Novel application of oxygen-transferring membranes to improve anaerobic wastewater treatment

Anaerobic biological wastewater treatment has numerous advantages over conventional aerobic processes; anaerobic biotechnologies, however, still have a reputation for low-quality effluents and operational instabilities. In this study, anaerobic bioreactors were augmented with an oxygen-transferring membrane to improve treatment performance. Two anaerobic bioreactors were fed a synthetic high-strength wastewater (chemical oxygen demand, or COD, of 11,000 mg l(-1)) and concurrently operated until biomass concentrations and effluent quality stabilized. Membrane aeration was then initiated in one of these bioreactors, leading to substantially improved COD removal efficiency (> 95%) compared to the unaerated control bioreactor (approximately 65%). The membrane-augmented anaerobic bioreactor required substantially less base addition to maintain circumneutral pH and exhibited 75% lower volatile fatty acid concentrations compared to the unaerated control bioreactor. The membrane-aerated bioreactor, however, failed to improve nitrogenous removal efficiency and produced 80% less biogas than the control bioreactor. A third membrane-augmented anaerobic bioreactor was operated to investigate the impact of start-up procedure on nitrogenous pollutant removal. In this bioreactor, excellent COD (>90%) and nitrogenous (>95%) pollutant removal efficiencies were observed at an intermediate COD concentration (5,500 mg l(-1)). Once the organic content of the influent wastewater was increased to full strength (COD = 11,000 mg l(-1)), however, nitrogenous pollutant removal stopped. This research demonstrates that partial aeration of anaerobic bioreactors using oxygen-transferring membranes is a novel approach to improve treatment performance. Additional research, however, is needed to optimize membrane surface area versus the organic loading rate to achieve the desired effluent quality.     

Production of surfactin and fengycin by Bacillus subtilis in a bubbleless membrane bioreactor

Surfactin and fengycin are lipopeptide biosurfactants produced by Bacillus subtilis. This work describes for the first time the use of bubbleless bioreactors for the production of these lipopeptides by B. subtilis ATCC 21332 with aeration by a hollow fiber membrane air–liquid contactor to prevent foam formation. Three different configurations were tested: external aeration module made from either polyethersulfone (reactor BB1) or polypropylene (reactor BB2) and a submerged module in polypropylene (reactor BB3). Bacterial growth, glucose consumption, lipopeptide production, and oxygen uptake rate were monitored during the culture in the bioreactors. For all the tested membranes, the bioreactors were of satisfactory bacterial growth and lipopeptide production. In the three configurations, surfactin production related to the culture volume was in the same range: 242, 230, and 188 mg l⁻¹ for BB1, BB2, and BB3, respectively. Interestingly, high differences were observed for fengycin production: 47 mg l⁻¹ for BB1, 207 mg l⁻¹ for BB2, and 393 mg l⁻¹ for BB3. A significant proportion of surfactin was adsorbed on the membranes and reduced the volumetric oxygen mass transfer coefficient. The degree of adsorption depended on both the material and the structure of the membrane and was higher with the submerged polypropylene membrane.     

Experimental Study of Mass Transfer Phenomena in a Cross Flow Membrane Bioreactor: Aeration and Membrane Separation

Experimental work carried out on wastewater from a wastewater treatment plant (WWTP) showed that in a cross flow membrane bioreactor the gas/liquid transfer is highly dependent on the biomass concentration. In new biological wastewater membrane treatment processes (mostly using deep end membranes), the biomass concentration is usually about 15 g/L, which entails a decrease in the bioreactor aeration capacity by a factor of approximately four compared with clean water. The gas/liquid transfer may therefore become a limiting step in this type of process. To prevent the operating costs of the biological treatment from increasing, it is imperative that the oxygen transfer be optimized. Membrane experiments showed that the permeate flux is highly dependent on the biomass concentration and the tangential velocity in the membrane module.     

Biomass Characteristics,Aeration and Oxygen Transfer in Membrane Bioreactors: Their Interrelations Explained by a Review of Aerobic Biological Processes

Membrane bioreactor (MBR) is a promising alternative to conventional wastewater treatment methods. However this process is still under-used due to its high running costs. Its main power requirement comes from aeration, which is used to supply dissolved oxygen to the micro-organisms and to maintain the solids in suspension. In addition, in submerged MBRs, aeration is used for membrane cleaning. A complex matrix links the biomass characteristics, the aeration and the oxygen transfer. These parameters can impact on each other and/or delete one another effect. In order to understand the phenomena occurring in MBRs, similar aerobic biological processes, such as fermentation, mineral industry and slurry, were investigated. This review discusses the interrelations of the biomass characteristics (solids concentration, particle size and viscosity), the aeration intensity and the oxygen transfer in MBRs.     

