Effect of substrate loading rate of chemical wastewater on fermentative biohydrogen production in biofilm configured sequencing batch reactor

The influence of substrate loading rate on fermentative hydrogen (H2) production was studied in biofilm configured sequencing batch reactor using chemical wastewater as substrate. Reactor was operated with selectively enriched anaerobic mixed microflora at different organic loading rates (OLRs; 6.3, 7.1 and 7.9kg COD/m3 day) after adjusting the feed to a pH of 6.0 (acidophilic) to provide suitable environment for acidogenic bacterial function. Variation in H2 production rate was observed with change in OLR [specific hydrogen yield - 13.44molH2/kgCODRday (6.3kgCOD/m3day), 8.23molH2/kgCODRday (7.1kgCOD/m3 day) and 6.064molH2/kgCODR day (7.9kgCOD/m3 day)]. H2 yield showed reasonably good correlation with pH drop [6.3kgCOD/m3 day (R2 - 0.9796), 7.1kgCOD/m3 day (R2 - 0.9973), 7.9kgCOD/m3 day (R2 - 0.9908)]. Increase in OLR showed marked reduction in COD removal efficiency [22.6% - 6.3kgCOD/m3 day; 19.8% - 7.1kgCOD/m3 day and 17.2% - 7.9kgCOD/m3 day].     

Anaerobic treatment of a chemical synthesis-based pharmaceutical wastewater in a hybrid upflow anaerobic sludge blanket reactor

In this study, performance of a lab-scale hybrid up-flow anaerobic sludge blanket (UASB) reactor, treating a chemical synthesis-based pharmaceutical wastewater, was evaluated under different operating conditions. This study consisted of two experimental stages: first, acclimation to the pharmaceutical wastewater and second, determination of maximum loading capacity of the hybrid UASB reactor. Initially, the carbon source in the reactor feed came entirely from glucose, applied at an organic loading rate (OLR) 1 kg COD/m(3) d. The OLR was gradually step increased to 3 kg COD/m(3) d at which point the feed to the hybrid UASB reactor was progressively modified by introducing the pharmaceutical wastewater in blends with glucose, so that the wastewater contributed approximately 10%, 30%, 70%, and ultimately, 100% of the carbon (COD) to be treated. At the acclimation OLR of 3 kg COD/m(3) d the hydraulic retention time (HRT) was 2 days. During this period of feed modification, the COD removal efficiencies of the anaerobic reactor were 99%, 96%, 91% and 85%, and specific methanogenic activities (SMA) were measured as 240, 230, 205 and 231 ml CH(4)/g TVS d, respectively. Following the acclimation period, the hybrid UASB reactor was fed with 100% (w/v) pharmaceutical wastewater up to an OLR of 9 kg COD/m(3) d in order to determine the maximum loading capacity achievable before reactor failure. At this OLR, the COD removal efficiency was 28%, and the SMA was measured as 170 ml CH(4)/g TVS d. The hybrid UASB reactor was found to be far more effective at an OLR of 8 kg COD/m(3) d with a COD removal efficiency of 72%. At this point, SMA value was 200 ml CH(4)/g TVS d. It was concluded that the hybrid UASB reactor could be a suitable alternative for the treatment of chemical synthesis-based pharmaceutical wastewater.     

Anaerobic treatment of highly concentrated aniline wastewater using packed-bed biofilm reactor

The performance of packed-bed biofilm reactor (PBBR) with self-floating bio-carriers was investigated to treat highly concentrated organic nitrogenous aniline wastewater with a COD value as high as 24,000 mg/L. With 45 vol% of carrier charge inside the reactor, the aniline wastewater can be effectively treated with 94% of COD removal efficiency at a low organic loading rate (OLR) of 0.9 kg COD/(m³ d). The removal efficiency decreased gradually down to 75% when OLR increased to 12.27 kg COD/(m³ d) that corresponded to 1 day of HRT. Separate tests with biofilm alone showed that the conversion contribution of the biofilm was about half of the overall COD conversion by the biofilm plus sludge system at the same OLRs of 3–4 kg COD/(m³ d), and that the biofilm had higher activity than suspended sludge. Ammonium released from decomposed aniline was increased gradually from 500 to 1700 mg/L with the OLR increase from 0.9 to 12.27 kg COD/(m³ d), which resulted in inhibitory effect to the microorganism due to the toxicity of free ammonia. Batch anaerobic toxicity tests showed that the biofilm was less sensitive to toxic compounds than suspended sludge and could tolerate higher concentration of free ammonia.     

