Applying Ecological Input-Output Flow Analysis to Material Flows in Industrial Systems: Part I: Tracing Flows

Input-output mathematics, which allows a modeler to fully consider direct and indirect relationships among conserved flows in a system, has a long history in economics with prominent use dating to Leontief in the 1930s. Nearly all previous industrial applications of input-output analysis have been grounded in the monetary flows of an economy. Here however, because of the central nature of physical flows in the environmental impact of industry, we consider physical flows to be a fundamental component of an industrial economy. Hence, we propose an input-output based approach for modeling physical flows in industry independent of their monetary implications.
In this first part of a two-part article, a framework for using input-output mathematics to model material and energy flows is constructed from a foundation laid by previous research in nutrient and energy cycling in natural ecosystems. The mathematics of input-output flow analysis is presented from an ecological perspective, culminating in two core capabilities: tracing of flows with environs (investigated in this article) and characterizing system behavior with flow metrics (presented in the second article). We assert that environ analysis is an effective means for tracing flows through industrial systems while fully considering direct and indirect flow paths. We explore material flows of aluminum and five other metals in depth using environ analysis in this article.     

Carbon balances of bioenergy systems using biomass from forests managed with long rotations: bridging the gap between stand and landscape assessments

Studies report different findings concerning the climate benefits of bioenergy, in part due to varying scope and use of different approaches to define spatial and temporal system boundaries. We quantify carbon balances for bioenergy systems that use biomass from forests managed with long rotations, employing different approaches and boundary conditions. Two approaches to represent landscapes and quantify their carbon balances – expanding vs. constant spatial boundaries – are compared. We show that for a conceptual forest landscape, constructed by combining a series of time‐shifted forest stands, the two approaches sometimes yield different results. We argue that the approach that uses constant spatial boundaries is preferable because it captures all carbon flows in the landscape throughout the accounting period. The approach that uses expanding system boundaries fails to accurately describe the carbon fluxes in the landscape due to incomplete coverage of carbon flows and influence of the stand‐level dynamics, which in turn arise from the way temporal system boundaries are defined on the stand level. Modelling of profit‐driven forest management using location‐specific forest data shows that the implications for carbon balance of management changes across the landscape (which are partly neglected when expanding system boundaries are used) depend on many factors such as forest structure and forest owners’ expectations of market development for bioenergy and other wood products. Assessments should not consider forest‐based bioenergy in isolation but should ideally consider all forest products and how forest management planning as a whole is affected by bioenergy incentives – and how this in turn affects carbon balances in forest landscapes and forest product pools. Due to uncertainties, we modelled several alternative scenarios for forest products markets. We recommend that future work consider alternative scenarios for other critical factors, such as policy options and energy technology pathways.     

Approaches for Quantifying the Metabolism of Physical Economies: Part I: Methodological Overview

This article is the first of a two-part series that describes and compares the essential features of nine existing "physical economy" approaches for quantifying the material demands of the human economy upon the natural environment. A range of material flow analysis (MFA) and related techniques is assessed and compared in terms of several major dimensions. These include the system boundary identification for material flow sources, extents, and the key socioinstitutional entities containing relevant driving forces, as well as the nature and detailing of system components and flow interconnections, and the comprehensiveness and types of flows and materials covered.
Shared conceptual themes of a new wave of physical economy approaches are described with a brief overview of the potential applications of this broad family of methodologies. The evolving and somewhat controversial nature of the characteristics and role that define MFA is examined. This review suggests the need to specify whether MFA is a general metabolic flow measurement procedure that can be applied from micro to macrolevels of economic activity, or a more specific methodology aimed primarily at economy-wide analyses that "map" the material relations between society and nature. Some alternative options for classifying MFA are introduced for discussion before a more detailed comparative summary of the key methodological features of each approach in the second part of this two-part article.
The review is presented (1) as a reference and resource for the increasing number of policy makers and practitioners involved in industrial ecology and the evaluation of the material basis of economies and the formulation of eco-efficiency strategies, and (2) to provoke discussion and ongoing dialogue to clarify the many existing areas of discordance in environmental accounting related to material flows, and help consolidate the methodological basis and application of MFA.     

