三磷酸腺苷(ATP)水平,而对关键酶的酶活影响不显著。     

正十二烷强化氧传递促进法夫酵母虾青素的合成

对虾青素的氧载体强化氧传递双液相发酵进行了研究。实验结果表明,添加正十二烷(作为氧载体)可提高法夫酵母发酵时的溶氧水平,促进虾青素的合成:添加正十二烷 0.5-1.0%(w/v),虾青素产量随正十二烷添加量逐步提高,最高时达到3.0mg/L,对照组虾青素产率为2.15mg/L;当正十二烷浓度大于2%时,对虾青素的合成表现出明显抑制作用;而正十二烷的添加对细胞的干重没有表现出促进作用。因此虾青素产量的提高是单位质量细胞的虾青素合成效率提高的结果。罐上实验结果表明,发酵开始后的12-24 h时段的溶氧水平对于虾青素的整个合成周期的合成活性至关重要,为发酵供氧进行分段控制提供了依据。根据法夫酵母虾青素合成活性与细胞呼吸活性之间的关系,推测法夫酵母合成虾青素过程对氧的依赖可能与柠檬酸生产菌有着相似的机制。     

双液相体系强化氧传递促进微生物油脂生产

文中通过添加氧载体正十二烷进行双液相发酵来提高发酵性丝孢酵母利用木薯淀粉水解液生产微生物油脂的产量。结果表明,在摇瓶发酵液中添加氧载体,能明显缓解发酵过程中的氧限制程度。在2 L发酵罐中添加1%正十二烷进行双液相高密度发酵,其发酵生物量和油脂产量分别达到101.2 g/L和50.28 g/L。气相色谱分析表明,添加了氧载体发酵的微生物油脂中含有更高的饱和脂肪酸含量。     

液态烷烃氧载体对粘红酵母发酵产番茄红素的影响

研究正己烷、正十二烷、正十六烷3种液态烷烃作为氧载体对粘红酵母生长和番茄红素合成的影响,发现氧载体不仅使菌体生物量提高,同时使单位细胞的番茄红素产率增大,从而提高粘红酵母合成番茄红素的能力。3种液态烷烃中正十二烷作为氧载体效果较好,试验结果表明,在发酵第0 h时添加4%的正十二烷,细胞生物量达到16.49 g/L,番茄红素合成量达到42.32 mg/L分别比对照组提高了26.2%和50.17%。     

氧载体发酵体系的氧传递特性及提高衣康酸产酸能力的研究

测定了不同氧载体的理化参数,研究了机械搅拌罐氧载体发酵体系中的氧载体的体积分数,搅拌转速和通风量对体积氧传递系数的影响,并推导出传质系数的关联式。实验表明,加入氧载体后,可提高发酵体系的ＫＬａ值３０－２００％,衣原酸发酵中加入氧载体正十二烷,可提高产酸１４％以上。     

烷烃溶剂对耐有机溶剂极端微生物地衣芽孢杆菌YP1产胞外蛋白酶的影响

考察了添加5％(V/V)浓度的正庚烷、正辛烷、正癸烷、十二烷、十四烷、十六烷等烷烃溶剂对耐有机溶剂极端微生物地衣芽孢杆菌(Bacillus licheniformis)YP1的生长及产胞外蛋白酶的影响。结果表明5％(V/V)浓度的各种烷烃溶剂对YP1蛋白酶的稳定性及菌体生物量均无显著影响, 正庚烷、正辛烷、正癸烷等溶剂显著抑制YP1产蛋白酶, 而十二烷、十四烷、十六烷能提高YP1产蛋白酶1倍以上。发酵液中十四烷的浓度(1％－8％, V/V)与蛋白酶的活力呈正相关性, 添加十四烷后发酵过程中蛋白酶活力的显著增加出现在菌体生长的对数后期。培养过程中添加十四烷能导致YP1菌体形态显著变小。首次报道了烷烃溶剂对极端微生物产蛋白酶的影响。     

Influence of Dissolved Oxygen Levels on Production of l-Asparaginase and Prodigiosin by Serratia marcescens