A kinetic evaluation of anaerobic treatment of swine wastewater at two temperatures in a temperate climate zone

A static granular bed reactor (SGBR) was used to treat swine wastewater at 24 and 16 °C. At 24 °C, the organic loading rate (OLR) was 0.7-5.4 kg COD/m³ day and the average chemical oxygen demand (COD) removal efficiency was 88.5%, respectively. Meanwhile, at 16 °C, the OLR was 1.6-4.0 kg COD/m³ day and the average COD removal efficiency was 68.0%, respectively. The SGBR acted as a bioreactor as well as a biofilter. After backwashing, the recovery of COD removal was not a function of an OLR but recovery time, while that of TSS removal was not a function of either recovery time or the OLR. The maximum substrate utilization rate (k_max) ratio was 1.89 between 24 and 16 °C, and the half velocity constant (K_s) ratio was 1.22, and the maximum specific growth rate (μ_max) ratio was 4.71. In addition, the temperature-activity coefficient in this study was determined to be 1.09.     

Study on biomethonization of waste water from jam industries

Anaerobic digestion of wastewater from jam industries was studied in a continuous reactor with different organic loading rates (OLR) and the optimum organic loading rate was 6.5 kg COD/m(3)/day when it was operated with three days HRT. The biodegradability of wastewater in batch experiments was about 90%. The removal efficiency of total COD and soluble COD were found to 82% and 85%, respectively. The specific methane production was 0.28 m(3)/kg of COD removed/day.     

Influence of soil-water ratio on the performance of slurry phase bioreactor treating herbicide contaminated soil

The influence of soil-water ratio was studied on the performance of the slurry phase bioreactor operated in sequencing batch mode (anoxic-aerobic-anoxic microenvironments) during the bioremediation of soil contaminated with pendimethalin. The performance of the reactors was evaluated at different soil-water ratios (1:5-1:25; at soil loading rate (60 kg of soil/cum-day to 12 kg of soil/cum-day)) keeping the loading rate of pendimethalin constant (133.2 g/kg of soil-day) in six reactors and variable (66.6 g/kg of soil-day to 166.6 g/kg of soil-day) in other four reactors. At 1:20 soil-water ratio, the slurry phase system showed enhanced degradation of substrate (629 microg pendimethalin/g soil). The removal efficiency of pendimethalin in the reactors was dependent on the mass-transfer rates of the substrate from the soil to the aqueous phase. Soil-water ratio and substrate loading rates showed significant influence on the substrate portioning, substrate degradation efficiency and substrate desorption rate.     

Start-up and operation of a fluidized-bed reactor oxidizing butyrate by a defined syntrophic population

Summary Start-up and operation of a fluidized-bed reactor were investigated with butyrate or butyrate plus acetate as sole substrates. Start-up could be enhanced by increasing the amount of inoculum and by providing balanced substrate concentrations in a wellbuffered synthetic wastewater. High-rate degradation of butyrate to methane and carbon dioxide was achieved with a maximum organic loading rate (OLR) of 34.5 kg chemical oxygen demand (COD)/m³·d at a hydraulic retention time (HRT) of 0.47 d and with a COD removal efficiency of 87%.     

