Microbiological leaching of a chalcopyrite concentrate by Thiobacillus ferrooxidans

The microbiological leaching of a chalcopyrite concentrate has been investigated using a pure strain of Thiobacillus ferrooxidans. The optimum leaching conditions regarding pH, temperature, and pulp density were found to be 2.3, 35°C, and 22%, respectively. The energy of activation was calculated to be 16.7 kcal/mol. During these experiments the maximum rate of copper dissolution was about 215 mg/liters/hr and the final copper concentration was as high as 55 g/liter. This latter value is in the range of copper concentrations which may be used for direct electrorecovery of copper. Jarosite formation was observed during the leaching of the chalcopyrite concentrate. When the leach residue was reground to expose new substrate surface, subsequent leaching resulted in copper extractions up to about 80%. On the basis of this experimental work, a flow sheet has been proposed for commercial scale biohydrometallurgical treatment of high-grade chalcopyrite materials.     

The effect of xanthate floatation reagents on bacterial leaching of chalcopyrite by Thiobacillus ferrooxidans

Summary Xanthate floatation compounds, added to cultures of Thiobacillus ferrooxidans leaching chalcopyrite, inhibited growth in the concentration range 1–10 mM and caused a drop in formation of soluble copper and iron. Maximum (80–90%) growth inhibition was at 10 mM for isobutyl-, amyl- and ethyl xanthate while isopropyl xanthate was innocuous but caused a four-fold increase in lag phase. Copper production was depressed by 30% for isopropyl-, 53% for isobutyl-, ethyl- and 77% for amyl xanthate at 10 mM additions.     

Inhibition of Thiobacillus ferrooxidans by mineral flotation reagents

Summary Ferrous-iron oxidation by Thiobacillus ferrooxidans was inhibited by a number of mineral flotation reagents. Dowfroth 250 and sodium butylxanthate were the least toxic reagents studied.     

Activity of sulphite oxidase,thiosulphate oxidase and rhodanese in Thiobacillus ferrooxidans during covellite and chalcopyrite leaching

Summary The activities of enzymes involved in inorganic sulphur metabolism in crude, cell-free extracts of Thiobacillus ferrooxidans, strain F26-77 were determined during bacterial leaching of covellite and chalcopyrite. Increase in the specific activity of sulphide oxidase, thiosulphate oxidase and rhodanese during the leaching of both minerals was demonstrated. Simultaneously a decrease in the extraction rate of copper from the leached materials was observed.Offprint requests to: T. Wilczok     

Microbiological leaching of a chalcopyrite concentrate and the influence of hydrostatic pressure on the activity of Thiobacillus ferrooxidans

Summary The effect of hydrostatic pressure on the activity of Thiobacillus ferrooxidans grown on chalcopyrite concentrate has been investigated. It was found that bacterial activity, measured by conventional respirometry, was little affected by subjecting these microorganisms to a pressure of 100 lbs/in² (690 kPa). The total cooper concentration was as high as 18 g/l in 28 days of leaching at atmospheric pressure.     

Morphology of bacterial leaching patterns by Thiobacillus ferrooxidans on synthetic pyrite

Thiobacillus ferrooxidans has been cultivated on synthetic pyrite (FeS₂) single crystals as the only energy source and the pyrite interface investigated with respect to characteristic morphological changes using scanning electron microscopy. Corrosion patterns of bacterial size were identified in different stages of development and correlated with bacterial activity. It appears that bacterial attack of the sulfide interface starts by secretion of organic substances around the contact area between the bacterial cell and the sulfide energy source. They might either be part of a pseudo capsule which shields the contact area or may form a sulfur absorbing and transporting organic film. Degradation of the sulfide occurs in the contact area below the bacterial cell leading to a corrosion pit which the bacterium may abandon after it has reached a depth of bacterial dimension. Electron spectroscopic (XPS) and X-ray fluorescence studies indicate a layer of organic substances covering the sulfide surface under bacterial leaching conditions, which is sufficiently thick for consideration in interfacial chemical mechanisms.     

Surface sulphur as promoting agent of pyrite leaching by Thiobacillus ferrooxidans

Abstract: Methanol extraction conducted with a HPLC-Iike device and spectroscopic analysis were used to remove and characterize the sulphur layer (Ss) present on freshly ground pyrite surface after dry grinding. Accurate measurements of ferric and sulphate contents in the leachate showed a significant delay in the lag phase and in the first step of oxidation by Thiobacillus ferrooxidans for the so-cleaned pyrite (without sulphur layer) in comparison to the initial pyrite (with sulphur layer). Voltammetric studies (current-potential curves) showed a modification of the anodic behaviour of the initial pyrite, corresponding to a higher chemical oxidability of the uncleaned pyrite. During the bacterial oxidation, the difference in redox potential between a special pyrite electrode and a platinum standard electrode both placed in the bioleaching reactor was shown to be related to the occurrence of a sulphur layer. This difference, which is more important in the case of the initial pyrite (with sulphur layer), corresponded to an increase in oxidation kinetics of the pyrite by Thiobacillus ferrooxidans .     