The effect of dissolved oxygen concentrations on the behavior of Serratia marcescens and on yields of asparaginase and prodigiosin produced in shaken cultures and in a 55-liter stainless-steel fermentor was studied. A range of oxygen transfer rates was obtained in 500-ml Erlenmeyer flasks by using internal, stainless-steel baffles and by varying the volume of medium per flask, and in the fermentor by high speed agitation (375 rev/min) or low rates of aeration (1.5 volumes of air per volume of broth per min), or both. Dissolved oxygen levels in the fermentation medium were measured with a membrane-type electrode. Peak yields of asparaginase were obtained in unbaffled flasks (3.0 to 3.8 IU/ml) and in the fermentor (2.7 IU/ml) when the level of dissolved oxygen in the culture medium reached zero. A low rate of oxygen transfer was accomplished by limited aeration. Production of prodigiosin required a supply of dissolved oxygen that was obtainable in baffled flasks with a high rate of oxygen transfer and in the fermentor with a combination of high-speed agitation and low-rate aeration. The fermentation proceeded at a more rapid rate and changes in pH and cell populations were accelerated by maintaining high levels of dissolved oxygen in the growth medium.     

Production of Tumor-Inhibitory L-Asparaginase by Submerged Growth of Serratia marcescens

Production of a tumor-inhibitory asparaginase by submerged fermentation with Serratia marcescens ATCC 60 was studied to ascertain optimal nutritional conditions for large-scale production leading to enzyme purification studies. Five strains of S. marcescens were screened in shake-flask studies and were found to produce 0.8 to 3.7 IU/ml 48 hr after inoculation. The requirements for asparaginase production with S. marcescens ATCC 60, the high producing strain, included the following: 4% autolyzed yeast extract medium (initial pH 5.0), an incubation temperature of 26 C, and limited aeration for a zero level of dissolved oxygen during the fermentation. Addition of various carbohydrates to the fermentation medium did not enhance yields. The peak cell population in the fermentation medium and the maximal asparaginase yields occurred simultaneously. Highest enzyme yields were found when the pH of the fermentation cycle rose to approximately 8.5. Yields of 4 IU of asparaginase/ml of cell suspension have been obtained consistently in 40 to 42 hr from 10-liter volumes (500 ml/4-liter bottle) produced on a reciprocating shaker. Scale-up to a 60-liter fermentor yielded 3.1 IU/ml in 35 hr.     

溶氧对L-苏氨酸发酵的影响

探索溶氧对L-苏氨酸发酵过程的影响及其控制方法。通过摇瓶装液量试验、不同溶氧控制方式考察发酵过程中溶氧对L-苏氨酸合成的影响。采用补料分批发酵工艺发酵L-苏氨酸,利用氨基酸分析仪测定发酵液中L-苏氨酸的产量,通过10L罐补料分批发酵36h,产酸可达118.9g/L,糖酸转化率为47.6%。可以得出溶氧对L-苏氨酸生物合成有重要影响,并建立了最佳溶氧控制条件。     

Improved production of citric acid by Yarrowia lipolytica using oleic acid as the oxygen‐vector and co‐substrate

Yarrowia lipolytica is able to secrete large amounts of citric acid (CA), which is greatly affected by the dissolved oxygen concentration (DOC) in the fermentation medium. In this study, oleic acid was selected as oxygen‐vector to improve DOC during CA fermentation. When 2% (v/v) of oleic acid was added to the culture broth, higher DOC (>42.1%) was determined throughout the CA synthesis phase. The yield of CA reached a maximum of 32.1 g/L (25.4% higher than the control) and the biomass was 8.8 g/L. The substrate uptake rate, products formation rate and key enzyme activities were also determined, and the results indicated that CA synthesis was strengthened with oleic acid addition. Furthermore, it was detected that oleic acid could be assimilated by the cells, which means that oleic acid could be served both as oxygen‐vector and co‐substrate for CA synthesis by Y. lipolytica. In a bioreactor with working volume of 3 L, the highest concentration of CA reached to 36. 4 g/L in the presence of 2% (v/v) oleic acid after 192 h of fermentation. These results confirmed that oleic acid could be applied in the large‐scale production of CA by Y. lipolytica.     