Anthropogenic Carbon Stock Dynamics of Pulp and Paper Products in Germany

Carbon‐based materials (CBMs) for energetic and material purposes combine biogenic and anthropogenic carbon cycles. In the latter, numerous manufactured products with various in‐use lifespans accumulate as anthropogenic carbon stocks. Understanding the behavior of these stocks is an important requirement to estimate not only future waste amounts, source for secondary raw materials, but also the impacts and effects in carbon emissions and carbon management. Previous models have estimated material stock changes; however, a lack of research in carbon stocks is perceived. Moreover, studies follow in‐use lifespan estimation approaches, such as decay functions, which do not coincide with observed consumption and waste treatment patterns. In the first part of this article, we present a carbon stock‐flow model to analyze inter‐relationships between carbon flows and stocks from raw materials to waste treatment processes considering a consumer perspective, where the dynamics of anthropogenic carbon stocks are completely described. In the second part, we study the pulp and paper industry in Germany under a scenario approach to analyze the behavior, development, and impacts of paper stocks and flows between 2010 and 2040. The model provided coherent results, with industrial data estimating 33.9 million metric tons in 2010 in paper stocks, equivalent to 410 kilograms per person. Consumption per capita and in‐use lifespan of products were identified as the most significant variables in carbon stock building. Model simulations show a sustained growth in stocks for the next 30 years, with increase in waste and carbon emissions. But in combination with recycling and reuse mechanisms and consumption patterns, environmental impacts are reduced.     

Impacts of biogas production on nitrogen flows on Dutch dairy system: Multiple level assessment of nitrogen indicators within the biogas production chain

Biogas production on dairy farms is promoted as a climate change measure since it captures methane, a greenhouse gas emitted by manure, and produces renewable energy. Digestate is a by‐product of biogas production and is often used for nutrient recycling in a similar way as traditional manure. Despite having similar functions, manure and digestate have different behaviors related to nitrogen recycling and nitrogen emissions which are significant agricultural and environmental concerns of manure. This paper provides an insight into the impact of biogas production on nitrogen emissions and nitrogen recycling issues of the current dairy farming practice. Using the Substance Flow Analysis (SFA) approach, we analyzed the changes on three levels: manure handling, dairy farm, and the whole chain. Four biogas production options on a Dutch dairy farm related to types and sources of feedstocks were considered. We quantified biogas output, nitrogen fertilizer replacement percentage (%) and consequential nitrogen emissions (kgN/year; kgN/m³ biogas produced) of these productions in comparison with the baseline of current dairy farming without biogas. We conclude that biogas production options with additional feedstocks will cause profound changes in the nitrogen recycling on dairy farms and the nitrogen emissions at the chain level. Besides, the results show that determining the optimal biogas production option can be challenging as the evaluation is highly dependent on the used nitrogen indicator and the included level of analysis. Our findings show how SFA and a multilevel perspective can give a broader understanding of environmental trade‐offs.     

Pursuing More Sustainable Consumption by Analyzing Household Metabolism in European Countries and Cities

Bringing about more sustainable consumption patterns is an important challenge for society and science. In this article the concept of household metabolism is applied to analyzing consumption patterns and to identifying possibilities for the development of sustainable household consumption patterns. Household metabolism is determined in terms of total energy requirements, including both direct and indirect energy requirements, using a hybrid method. This method enables us to evaluate various determinants of the environmental load of consumption consistently at several levels—the national level, the local level, and the household level.
The average annual energy requirement of households varies considerably between the Netherlands, the United Kingdom, Norway, and Sweden, as well as within these countries. The average expenditure level per household explains a large part of the observed variations. Differences between these countries are also related to the efficiency of the production sectors and to the energy supply system. The consumption categories of food, transport, and recreation show the largest contributions to the environmental load. A comparison of consumer groups with different household characteristics shows remarkable differences in the division of spending over the consumption categories.
Thus, analyses of different types of households are important for providing a basis for options to induce decreases of the environmental load of household consumption. At the city level, options for change are provided by an analysis of the city infrastructure, which determines a large part of the direct energy use by households (for transport and heating). At the national level, energy efficiency in production and in electricity generation is an important trigger for decreasing household energy requirements.     