Oxidation of arsenopyrite by Thiobacillus ferrooxidans detected by a mineral electrode

Summary A new electrochemical study of arsenopyrite biooxidation was based on process detection by arsenopyrite electrode. The rate of reaction was evaluated as the exchange current density calculated from polarization curves. Obtained data were used for determination of released electrons from mineral and for evaluation of reaction mechanism of its oxidation.     

Novel technique for investigation and quantification of bacteriol leaching by Thiobacillus ferrooxidans

A novel, efficient, and simple technique for the in situ study and quantification of the heterogeneous Bacteriol activity and the Bacteriol degradation of metal sulfides by Thiobacillus ferrooxidans is presented. It consists of exposing an ultrathin (300-2500 A) metal sulfide layer, FeS(2) in the experiments, to Thiobacillus f. grown in Touvinen media and visually following the Bacteriol attack and development of Bacteriol corrosion patterns under a light microscope. The uniform pyrite layer, partially transparent for visible light, permits the optical characterization of Bacteriol attack in remarkable detail. Several open or little understood questions concerning Bacteriol leaching, such as those on the kinetics of adhesion, the interfacial Bacteriol reproduction, the density of surface active bacteria, and the rate and morphology of sulfide degradation can also be studied. The degree of Bacteriol activity can be distinguished on the basis of development of variable sizes of spots and halos around Bacteriol cells produced by light passing through differently sized corrosion pits. The information obtained and identification of microorganisms has additionally been accentuated by immunofluorescence techniques (FA). It is concluded that the described method can be developed as a convenient testing and control technique for use in mine laboratories and bioleaching operations.     

Growth models of the continuous bacterial leaching of iron pyrite by Thiobacillus ferrooxidans

The leaching of iron pyrite by Thiobacillus ferrooxidans was studied in a continuous stirred tank reactor at a variety of dilution rates (0.012-0.22 h(-1)), pyrite surface areas (18-194 m(2)/L), and inlet soluble substrate (Fe(2+)) concentrations (0-3000 ppm). The bacterial leaching rate was found to increase with increasing pyrite surface area, dilution rate, and inlet Fe(2+) concentration. The concentration of bacteria in solution was related to the concentration of bacteria attached to the pyrite surface by a Langmuir-type adsorption-desorption relation. Fitting the experimental data to this relation yielded a value for the area occupied per bacterium of 86 mum(2). This result is consistent with the concept of preferential bacterial attachment of certain sites on the solid. A bacterial growth model was developed that included both bacterial growth in solution and growth of bacteria attached to the pyrite surface. The specific growth rate of the attached bacteria was calculated from this model and was found to increase with increasing solid dilution rate and to decrease with increasing pyrite surface area and soluble substance concentration. An explanation of these results based on an active-inactive site mechanisms was also developed.     

Bacterial leaching of a sulfide ore by Thiobacillus ferrooxidans and Thiobacillus thiooxidans: I. Shake flask studies

Bacterial leaching of a sulfide ore containing pyrite, chalcopyrite, and sphalerite was studied in shake flask experiments using Thiobacillus ferrooxidans and Thiobacillus thiooxidans strains isolated from mine sites. The Fe(2+)grown T. ferrooxidans isolates solubilized sphalerite preferentially over chalcopyrite leaching 7-10% Cu, 68-76% Zn, and 10-22% Fe from the ore in 18 days. The sulfur grown T. thiooxidans isolates leached Zn much more slowly and very little Fe, with a Cu-Zn extraction ratio twice the value obtained with T. ferrooxidans. The ore adapted T. ferrooxidans started solubilizing Cu and Zn without a lag period. The ore-adapted T. thiooxidans extracted Cu as well as T. ferrooxidans, but the extraction of Zn or Fe was still much slower in the low-phosphate medium, while in the high-phosphate medium it approached the value obtained with T. ferrooxidans. A high Cu-Zn extraction ratio of 0.34 was obtained with T. thiooxidans in the low phosphate medium. In the mixed-culture experiments with T. ferrooxidans and T. thiooxidans, the culture behaved as T. thiooxidans in the low-phosphate medium with a higher Cu-Zn extraction ratio and as T. ferrooxidans in the high-phosphate medium with a lower Cu-Zn extraction ratio. It is concluded that T. ferrooxidans and T. thiooxidans solubilize sulfide minerals by different mechanisms.     

A novel mineral flotation process using Thiobacillus ferrooxidans.