溶氧对Candida glycerinogenes产甘油发酵过程的影响

研究了溶氧浓度对产甘油假丝酵母分批发酵生产甘油过程的影响。实验结果表明：当溶氧浓度控制在30%时,C. glycerinogenes的甘油产量、得率和产率达到最高,分别为120.7 g/L、0.575 g/g和1.69 g/(L•h),而糖酵解代谢副产物形成最少。当溶氧浓度为10%时,发酵过程呈现出“巴斯德效应”的特征,生成的酵解代谢副产物维持在较高水平。在快速生长阶段,随着溶氧从10%增加到60%,细胞呼吸类型表现为从厌氧呼吸向好氧呼吸转变,酵解代谢副产物依次减少。在生长稳定期,控制的溶氧浓度越高,酵解代谢副产物乙醇、乙酸等的生成减少。分别选用Logistic方程、Luedeking-Piret方程和Luedeking-Piret-like方程,能较好地模拟细胞生长、甘油合成和葡萄糖消耗的动力学过程。     

Production of L(+)-lactic acid from glucose and starch by immobilized cells of Rhizopus oryzae in a rotating fibrous bed bioreactor

A rotating fibrous-bed bioreactor (RFB) was developed for fermentation to produce L(+)-lactic acid from glucose and cornstarch by Rhizopus oryzae. Fungal mycelia were immobilized on cotton cloth in the RFB for a prolonged period to study the fermentation kinetics and process stability. The pH and dissolved oxygen concentration (DO) were found to have significant effects on lactic acid productivity and yield, with pH 6 and 90% DO being the optimal conditions. A high lactic acid yield of 90% (w/w) and productivity of 2.5 g/L.h (467 g/h.m(2)) was obtained from glucose in fed-batch fermentation. When cornstarch was used as the substrate, the lactic acid yield was close to 100% (w/w) and the productivity was 1.65 g/L.h (300 g/h.m(2)). The highest concentration of lactic acid achieved in these fed-batch fermentations was 127 g/L. The immobilized-cells fermentation in the RFB gave a virtually cell-free fermentation broth and provided many advantages over conventional fermentation processes, especially those with freely suspended fungal cells. Without immobilization with the cotton cloth, mycelia grew everywhere in the fermentor and caused serious problems in reactor control and operation and consequently the fermentation was poor in lactic acid production. Oxygen transfer in the RFB was also studied and the volumetric oxygen transfer coefficients under various aeration and agitation conditions were determined and then used to estimate the oxygen transfer rate and uptake rate during the fermentation. The results showed that the oxygen uptake rate increased with increasing DO, indicating that oxygen transfer was limited by the diffusion inside the mycelial layer.     

Effect of Dissolved Oxygen, Temperature, Initial Cell Count, and Sugar Concentration on the Viability of Saccharomyces cerevisiae in Rapid Fermentations

By using 7 x 10(8) cells of Saccharomyces cerevisiae per ml with which 25 degrees Brix honey solutions were fermented to 9.5% (wt/vol; 12% vol/vol) ethanol in 2.5 to 3 h at 30 C, i.e., rapid fermentation, the death rate was found to be high, with only 2.1% of the yeast cells surviving at the end of 3 h under anaerobic conditions. As the dissolved oxygen in the medium was increased from 0 to 13 to 20 to 100% in rapid fermentations at 30 C, there was a progressive increase in the percentage of cells surviving. The ethanol production rate and total were not seriously affected by a dissolved oxygen concentration of 13%, but fermentation was retarded by 20% dissolved oxygen and still further decreased as the dissolved oxygen content reached 100%. When the fermentation temperature was decreased to 15 C (at 13% dissolved oxygen), the rate of fermentation decreased, and the fermentation time to 9.5% ethanol (wt/vol) increased to 6 h. It was found that the higher the temperature between 15 and 30 C, the greater the rate of death as initial cell counts were increased from 1.1 x 10(7) to 7.8 x 10(8) cells per ml. At the lowest level of inoculum, 1.1 x 10(7) cells per ml, there was actual multiplication, even at 30 C; however, the fermentation was no longer rapid. The addition of 15% sugar, initially followed after an hour by the remaining 10%, or addition of the sugar in increments of 2.5 or 5% yielded a better survival rate of yeast cells than when the fermentation was initiated with 25% sugar.     