Evaluation of a static granular bed reactor using a chemical oxygen demand balance and mathematical modeling

In order to evaluate the static granular bed reactor (SGBR), a chemical oxygen demand (COD) balance was used along with a mathematical model. The SGBR was operated with an organic loading rate (OLR) ranging from 0.8 to 5.5 kg/m³ day at 24 °C. The average COD removal efficiency was 87.4%, and the removal efficiencies of COD, carbohydrates, and proteins increased with an OLR, while the lipids removal efficiency was not a function of an OLR. From the results of the COD balance, the yield of biomass increased with an OLR. The SGBR was modeled using the general transport equation considering advection, diffusion, and degradation by microorganisms, and the first-order reaction rate constant was 0.0166/day. The simulation results were in excellent agreement with experimental data. In addition, the SGBR model provided mechanistic insight into why the COD removal efficiency in the SGBR is proportional to an OLR.     

Anaerobic treatment of baker's yeast effluent using a hybrid digester with polyurethane as support material

Summary A high-strength baker's yeast effluent was anaerobically treated using a hybrid digester under mesophilic conditions. The digester was subjected to a substrate COD concentration of 21 767 mg/I at three different HRTs. At HRTs of 3.0, 2.0 and 1.0 d, the digester reduced the substrate COD by 76, 61 and 33%, respectively. Although the best COD removal was obtained at an OLR of 7.30 kg COD/m³.d, the highest COD removal rate (6.51 kg COD/M³-d) was found at 10.65 kg COD/m³.d at an HRT of 2.0 d. The low methane yield and VFA accumulation found in the digester effluent, indicated inhibition on methanogenic level and this was considered to be the rate-limiting step during the anaerobic treatment process. The overall efficiency of the digester indicated that this digester design and support medium was suitable for the treatment of a high-strength, sulfate-rich baker's yeast effluent.     

Anaerobic filter treatment of wastewater from mushroom cultivation on coffee pulp

Wastewater from the pre-treatment of coffee pulp for mushroom cultivation was treated in an anaerobic filter reactor at laboratory scale. The digester was fed semicontinuously with 300 to 500 ml of fresh medium per day. Organic loading rates (OLR) applied ranged widely during the study, from 0.48 to 62.93 g chemical oxygen demand (COD)/1 d. Treating wastewater from the pasteurization of pulp, the highest strength studied, a COD removal efficiency of up to 87% was attained at a high OLR of 42.868 g COD/I d; while a high biogas production rate (BPR) of 2.89 I/I d was also achieved. However, the average organic matter removal efficiency was 53% at an OLR of 23.921 g COD/1 d, which indicates that process efficiency should be improved to achieve a good quality effluent. BPR averaged 1.72 1/1 d, which shows that with technical-scale reactors, high biogas production could be obtained for further use in the pasteurizing process itself (energy recycling).     

Start-up of an anaerobic hybrid (UASB/filter) reactor treating wastewater from a coffee processing plant

The ability of an anaerobic hybrid reactor, treating coffee wastewater, to achieve a quick start-up was tested at pilot scale. The unacclimatized seed sludge used showed a low specific methanogenic activity of 26.47 g CH4 as chemical oxygen demand (COD)/kg volatile suspended solids (VSS) x day. This strongly limited the reactor performance. After a few days of operation, a COD removal of 77.2% was obtained at an organic loading rate (OLR) of 1.89 kg COD/m3 x day and a hydraulic retention time (HRT) of 22 h. However, suddenly increasing OLR above 2.4 kg COD/m3 x day resulted in a deterioration in treatment efficiency. The reactor recovered from shock loads after shutdowns of 1 week. The hybrid design of the anaerobic reactor prevented the biomass from washing-out but gas clogging in the packing material was also observed. Wide variations in wastewater strength and flow rates prevented stable reactor operation in the short period of the study.     