Oxidative leaching of metals by Thiobacillus ferrooxidans has proven useful in mineral processing. Here, we report on a new use for T. ferrooxidans, in which bacterial adhesion is used to remove pyrite from mixtures of sulfide minerals during flotation. Under control conditions, the floatabilities of five sulfide minerals tested (pyrite, chalcocite, molybdenite, millerite, and galena) ranged from 90 to 99%. Upon addition of T. ferrooxidans, the floatability of pyrite was significantly suppressed to less than 20%. In contrast, addition of the bacterium had little effect on the floatabilities of the other minerals, even when they were present in relatively large quantities: their floatabilities remained in the range of 81 to 98%. T. ferrooxidans thus appears to selectively suppress pyrite floatability. As a consequence, 77 to 95% of pyrite was removed from mineral mixtures while 72 to 100% of nonpyrite sulfide minerals was recovered. The suppression of pyrite floatability was caused by bacterial adhesion to pyrite surfaces. When normalized to the mineral surface area, the number of cells adhering to pyrite was significantly larger than the number adhering to other minerals. These results suggest that flotation with T. ferrooxidans may provide a novel approach to mineral processing in which the biological functions involved in cell adhesion play a key role in the separation of minerals.     

Migration of arsenic(III) during bacterial oxidation of arsenopyrite in chalcopyrite concentrate by Thiobacillus ferrooxidans

During bacterial oxidation of the arsenopyrite that contaminated a chalcopyrite concentrate, the bioextraction of arsenic from the concentrate was examined. A long-term constant As(III) concentration, representing a large portion of the total arsenic, occurred in the leaching medium. As(III) was not further oxidized, either under bioextraction conditions or by Fe(III) in the presence of the mesophilic bacterium Thiobacillus ferooxidans. These results are discussed in relation to the influence of leaching microorganisms on the form of arsenic in the solution. Dissolved As(III) could be reversed into a solid phase by adsorption of As(III) by forming an iron precipitate. Correspondence to: M. Mandl     

Molybdenum Oxidation by Thiobacillus ferrooxidans

Thiobacillus ferrooxidans AP19-3 oxidized molybdenum blue (Mo⁵⁺) enzymatically. Molybdenum oxidase in the plasma membrane of this bacterium was purified ca. 77-fold compared with molybdenum oxidase in cell extract. A purified molybdenum oxidase showed characteristic absorption maxima due to reduced-type cytochrome oxidase at 438 and 595 nm but did not show absorption peaks specific for c-type cytochrome. The optimum pH of molybdenum oxidase was 5.5. The activity of molybdenum oxidase was completely inhibited by sodium cyanide (5 mM) or carbon monoxide, and an oxidized type of cytochrome oxidase in a purified molybdenum oxidase was reduced by molybdenum blue, indicating that cytochrome oxidase in the enzyme plays a crucial role in molybdenum blue oxidation.     

Influence of lipopolysaccharides on the attachment of Thiobacillus ferrooxidans to minerals

The loss of part of the lipopolysaccharides (LPS) of the outer membrane of T. ferrooxidans negatively influenced the attachment of the bacteria to minerals and the bioleaching process. LPS previously extracted from T. ferrooxidans and which had come into contact with pyrite inhibited the attachment of cells to minerals and also negatively affected the bioleaching. These results suggest that LPS play an important role in the attachment of the microorganisms and therefore, its presence or absence could affect the bioleaching process.     

Biosorption of Cu by Thiobacillus ferrooxidans

Current technologies for removal and recovery of both toxic and industrial interest metals usually produce wastes with high concentrations of those substances. They are an important source of environmental pollution, specially when they contain heavy metals. This is one of the most important environmental problems, and of the most difficult to solve. So far, there have been a number of studies considering the possibility of removing and recovering heavy metals from diluted solutions. These are due, principally, because of the commercial value of some metals as well as the environmental impact caused by them. The traditional methods for removing have several disadvantages when metals are present in concentrations lower than 100?mg/l. Biosorption, which uses biological materials as adsorbents, has been considered as an alternative method. In this work, several variables that affect the capacity for copper biosorption by T. ferrooxidans have been studied. Particularly, the effect of pH, chemical pretreatment, biomass concentration and temperature have been considered. Results indicate that a capacity as high as 119?mg of Cu/g of dry biomass can be obtained at a temperature of 25?°C.     

Reduction of dichromate by Thiobacillus ferrooxidans

Chromium(VI) was reduced by Thiobacillus ferrooxidans grown with elemental sulphur as the sole energy source. Chromium(VI) reduction (as high as 2000 M), was due to the presence of sulphite and thiosulphate, among others with high reducing power which was generated during the sulphur oxidation by the bacteria. Therefore, Thiobacillus ferrooxidans could be used to treat chromium(VI)-containing industrial effluents.