Microbial dynamics in an extractive membrane bioreactor exposed to an alternating sequence of organic compounds

Wastewaters containing organic compounds have been treated using extractive membrane bioreactors (EMBs). During treatment, a biofilm normally develops on the surface of the membrane, on the biological side. This study investigates the dynamics of biofilm growth in an EMB exposed to an alternating sequence of organic compounds. Microbial dynamics of both suspended and attached cultures were investigated experimentally in a single-tube extractive membrane bioreactor (STEMB), which comprised a continuous stirred-tank bioreactor (CSTB) coupled to eight single-tube extractive membrane modules (STEMMs) via a recirculating biomedium. A model microbial culture consisting of a Burkholderia sp. strain JS150 (ATCC No. 51283), able to degrade monochlorobenzene, and a Xanthobacter autotrophicus sp. strain GJ10 (ATCC No. 43050), able to degrade 1, 2-dichloroethane, was used. Both microbial strains exhibited exclusive degradative capabilities. The CSTB was monitored by quantification of individual strains and by product and organic compound evolution. To investigate the biofilm growth dynamics, eight STEMMs were run in parallel with the same operating conditions. Every week, STEMMs were stopped for biofilm analysis and the organic compound in the wastewater was changed. Biofilm growth was investigated by quantification of individual strains, by evaluation of the overall biofilm growth, and by microscopic analysis. A biofilm composed of both strains was developed and maintained during the whole experiment in the STEMMs. The biofilm that developed on the membrane improved the response of the system to changes in the wastewater.     

Development, parallelization, and automation of a gas-inducing milliliter-scale bioreactor for high-throughput bioprocess design (HTBD)

A novel milliliter-scale bioreactor equipped with a gas-inducing impeller was developed with oxygen transfer coefficients as high as in laboratory and industrial stirred-tank bioreactors. The bioreactor reaches oxygen transfer coefficients of >0.4 s(-1). Oxygen transfer coefficients of >0.2 s(-1) can be maintained over a range of 8- to 12-mL reaction volume. A reaction block with integrated heat exchangers was developed for 48-mL-scale bioreactors. The block can be closed with a single gas cover spreading sterile process gas from a central inlet into the headspace of all bioreactors. The gas cover simultaneously acts as a sterile barrier, making the reaction block a stand-alone device that represents an alternative to 48 parallel-operated shake flasks on a much smaller footprint. Process control software was developed to control a liquid-handling system for automated sampling, titration of pH, substrate feeding, and a microtiter plate reader for automated atline pH and atline optical density analytics. The liquid-handling parameters for titration agent, feeding solution, and cell samples were optimized to increase data quality. A simple proportional pH-control algorithm and intermittent titration of pH enabled Escherichia coli growth to a dry cell weight of 20.5 g L(-1) in fed-batch cultivation with air aeration. Growth of E. coli at the milliliter scale (10 mL) was shown to be equivalent to laboratory scale (3 L) with regard to growth rate, mu, and biomass yield, Y(XS).     

Prediction of optimal biofilm thickness for membrane-attached biofilms growing in an extractive membrane bioreactor

This article presents a mathematical model of membrane-attached biofilm (MAB) behavior in a single-tube extractive membrane bioreactor (STEMB). MABs can be used for treatment of wastewaters containing VOCs, treatment of saline wastewaters, and nitrification processes. Extractive membrane bioreactors (EMBs) are employed to prevent the direct contact between a toxic volatile pollutant and the aerated gas by allowing counterdiffusion of substrates; i.e., pollutant diffuses from the tube side into the biofilm, whereas oxygen diffuses from the shell side into the biofilm. This reduces the air stripping problems usually found in conventional bioreactors. In this study, the biodegradation of a toxic VOC (1,2-dichloroethane, DCE) present in a synthetic wastewater has been investigated. An unstructured model is used to describe cell growth and cell decay in the MAB. The model has been verified by comparing model predicted trends with experimental data collected over 5 to 20-day periods, and has subsequently been used to model steady states in biofilm behavior over longer time scales. The model is capable of predicting the correct trends in system variables such as biofilm thickness, DCE flux across the membrane, carbon dioxide evolution, and suspended biomass. Steady states (constant biofilm thickness and DCE flux) are predicted, and factors that affect these steady states, i.e., cell endogeneous decay rate, and biofilm attrition, are investigated. Biofilm attrition does not have a great influence on biofilm behavior at low values of detachment coefficient close to those typically reported in the literature. Steady-state biofilm thickness is found to be an important variable; a thin biofilm results in a high DCE flux across the membrane, but with the penalty of a high loss of DCE via air stripping. The optimal biofilm thickness at steady state can be determined by trading off the decrease in air stripping (desirable) and the decrease in DCE flux (undesirable) which occur simultaneously as the thickness increases. (c) 1996 John Wiley & Sons, Inc.     