氮源种类及溶氧水平对锁掷酵母产类胡萝卜素组分的影响

在锁掷酵母（Sporidioboluspararoseus）发酵产类胡萝卜紊的过程中,发酵产物中类胡萝卜紊种类繁多,而且性质相似,加大了不同色素分离纯化的难度。为定向积累不同种类的类胡萝卜素,以本实验室保藏锁挪酵母JD-2为出发菌,研究了氮源种类和浓度及溶氧对锁掷酵母产类胡萝卜素的影响,并在7L发酵罐中进行了补料分批发酵试验。发现培养基中同时添加有机氮源和无机氮源且溶氧控制较低（5％）时有利于β-胡萝卜素的大量积累,最佳有机氮源和无机氮源分别为玉米浆（20g／L）、硫酸铵（5g／L）。补料分批发酵时β-胡萝卜素产量达到31．28mg／L,红酵母烯12．38mg／L。培养基中只添加有机氮源且相对溶氧控制相对较高（30％）时有利于红酵母烯的大量积累,最佳有机氮源为酵母膏（20g／L）。补料分批发酵时红酵母烯产量达到38．96mg／L,8．胡萝卜素12．36mg／L。     

丝状真菌Glarea lozoyensis SIIA-F1108产纽莫康定B0发酵条件的研究

【目的】采用响应面法优化丝状真菌Glarea lozoyensis SIIA-F1108发酵生产纽莫康定B_0培养基,提高发酵产量;通过氮源优化,降低发酵液菌体浓度,改善发酵过程的溶氧水平。【方法】采用Plackett-Burman设计和响应面法进行培养基优化,筛选出对纽莫康定B_0产量具有显著影响的因素;通过最陡爬坡实验及Box-Behnken设计,并利用Design-Expert软件对实验数据进行回归分析,得到优化的发酵培养基配方;通过对优化培养基中氮源组分进行全因子实验,最终得到高产量和低菌体浓度发酵培养基。【结果】实验数据表明:甘露醇、脯氨酸和葡萄糖对纽莫康定B_0产量影响最大;最佳浓度分别为甘露醇167.3 g/L、脯氨酸26.1 g/L、葡萄糖28.5 g/L。采用优化后的培养基进行摇瓶发酵,纽莫康定B_0产量达到了1 840 mg/L,较优化前提高了42%,与预测结果一致。用硫酸铵部分替换棉籽饼粉后,发酵液菌体浓度降低,在100 L发酵罐上对优化后的结果做了进一步的验证,纽莫康定B_0产量达到1 980 mg/L。【结论】模型预测值与实验值有较高吻合度,具备较高可信度和显著性,发酵产量提高了42%,响应面实验设计和分析方法能够有效地用于丝状真菌Glarea lozoyensis SIIA-F1108产纽莫康定B_0发酵培养基进行优化。通过调整培养基中的氮源组成,降低了发酵液菌体浓度,改善了发酵过程的溶氧水平。     

表达血管生长抑制素的重组毕赤酵母在诱导阶段混合碳源的流加

为进行高密度发酵并实现外源基因的高表达,在表型为Mut^S的重组毕赤酵母（Pichia pastoris）表达人血管生长抑制素的诱导阶段,采用了甘油甲醇混合补料的培养方式。以溶氧水平作为甘油代谢指针来控制甘油限制性流加既可维持一定菌体生长,又不会发生发酵液中残余甘油及有害代谢产物（乙醇）阻遏蛋白表达。当表达阶段的菌体平均比生长速率控制于0.012h^-1,菌体浓度达150 g/L,血管生长抑制素浓度最高达到108 mg/L,血管生长抑制素的平均比生产速率为0.02 mg/(g·h),菌体关于甘油的表观得率为0.69 g/g,菌体关于甲醇的表观得率为0.93g/g,较没有采用甘油限制性流加时都有所提高。