Effects of cationic polymer on performance of UASB reactors treating low strength wastewater

The effect of cationic polymer additives on biomass granulation and COD removal efficiency had been examined in lab-scale upflow anaerobic sludge blanket (UASB) reactors, treating low strength synthetic wastewater (COD 300-630 mg/l). Under identical conditions, two reactors were operated with and without polymer additives in inoculum under four different organic loading rates (OLRs). The optimum polymer dose was adopted based upon the results of jar test and settling test carried out with inoculum seed sludge. With the use of thick inoculum, SS greater than 110 g/l and VSS/SS ratio less than 0.3, granulation was observed in UASB reactor treating synthetic wastewater as well as actual sewage, when OLR was greater than 1.0 kg COD/m(3) d. Polymer additive with such thick inoculum was observed to deteriorate percentage granules and COD removal efficiency compared to inoculum without polymer additives. At OLR less than 1.0 kg COD/m(3) d, proper granulation could not be achieved in both the reactors inoculated with and without polymer additive. Also, under this low loading, drastic reduction in COD removal efficiency was observed with polymer additives in inoculum. Hence, it is rational to conclude that biomass granulation for treatment of low strength biodegradable wastewater depends on the applied loading rate and selection of thick inoculum sludge.     

Statistical modeling and optimization of biomass granulation and COD removal in UASB reactors treating low strength wastewaters

The aim of this work was to study the influence of influent chemical oxygen demand (COD), upflow velocity of wastewater, and cationic polymer additives in inoculum, on biomass granulation and COD removal efficiency in upflow anaerobic sludge blanket (UASB) reactor for treating low strength wastewater. Statistical models were formulated based on these three variables to optimize the biomass granulation and COD removal efficiency in UASB reactors using a two-level, full factorial design. For the thick inoculum used in this study, having suspended solids (SS) >80 g/l and volatile suspended solids (VSS) to SS ratio <0.3, cationic polymer additives in the inoculum showed adverse effect on biomass granulation and COD removal efficiency. It is concluded that for such thick inoculum, granulation can be obtained while treating low strength wastewaters in UASB reactor by selecting proper combination of influent COD and liquid upflow velocity so as to represent the organic loading rate (OLR) greater than 1.0 kg COD/m(3) d. Validation of model predictions for treatment of synthetic wastewater and actual sewage reveals the efficacy of these models for enhancing granulation and COD removal efficiency.     

Influence of carbohydrates and proteins concentration on fermentative hydrogen production using canteen based waste under acidophilic microenvironment

Functional role of biomolecules viz., carbohydrates and proteins on acidogenic biohydrogen (H₂) production was studied through the treatment of canteen based composite food waste. The performance was evaluated in an anaerobic sequencing batch reactor (AnSBR) at pH 6 with five variable organic loading conditions (OLR1, 0.854; OLR2, 1.69; OLR3, 3.38; OLR4, 6.54 and OLR5, 9.85 kg COD/m³-day). Experimental data depicted the feasibility of H₂ production from the stabilization of food waste and was found to depend on the substrate load. Among the five loading conditions studied, OLR4 documented maximum H₂ production (69.95 mmol), while higher substrate degradation (3.99 kg COD/m³-day) was observed with OLR5. Specific hydrogen yield (SHY) vary with the removal of different biomolecules and was found to decrease with increase in the OLR. Maximum SHY was observed with hexose removal at OLR1 (139.24 mol/kg Hexose_R at 24 h), followed by pentoses (OLR1, 108.26 mol/kg Pentose_R at 48 h), proteins (OLR1, 109.71 mol/kg Protein_R at 48 h) and total carbohydrates (OLR1, 58.31 mol/kg CHO_R at 24 h). Proteins present in wastewater helped to maintain the buffering capacity but also enhanced the H₂ production by supplying readily available organic nitrogen to the consortia. Along with carbohydrates and proteins, total solids also registered good removal.     