Membrane technology for surface water treatment: advancement from microfiltration to membrane bioreactor

Following the rapid proliferation of organic pollutants in the surface water, the application of microfiltration technology has been extensively studied for its treatment since the 1990s. Given that the conventional treatment processes were unable to treat the excessive dissolved organic compounds, microfiltration technologies have gained momentum as effective solutions to treat the surface water. The efficacy of low-pressure membrane filtration technologies such as microfiltration and ultrafiltration has been under scrutiny ever since, and numerous research studies have aimed at enhancing their capabilities to reject the suspended solids and organic matters. This paper reviews the development trajectory of membrane technology, ranging from microfiltration to membrane bioreactors, for treating dissolved organic matters in surface water and their future potential. This is a critical review of the physicochemical and biological options such as, but not limited to, pretreatment of water using coagulation, ozonation, adsorption and/or a combination of these. On the whole, it is concluded that the membrane bioreactor system, which combines biological process and physical rejection, showed high potential in treating polluted surface water, which needs to be further investigated extensively to promote its application in water treatment plants.     

Dechlorination of polychlorinated methanes by a sequential methanogenic-denitrifying bioreactor system

A two-stage bioreactor has been developed to link dechlorination of halogenated methane compounds to the anaerobic processes of methanogenesis and denitrification. A digester methanogenic consortium was shown to dechlorinate chloroform (CF) and carbon tetrachloride (CT) to dichloromethane (DCM), and DCM was then mineralized by an acclimated denitrifying biological activated carbon consortium. Combining these two processes, a sequential methanogenic-denitrifying bioreactor (SMDB) system that completely degraded polychlorinated methanes including CT, CF, and DCM was developed. More than 95% of the added CT and CF was dechlorinated in the methanogenic bioreactor with methanol as the primary substrate, and the resultant DCM was biodegraded in the denitrifying bioreactor with nitrate as the electron acceptor. In the denitrifying bioreactor, the residual CF was completely removed, and the DCM removal efficiency was more than 95%. This novel bioreactor system eliminates the need for aeration and so avoids the air contamination associated with aerobic biotreatment of volatile chlorinated pollutants. This SMDB system provides an alternative to conventional biotreatment of wastewaters and other matrices contaminated with polychlorinated methanes and is, to our knowledge, the first report on such a sequential anoxic system. Received: 26 May 1999 / Accepted: 1 November 1999     

Application of bioreactor design principles to plant micropropagation

Principles of oxygen consumption, oxygen transport, suspension, and mixing are discussed in the context of propagating aggregates of plant tissue in liquid suspension bioreactors. Although micropropagated plants have a relatively low biological oxygen demand (BOD), the relatively large tissue size and localization of BOD in meristematic regions will typically result in oxygen mass transfer limitations in liquid culture. In contrast to the typical focus of bioreactor design on gas–liquid mass transfer, it is shown that media-solid mass transfer limitations limit oxygen available for aerobic plant tissue respiration. Approaches to improve oxygen availability through gas supplementation and bioreactor pressurization are discussed. The influence of media components on oxygen availability are also quantified for plant culture media. Experimental studies of polystyrene beads in suspension in a 30-l air-lift and stirred bioreactors are used to illustrate design principles for circulation and mixing. Potential limitations to the use of liquid suspension culture due to plant physiological requirements are acknowledged.     

Two-phase partitioning bioreactors in fermentation technology

The two-phase partitioning bioreactor concept appears to have a great potential in enhancing the productivity of many bioprocesses. The proper selection of an organic solvent is the key to successful application of this approach in industrial practice. The integration of fermentation and a primary product separation step has a positive impact on the productivity of many fermentation processes. The controlled substrate delivery from the organic to the aqueous phase opens a new area of application of this strategy to biodegradation of xenobiotics. In this review, the most recent advances in the application of two-liquid phase partitioning bioreactors for product or substrate partitioning are discussed. Modeling and performance optimization studies related to those bioreactor systems are also reviewed.     