Product-Oriented Environmental Management: Lessons from Total Quality Management

Environmental management issues are becoming ever more prominent in business, and their focus is broadening from process orientation toward product orientation. Until now, little attention has been paid to an organizational focus on the environmental performance of products. This article therefore considers product-oriented environmental management (POEM), an approach to organizing and operating a firm in such a way that improving the environmental performance of its products and processes becomes an integrated part of operations and strategy. First, the POEM concept is introduced. Because this concept addresses some issues similar to those of quality management, the possibilities of using insights from total quality management (TQM) in developing POEM are investigated. Based on an overview of the literature and conceptual studies of TQM, a coherent set of several elements are described that can contribute to the organization of POEM. These elements are grouped in a framework, the POEM matrix, which can be used to guide research within this emerging area of organizing for the environmental characteristics of products. This matrix could also provide guidance to practitioners by delivering an integrated perspective on the organizational elements that are conducive to organizing POEM. An example from case study research in the chemical industry illustrates such an application of the matrix.     

The Copper Balance of Cities

Material management faces a dual challenge: on the one hand satisfying large and increasing demands for goods and on the other hand accommodating wastes and emissions in sinks. Hence, the characterization of material flows and stocks is relevant for both improving resource efficiency and environmental protection. This article focuses on the urban scale, a dimension rarely investigated in past metal flow studies. We compare the copper (Cu) metabolism of two cities in different economic states, namely, Vienna (Europe) and Taipei (Asia). Substance flow analysis is used to calculate urban Cu balances in a comprehensive and transparent form. The main difference between Cu in the two cities appears to be the stock: Vienna seems close to saturation with 180 kilograms per capita (kg/cap) and a growth rate of 2% per year. In contrast, the Taipei stock of 30 kg/cap grows rapidly by 26% per year. Even though most Cu is recycled in both cities, bottom ash from municipal solid waste incineration represents an unused Cu potential accounting for 1% to 5% of annual demand. Nonpoint emissions are predominant; up to 50% of the loadings into the sewer system are from nonpoint sources. The results of this research are instrumental for the design of the Cu metabolism in each city. The outcomes serve as a base for identification and recovery of recyclables as well as for directing nonrecyclables to appropriate sinks, avoiding sensitive environmental pathways. The methodology applied is well suited for city benchmarking if sufficient data are available.     

Heavy Metal Balances, Part I

The control of heavy metals in such a way that soil functioning and product quality are not impeded is a prerequisie to sustainable agricutture. The current status of heavy metal accumulation in agricultural soils differs widely by region, by metal, and by agricultural system; levels of concern have already been reached in several regions (for instance, in the Netherlands and Australia). An analysis of the input and output fluxes of cadmium (Cd), copper (Cu), lead (Pb), and zinc (Zn) in agriculture and of their resulting accumulation in agricultural soils is necessary to define strategies that ensure sustainable management of these metals in agricultural systems. In this article, general aspects of heavy-metal balance studies are described for the agricultural sector within the broader context of substance flow analysis and industrial ecology. The approach chosen in this study is both precautionary and related to actual problem areas.     