Degradation of 4-chlorophenol in UASB reactor under methanogenic conditions

Treatment of simulated wastewater containing 40 mg/l of 4-chlorophenol (4-CP) was carried out in an upflow anaerobic sludge blanket (UASB) reactor under methanogenic condition. The performance of this test UASB reactor was evaluated in terms of 4-CP removal. Hydraulic retention time (HRT) and substrate:co-substrate ratio for the 4-CP removal was optimized by varying the influent flow rate (13-34.7 ml/min) and sodium acetate concentration (2-5 g/l), respectively. A control UASB reactor, which was not exposed to 4-CP was also operated under similar conditions. Organic loading rate (OLR) was varied in the range of 2-5.3 kg/m(3)/d and 1.7-4.2 kg/m(3)/d, respectively, for HRT and substrate:co-substrate ratio studies, respectively. The optimum HRT and substrate:co-substrate ratio for the removal of 4-CP was 12h and 1:75, respectively. Removal of 4-CP achieved at optimum HRT and substrate:co-substrate ratio was 88.3+/-0.7%. Removal of 4-CP occurred through dehalogenation and caused increase in chloride ion concentration in the effluent by 0.23-0.27 mg/mg 4-CP removed. The ring cleavage test showed the ortho mode of ring cleavage of 4-CP. Change in the elemental composition of the anaerobic biomass of UASB reactors was observed during the study period. Concentration of Ca(2+) increased in the biomass and this could be attributed to the biosoftening. Specific methanogenic activity of the sludge of control and test UASB reactor was 0.832 g CH(4) COD/g VSS d and 0.694 g CH(4) COD/g VSS d, respectively.     

Biochemical evaluation of bioelectricity production process from anaerobic wastewater treatment in a single chambered microbial fuel cell (MFC) employing glass wool membrane

Biochemical functioning of single chambered microbial fuel cell (MFC) using glass wool as proton exchange membrane (PEM) operated with selectively enriched acidogenic mixed culture was evaluated in terms of bioelectricity production and wastewater treatment. Performance of MFC was studied at two different organic/substrate loading rates (OLR) (2.64 and 3.54 kg COD/m(3)) and operating pH 6 and 7 using non-coated plain graphite electrodes (mediatorless anode; air cathode). Applied OLR in association with operating pH showed marked influence on the power output and substrate degradation efficiency. Higher current density was observed at acidophilic conditions [pH 6; 98.13 mA/m(2) (2.64 kg COD/m(3)-day; 100 Omega) and 111.29 mA/m(2) (3.54 kg COD/m(3)-day; 100 Omega)] rather than neutral conditions [pH 7; 100.52 mA/m(2) (2.64 kg COD/m(3)-day; 100 Omega) and 98.13 mA/m(2) (3.54 kg COD/m(3)-day; 100 Omega)]. On the contrary, effective substrate degradation was observed at neutral pH. MFC performance was evaluated employing polarization curve, impedance analysis, cell potential, Coulombic efficiency and bioprocess monitoring. Sustainable power yield was calculated at stable cell potential.     

Anaerobic co-digestion of olive mill wastewater with olive mill solid waste in a tubular digester at mesophilic temperature

Anaerobic co-digestion is a well established process for treating many types of organic wastes, both solid and liquid. In this study we have investigated, on a laboratory scale, the anaerobic co-digestion of olive mill wastewater (OMW) with olive mill solid waste (OMSW) using semi-continuous, feeding, tubular digesters operated at mesophilic temperatures. Each digester was fed with an influent, composed of OMW and OMSW, at an organic loading rate (OLR) varying between 0.67 and 6.67 g COD/l/d. The hydraulic retention times (HRT) were 12, 24 and 36 days. The TCOD concentrations of OMW used as the main substrate were 24, 56 and 80 g COD/l; the amount of the dry OMSW used as a co-substrate was fixed to approximately 56 g/l of OMW. The results indicated that the best methane production was about 0.95 l/l/day obtained at an OLR = 4.67 g COD/l/d, corresponding to influent TCOD = 56 g COD/l at an HRT = 12d. In contrast, the maximum TCOD removal efficiency (89%) was achieved at an OLR = 0.67 g COD/l/d, corresponding to influent TCOD = 24 g COD/l at an HRT = 36 d. Moreover, the inhibition of biogas production was observed at the highest OLR studied.     