Membrane bioreactors for the removal of anionic micropollutants from drinking water

Biological treatment processes allow for the effective elimination of anionic micropollutants from drinking water. However, special technologies have to be implemented to eliminate the target pollutants without changing water quality, either by adding new pollutants or removing essential water components. Some innovative technologies that combine the use of membranes with the biological degradation of ionic micropollutants in order to minimize the secondary contamination of treated water include pressure-driven membrane bioreactors, gas-transfer membrane bioreactors and ion exchange membrane bioreactors.     

Potential application of monolith packed columns as bioreactors, control of biofilm formation

Monolith reactors combine good mass transfer characteristics with low-pressure drop, the principle factors affecting the cost effectiveness of industrial processes. Recently, these specific features of the monolith reactors have drawn the attention toward the application of the monolith reactor in multiphase reaction systems. In this study, we explore the potential application of monolith reactors as bioreactor requiring gas-liquid mass transfer for substrate supply. It is demonstrated on theoretical grounds that the monolith reactor is a competitive alternative to conventional gas-liquid bioreactors such as stirred tanks, packed beds, and airlift bioreactors because it allows for a significant reduction of the energy dissipation that is normally required for gas-liquid contacting. A potential problem of monolith reactors for biological processes is clogging due to biofilm formation. This paper presents experimental results of a study into the formation and possible removal of biofilms during operation of a monolith reactor as suspended cells bioreactor. The results indicate that biofilm formation may be minimized and postponed by a proper choice of operating conditions. Periodic biofilm removal could straightforwardly be achieved by rinsing with water at moderate pressures and allows for stable operation for prolonged periods of time.     

Oxygen transfer efficiency in the biosynthesis of antibiotics in bioreactors with a modified RUSHTON turbine agitator

In this work, the oxygen mass transfer efficiency and power consumption in a non-biological system and an antibiotic biosynthesis process, using a modified RUSHTON turbine agitator, were investigated. It was demonstrated that a simple modification of the blades through the increase of the blade height, simultaneously with the discontinuation of the blade surface, could improve the oxygen transfer efficiency by about 30%. Experiments performed in stirred tank bioreactors with an overall volume of 20 m³, equipped with the modified RUSHTON turbine agitator, showed that the power consumption diminished by a factor of 1.18 to 1.6 during the fermentation processes of Streptomyces erithreus, Streptomyces griseus, Streptomyces noursei, and Nocardia mediaterranei, compared to the witness bioreactor. The use of the modified RUSHTON turbine for the antibiotic biosynthesis process may contribute to the decrease of the overall costs and the obtainment of better productivity, allowing an intensive utilization of power inputs for aeration and agitation.     

Biotechnology developments for the treatment of toxic and inhibitory wastewaters

The cost-effectiveness of biological processes has encouraged many researchers to consider biotreatment for the stabilization of toxic or recalcitrant wastewaters. However, to ensure adequate removal of trace contaminants and satisfactory performance with high strength inhibitory industrial wastewaters, conventional biotechnology is being re-evaluated. This review summarizes selected recent contributions to the development of appropriate biotechnology for toxic wastewater treatment. Microbiological constraints and potential solutions are examined. Assessments of conventional biological processes for contaminant control are reviewed, and several new developments in bioreactor design for inhibitory wastes are presented.     

High cell density cultivation of recombinant yeasts and bacteria under non-pressurized and pressurized conditions in stirred tank bioreactors