草地农业生态系统的碳平衡分析方法

根据草地农业生态系统的结构,它的碳平衡为4个生产层的碳平衡之和,也是3个界面的碳平衡之和,而某一生产层或者某一界面的碳平衡则是其固定、输入、排放和输出的碳之和。草地农业生态系统4个生产层的碳平衡分析方法定量重要生产环节的碳汇与碳源过程,便于草业生产改进碳汇管理;草地农业生态系统3个界面的碳平衡分析方法显示碳源和碳汇的发生机理,及其空间和数量关系,便于调控草业生产组分以增汇减排;但是,这两个方法不易区分碳的来源和去向,难以明确其利用效率。草地农业生态系统碳平衡分析的输入/输出法定量地指示碳的来源和去向,以及碳效率,计算简单,但是较为概括,不利于牧场尺度的草业碳汇管理。以中国祁连山甘肃马鹿牧场和澳大利亚塔斯玛尼亚奶牛牧场为例,用3种方法分析了两个牧场的碳平衡,结果表明,放牧管理的草业系统的主要碳源是休闲旅游、产品加工流通环节产生的温室气体,主要碳汇是草地和土壤中贮存的碳,好的草地管理可以增汇减排。     

Trade, Materials Flows, and Economic Development in the South: The Example of Chile

Materials flow analysis (MFA) is internationally recognized as a key tool to assess the biophysical metabolism of societies and to provide aggregated indicators for environmental pressures of human activities. Economy-wide MFAs have been compiled for a number of Organisation for Economic Cooperation and Development (OECD) countries, but so far very few studies exist for countries in the South. In this article, the first materials-flow-based indicators for Chile are presented. The article analyzes the restructuring of the Chilean economy toward an active integration in the world markets from the perspective of natural resource use in a time series from 1973 to 2000. Special emphasis is placed on the assessment of materials flows related to Chile's international trade relations. Results show that material inputs to the Chilean economy increased by a factor of 6, mainly as a result of the promotion of resource-intensive exports from the mining, fruit growing, forestry, and fishery sectors. At more than 40 tons, Chile's resource use per capita at present is one of the highest in the world. The article addresses the main shortcomings of the MFA approach, such as weightbased aggregation and the missing links between environmental pressures and impacts, and gives suggestions for methodological improvements and possible extensions of the MFA framework, with the intent of developing MFA into a more powerful tool for policy use.     

The case for environmental flow determination for the Phongolo River,South Africa

The construction of Pongolapoort Dam in 1973 on the Phongolo River in KwaZulu-Natal, South Africa, has considerably altered the hydrological behaviour and ecological response of the downstream floodplain. Changes in the flooding regime have had implications for the socio-economic importance of the floodplain and for the structure and functioning of its associated wetlands. Previous studies have recommended annual releases of water from the dam to sustain floodplain ecosystem goods and services. The current artificial water releases are limited by the size of the dam's sluices and by the demand for water from the local community. Therefore, water releases do not always follow the original natural flooding regime. To date, the influence of the changed hydrology on the ecology of the Phongolo floodplain system remains poorly known. As a basis for future integrated interdisciplinary research we synthesised the ecological and hydrological work conducted to date on the Phongolo floodplain. We suggest hydro-ecology as an important research direction needed to set environmental flows for the sustainable utilisation and management of the floodplain. Understanding the hydrological behaviour and ecological response of the Phongolo floodplain could help in the implementation of environmental flows by managers at the Department of Water and Sanitation and other stakeholders such as Ezemvelo KZN Wildlife.     

Global Phosphorus Flows in the Industrial Economy From a Production Perspective

Human activity has quadrupled the mobilization of phosphorus (P), a nonrenewable resource that is not fully recycled biologically or industrially. P is accumulated in both water and solid waste due to fertilizer application and industrial, agricultural, and animal P consumption. This paper characterizes the industrial flows, which, although smaller than the agricultural and animal flows, are an important phosphorus source contributing to the pollution of surface waters. We present the quantification of the network of flows as constrained by mass balances of the global annual metabolism of phosphorus, based on global consumption for 2004, all of which eventually ends up as waste and in the soil and water systems. We find that on a yearly basis, 18.9 million metric tons (MMT) of P is produced, of which close to 75% goes to fertilizer and the rest to industrial and others uses. Phosphoric acid is the precursor for many of the intermediate and end uses of phosphate compounds described in this study and accounts for almost 80% of all P consumed. Eventually, all of the P goes to waste: 18.5 MMT ends up in the soil as solid waste, and 1.32 MMT is emissions to air and water. Besides quantifying P flows through our economy, we also consider some possible measures that could be taken to increase the degree of recovery and optimization of this resource and others that are closely related, such as the recovery of sulfur from gypsum and wastewater (sludge), and fluorine from wet phosphoric acid production.     