Evaluation of relative importance of different microbial reactions on organic matter removal in horizontal subsurface-flow constructed wetlands using a 2D simulation model

In this study, we used a two-dimensional (2D) mechanistic mathematical model in order to evaluate the relative contribution of different microbial reactions to organic matter removal (in terms of COD) in horizontal subsurface-flow constructed wetlands that treated urban wastewater. We also used the model to analyse the effect of increasing or decreasing the organic loading rate (changing the hydraulic loading rate (HLR) at a constant influent organic matter concentration, or changing the organic matter concentration at a constant HLR) on both the removal efficiency and the relative importance of the microbial reactions. The model is based on the code RetrasoCodeBright, which we modified to include the main microbial processes related to organic matter and nitrogen transformations in the wetlands: hydrolysis, aerobic respiration, nitrification, denitrification, sulphate reduction and methanogenesis. The model was calibrated and validated with data from two wetlands (each with a surface area of 55 m²) located in a pilot plant near Barcelona (Spain). According to the simulations, anaerobic processes (methanogenesis and sulphate reduction) are more widespread in the wetlands and contribute to a higher COD removal rate (60–70%) than anoxic (denitrification) and aerobic reactions do. These model results are confirmed by experimental observations. In all the cases tested, the reaction that most contributed to COD removal was methanogenesis (33–52%). According to our simulations, decreasing the HLR (for example, from 40 to 25 mm/d) while maintaining a constant COD influent concentration has a clear positive impact on COD removal efficiency (which increases from 65% to 89%). Changing influent COD concentration (for example, from 290 to 190 mg/L) while maintaining a constant HLR has a smaller impact, causing efficiency to increase from 79% to 84%. Changes in influent COD concentration (at a constant HLR) affect the relative contribution of the microbial reactions to organic matter removal. However, this trend is not seen when the HLR changes and the COD influent concentration remains constant.     

Performance of inverse anaerobic fluidized bed reactor for treating high strength organic wastewater during start-up phase

The aim of this work is to report on the physical characteristics of carrier material (perlite), biomass growth on the carrier material and the biogas production during an apparent steady state period in an inverse anaerobic fluidized bed reactor (IAFBR) for treating high strength organic wastewater. Before starting up the reactor, physical properties of the carrier material were determined. One millimeter diameter perlite particle is found to have a wet specific density of 295 kg/m(3) with specific surface area of 7.010 m(2)/g. This material has provided a good surface for biomass attachment and development. The biofilm concentration (in terms of attached volatile solids (AVS)) attached to carrier material was found to be 0.66 g(AVS)/g(solid). Most particles have been covered with a thin biofilm of uniform thickness. Once the inverse anaerobic fluidized bed system reached the steady state, the organic load was increased step wise by reducing hydraulic retention time (HRT) from 2 days to 0.16 day, while maintaining the constant feed of chemical oxygen demand (COD) concentration. This system has achieved 84% COD removal and reached the biogas production of 13.22 l/l/d at an organic loading rate (OLR) of 35 kgCOD/m(3)/d.     

Factors affecting the performance of horizontal flow constructed treatment wetland vegetated with Cyperus papyrus for municipal wastewater treatment

The effect of hydraulic loading rate (HLR) and hydraulic retention time (HRT) on the bioremediation of municipal wastewater using a pilot scale subsurface horizontal flow constructed treatment wetland (HFCTW) vegetated with Cyprus papyrus was investigated. Different HLRs were applied to the treatment system namely 0.18, 0.10, and 0.07 m³/m². d with corresponding HRTs of 1.8, 3.2, and 4.7 days, respectively. The flow rate was 8 m³/d, and the average organic loading rate (OLR) was 0.037 kg BOD/m³/d. Results showed that the performance of the HFCTW was linearly affected by decreasing the HLR and increasing the HRT. The highest treatment efficiency was achieved at HRT (4.7 days) and HLR (0.07 m³/m². d). The percentage reductions of chemical oxygen demand (COD), biochemical oxygen demand (BOD), and total suspended solids (TSS) were 86%, 87%, and 80%, respectively. Satisfactory nutrient removal was obtained. Also, removal of 2–3 logs of bacterial indicators of pollution was achieved. The dry biomass of Cyperus was 7.7 kg/m² and proved to be very efficient in nitrification processes due to high diversity of the roots that increase the treatment surface area.