This study demonstrates the applicability of pressurized stirred tank bioreactors for oxygen transfer enhancement in aerobic cultivation processes. The specific power input and the reactor pressure was employed as process variable. As model organism Escherichia coli, Arxula adeninivorans, Saccharomyces cerevisiae and Corynebacterium glutamicum were cultivated to high cell densities. By applying specific power inputs of approx. 48kWm(-3) the oxygen transfer rate of a E. coli culture in the non-pressurized stirred tank bioreactor was lifted up to values of 0.51moll(-1)h(-1). When a reactor pressure up to 10bar was applied, the oxygen transfer rate of a pressurized stirred tank bioreactor was lifted up to values of 0.89moll(-1)h(-1). The non-pressurized stirred tank bioreactor was able to support non-oxygen limited growth of cell densities of more than 40gl(-1) cell dry weight (CDW) of E. coli, whereas the pressurized stirred tank bioreactor was able to support non-oxygen limited growth of cell densities up to 225gl(-1) CDW of A. adeninivorans, 89gl(-1) CDW of S. cerevisiae, 226gl(-1) CDW of C. glutamicum and 110gl(-1) CDW of E. coli. Compared to literature data, some of these cell densities are the highest values ever achieved in high cell density cultivation of microorganisms in stirred tank bioreactors. By comparing the specific power inputs as well as the k(L)a values of both systems, it is demonstrated that only the pressure is a scaleable tool for oxygen transfer enhancement in industrial stirred tank bioreactors. Furthermore, it was shown that increased carbon dioxide partial pressures did not remarkably inhibit the growth of the investigated model organisms.     

A restructured framework for modeling oxygen transfer in two-phase partitioning bioreactors

This communication proposes a mechanistic modification to a recently published method for analyzing oxygen mass transfer in two-phase partitioning bioreactors (Nielsen et al., 2003), and corrects an oversight in that paper. The newly proposed modification replaces the earlier empirical approach, which treated the two liquid phases as a single, homogeneous liquid phase, with a two-phase mass transfer model of greater fundamental rigor. Additionally, newly developed empirical models are presented that predict the mass transfer coefficient of oxygen absorption in both aqueous medium and an organic phase (n-hexadecane) as a function of bioreactor operating conditions. Experimental values and theoretical predictions of mass transfer coefficients in two-phase dispersions, k(L)a(TP), are compared. The revised approach more clearly demonstrates the potential for oxygen mass transfer enhancement by organic phase addition, one of the motivations for employing a distinct second phase in a partitioning bioreactor.     

Two-dimensional fluorometry coupled with artificial neural networks: a novel method for on-line monitoring of complex biological processes

The use of two-dimensional scanning fluorometry as an on-line, noninvasive, in situ bioreactor monitoring technique is extended to complex bioprocesses using mixed cultures, with particular attention to biofilm systems. Using the example of spectra subtraction, it is demonstrated that established methods for fluorescence data analysis have a limited capability of utilizing overall fluorometric information. Artificial neural networks (ANNs) are introduced as a novel nonlinear and nonmechanistic technique for interpreting the highly complex fluorescence maps. It is shown that ANNs are able to infer process performance parameters in a pattern recognition approach, based on the entire fluorescence "fingerprint" of the biological system. The studies were carried out using an extractive membrane bioreactor (EMB) for the degradation of chlorinated organic compounds, operating with mixed cultures. Model pollutants em- ployed were 1,2-dichloroethane, 3-chloro-4-methylaniline, and p-toluidine.     

Point source detoxification of an industrially produced 3,4-dichloroaniline-manufacture wastewater using a membrane bioreactor

A membrane bioreactor has been used to treat an industrially produced waste-water containing aniline, 4-chloroaniline, 2,3-dichloroaniline and 3,4-dichloroaniline. Conventional direct biological treatment of such effluents cannot be implemented without some form of pretreatment or dilution because of the hostile inorganic composition of the waste-water. In order to overcome this problem a membrane separation step selectively removes the organics from the waste-water and subsequent biodegradation takes place in the biological growth compartment of the reactor system. At a waste-water flow rate of 69 ml h^–1 (corresponding to a contact time of approximately 1.5 h) over 99% of the organic compounds quoted above were removed and biodegraded. Correspondence to: A. G. Livingston     

膜生物膜法在水污染控制及资源回收中的研究进展

传统以达标排放为核心目标的废水处理工艺往往以高能耗、高物耗换取污染物削减,形成了"减排污染物、增排温室气体"的尴尬局面,并不符合可持续发展理念。作为一种新型的膜处理技术,膜生物膜法可利用无泡曝气的方式将气态电子供体(甲烷、氢气)或受体(氧气)提供给附着在膜表面的微生物,从而驱动水体中的污染物去除,并产生一些极具回收潜力的物质,最终实现污染物削减、节能减排及资源回收三大目标的有机整合。本文系统介绍了膜生物膜的传质过程及其去除污染物的微观机制,探讨了膜生物膜法在水处理资源回收方面的研究前景,梳理了膜生物膜反应器在水污染控制方面的实验研究和中试应用现状,并总结了膜生物膜法面临的挑战及发展趋势。