The Multilevel Cycle of Anthropogenic Zinc

A comprehensive annual cycle for stocks and flows of zinc, based on data from circa 1994 and incorporating information on extraction, processing, fabrication, use, discard, recycling, and landfilling, was carried out at three discrete governmental unit levels—54 countries and 1 country group (which together comprise essentially all global anthropogenic zinc stocks and flows), nine world regions, and the planet as a whole. All of these cycles are available in an electronic supplement to this article, which thus provides a metadata set on zinc flows for the use of industrial ecology researchers. A "best estimate" global zinc cycle was constructed to resolve aggregation discrepancies. Among the most interesting results are the following: (1) The accumulation ratio, that is, addition to in-use stock as a function of zinc entering use, is positive and large (2/3 of zinc entering use is added to stock) (country, regional, and global levels); (2) secondary input ratios (fractions of input to fabrication that are from recycled zinc) and domestic recycling percentages (fractions of discarded zinc that are recycled) differ among regions by as much as a factor of six (regional level); (3) worldwide, about 40% of the zinc that was discarded in various forms was recovered and reused or recycled (global level); (4) zinc cycles can usefully be characterized by a set of ratios, including, notably, the utilization efficiency (the ratio of manufacturing waste to manufacturing output: 0.090) and the prompt scrap ratio (new scrap as a fraction of manufacturing input: 0.070) (global level). Because capturable discards are a significant fraction of primary zinc inputs, if a larger proportion of discards were recaptured, extraction requirements would decrease significantly (global level). The results provide a framework for complementary studies in resource stocks, industrial resource utilization, energy consumption, waste management, industrial economics, and environmental impacts.     

Management considerations for organic waste use in agriculture

Organic wastes are utilized in agriculture mainly for improving the soil physical and chemical properties and for nutrient sources for growing crops. The major source of organic waste used in agriculture is animal manure, but small amounts of food processing and other industrial wastes (along with municipal wastes) are also applied to land. In the last 35 years, and especially in the last 10 years, there have been increasing environmental regulations affecting farms that have resulted in more animal manure treatment options, and thus affecting characteristics of residues that are subsequently applied to land. Farms are being assessed for nutrient balances, with the entire nutrient and manure management system evaluated for best management alternatives. Because of inadequate available land on the animal farm in some cases, organic wastes must be treated and/or transported to other farms, or utilized for horticultural or other uses. This paper discusses the various factors and challenges for utilizing organic wastes in agriculture.     

The Sankey Diagram in Energy and Material Flow Management

The Sankey diagram is an important aid in identifying inefficiencies and potential for savings when dealing with resources. It was developed over 100 years ago by the Irish engineer Riall Sankey to analyze the thermal efficiency of steam engines and has since been applied to depict the energy and material balances of complex systems. The Sankey diagram is the main tool for visualizing industrial metabolism and hence is widely used in industrial ecology. In the history of the early 20th century, it played a major role when raw materials were scarce and expensive and engineers were making great efforts to improve technical systems. Sankey diagrams can also be used to map value flows in systems at the operational level or along global value chains. The article charts the historical development of the diagrams. After the First World War the diagrams were used to produce thermal balances of production plants for glass and cement and to optimize the energy input. In the 1930s, steel and iron ore played a strategic role in Nazi Germany. Their efficient use was highlighted with Sankey diagrams. Since the 1990s, these diagrams have become common for displaying data in life cycle assessments (LCAs) of products. Sankey diagrams can also be used to map value flows in systems at the operational level or along global value added chains. This article, the first of a pair, charts the historical development. The companion article discusses the methodology and the implicit assumptions of such Sankey diagrams.     

Smart Labels for Waste and Resource Management

This article explores the potential of RFID (radio frequency identification device) for improving the current waste and resource management system in Switzerland. It presents the following three possible options for utilizing RFID tags to support waste management processes: "at source automation" (using a "smart" trash can), "end of pipe I" (combination of the current system with an additional separation of recyclables before incineration), and "end of pipe II" (replacement of the current recycling infrastructure by sorting at the incineration plant). These options tackle the waste and resource management chain during different processes (i.e., waste generation, waste separation, and treatment). Based on an MFA (material flow analysis), we performed a multicriteria assessment of these options with experts from the waste management sector.
The assessment of ten experts in the waste management field regarding the proposed options for batteries and electrical appliances showed that, from an ecological perspective, the implementation of RFID in waste management would be desirable and would lead to an improvement in the current recycling rate in Switzerland for the goods studied. From an economic perspective, new investments would be required in the range of 1 to 5 times the maintenance costs of the current separate collection system. From a social perspective, the utilization of RFID tags in the waste management process was ambiguous. In particular, the end of pipe II option would, on the one hand, significantly improve convenience for consumers. On the other hand, experts see privacy and, what is more, social responsibility as being under threat. The experts considered the ecological and social aspects to be more relevant than the economic ones, preferring the end of pipe I option over the other options and the status quo.     

Analyzing, Mapping, and Managing Environmental Impacts along Supply Chains

This article reports on research toward a pragmatic and credible means for analyzing, mapping, and managing environmental impacts along supply chains. The results of this research include a management tool called "ecological supply chain analysis" (EcoSCAn) that is presented here for the first time. Its structure bears a passing resemblance to that used in some streamlined life-cycle assessments, but its operation and purpose are quite different. The EcoSCAn tool frames a comparative environmental analysis of products capable of performing broadly equivalent functions. The analysis occurs over complete extended supply chains and within defined supply chain stages at a product level and, to some extent, at a site level. The results are mapped with data confidence indicators. A range of tactical and, where data quality is sufficient, strategic supply chain actions are prompted. Actions to mitigate environmental stress are possible in the absence of good quality data across entire product life cycles, although the extent to which management actions are limited is made plain.     

Using Interorganizational Information Systems to Support Environmental Management Efforts at ASG

We examine use of environmental information systems by ASG AB (hereafter ASG), an international logistics and transport firm headquartered in Stockholm, Sweden, as a case study to illustrate the role of information systems in life-cycle-oriented environmental management. This case provides an example of how a firm can use interorganizational information systems (IOISs) to move toward environmentally sustainable business practices. Through the use of IOISs, ASG has been able to improve its environmental performance and that of its suppliers. Further, this improved environmental performance has been a competitive advantage for ASG and enabled it to attract new business. As such, ASG's experiences illustrate how aggressive practices move environmental management beyond compliance and cost control, at which many firms have been successful, to revenue generation. The case also shows how environmentally sustainable business practices can be integrated into a firm's strategy. In addition to illustrating how ASG has used IOISs to improve environmental performance, we compare their use of environmental ISs with the expected evolution of environmental ISs presented in the Shaft and colleagues (1997) framework. Although some of ASG's experiences verify the expected progression of these types of systems, some developments are not as expected. These differences have implications for the framework.     

Strategies for farmers and policy makers to control nitrogen losses whilst maintaining crop production

The nitrogen (N) cycle is essentially 'leaky'. The losses of small amounts of nitrate to waters and of ammonia and nitrous oxide to the atmosphere are a part of the global biogeochemical N cycle. However, intensive agricultural production, industry and vehicle use have more tem change and health concerns. Research has identified agricultural practices that cause large losses of N and, in some cases, developed solutions. This paper discusses the problems of maintaining productivity while reducing N losses, compares conventional with low input (integrated) and organic farming systems, and discusses wider options. It also looks at the need to integrate studies on N with other environmental impacts, set in the context of the whole farm system, to provide truly sustainable agricultural systems.