Ultrathin Co3O4 Layers with Large Contact Area on Carbon Fibers as High‐Performance Electrode for Flexible Zinc–Air Battery Integrated with Flexible Display

A facile and binder‐free method is developed for the in situ and horizontal growth of ultrathin mesoporous Co₃O₄ layers on the surface of carbon fibers in the carbon cloth (ultrathin Co₃O₄/CC) as high‐performance air electrode for the flexible Zn–air battery. In particular, the ultrathin Co₃O₄ layers have a maximum contact area on the conductive support, facilitating the rapid electron transport and preventing the aggregation of ultrathin layers. The ultrathin feature of Co₃O₄ layers is characterized by the transmission electron microscopy, Raman spectra, and X‐ray absorption fine structure spectroscopy. Benefiting from the high utilization degree of active materials and rapid charge transport, the mass activity for oxygen reduction and evolution reactions of the ultrathin Co₃O₄/CC electrode is more than 10 times higher than that of the carbon cloth loaded with commercial Co₃O₄ nanoparticles. Compared to the commercial Co₃O₄/CC electrode, the flexible Zn–air battery using ultrathin Co₃O₄/CC electrode exhibits excellent rechargeable performance and high mechanical stability. Furthermore, the flexible Zn–air battery is integrated with a flexible display unit. The whole integrated device can operate without obvious performance degradation under serious deformation and even during the cutting process, which makes it highly promising for wearable and roll‐up optoelectronics.     

In Situ Exfoliating and Generating Active Sites on Graphene Nanosheets Strongly Coupled with Carbon Fiber toward Self‐Standing Bifunctional Cathode for Rechargeable Zn–Air Batteries

The self‐standing electrode nanomaterials with highly effective bifunctional electrocatalysis for oxygen reduction and evolution reactions (ORR/OER) are important for practical applications in metal–air batteries. Herein, a defect‐enriched and pyridinic‐N (PN) dominated bifunctional electrocatalyst with novel core–shell architecture (DN‐CP@G) is successfully fabricated by in situ exfoliating graphene from carbon paper followed by high temperature ammonia treatment. Benefitting from its strongly coupled core–shell structure, abundant defective sites and high‐content PN dopants, the DN‐CP@G displays an excellent electrocatalytic (ORR and OER) activity and stability in alkaline media, which are comparable to commercial Pt/C and Ir/C catalysts. The experiment, and theoretical calculations demonstrate that the electrocatalytic activities of carbon materials strongly depend on their defective sites and PN dopants. By directly using DN‐CP@G as a self‐standing electrode, the assembled zinc–air battery demonstrates a high discharge performance and outstanding long‐term cycle stability with at least 250 cycles, which is much superior to the mixed Pt/C and Ir/C electrodes. Remarkably, the DN‐CP@G based all‐solid‐state battery also reveals a good discharge and cycle performance. A facile and cost‐efficient approach to prepare highly effective bifunctional self‐standing electrode is provided by in situ generation of active sites on carbon support for metal–air batteries.     

Fluorine‐Free Noble Salt Anion for High‐Performance All‐Solid‐State Lithium–Sulfur Batteries

Amongst post‐Li‐ion battery technologies, lithium–sulfur (Li–S) batteries have captured an immense interest as one of the most appealing devices from both the industrial and academia sectors. The replacement of conventional liquid electrolytes with solid polymer electrolytes (SPEs) enables not only a safer use of Li metal (Li°) anodes but also a flexible design in the shape of Li–S batteries. However, the practical implementation of SPEs‐based all‐solid‐state Li–S batteries (ASSLSBs) is largely hindered by the shuttling effect of the polysulfide intermediates and the formation of dendritic Li° during the battery operation. Herein, a fluorine‐free noble salt anion, tricyanomethanide [C(CN)₃^?, TCM^?], is proposed as a Li‐ion conducting salt for ASSLSBs. Compared to the widely used perfluorinated anions {e.g., bis(trifluoromethanesulfonyl)imide anion, [N(SO₂CF₃)₂)]^?, TFSI^?}, the LiTCM‐based electrolytes show decent ionic conductivity, good thermal stability, and sufficient anodic stability suiting the cell chemistry of ASSLSBs. In particular, the fluorine‐free solid electrolyte interphase layer originating from the decomposition of LiTCM exhibits a good mechanical integrity and Li‐ion conductivity, which allows the LiTCM‐based Li–S cells to be cycled with good rate capability and Coulombic efficiency. The LiTCM‐based electrolytes are believed to be the most promising candidates for building cost‐effective and high energy density ASSLSBs in the near future.     

Atomic Modulation of FeCo–Nitrogen–Carbon Bifunctional Oxygen Electrodes for Rechargeable and Flexible All‐Solid‐State Zinc–Air Battery

Rational design and exploration of robust and low‐cost bifunctional oxygen reduction/evolution electrocatalysts are greatly desired for metal–air batteries. Herein, a novel high‐performance oxygen electrode catalyst is developed based on bimetal FeCo nanoparticles encapsulated in in situ grown nitrogen‐doped graphitic carbon nanotubes with bamboo‐like structure. The obtained catalyst exhibits a positive half‐wave potential of 0.92 V (vs the reversible hydrogen electrode, RHE) for oxygen reduction reaction, and a low operating potential of 1.73 V to achieve a 10 mA cm^?2 current density for oxygen evolution reaction. The reversible oxygen electrode index is 0.81 V, surpassing that of most highly active bifunctional catalysts reported to date. By combining experimental and simulation studies, a strong synergetic coupling between FeCo alloy and N‐doped carbon nanotubes is proposed in producing a favorable local coordination environment and electronic structure, which affords the pyridinic N‐rich catalyst surface promoting the reversible oxygen reactions. Impressively, the assembled zinc–air batteries using liquid electrolytes and the all‐solid‐state batteries with the synthesized bifunctional catalyst as the air electrode demonstrate superior charging–discharging performance, long lifetime, and high flexibility, holding great potential in practical implementation of new‐generation powerful rechargeable batteries with portable or even wearable characteristic.     

Electronic and Defective Engineering of Electrospun CaMnO3 Nanotubes for Enhanced Oxygen Electrocatalysis in Rechargeable Zinc–Air Batteries

Rational design and massive production of bifunctional catalysts with superior oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) activities are essential for developing metal–air batteries and fuel cells. Herein, controllable large‐scale synthesis of sulfur‐doped CaMnO₃ nanotubes is demonstrated via an electrospinning technique followed by calcination and sulfurization treatment. The sulfur doping can not only replace oxygen atoms to increase intrinsic electrical conductivity but also introduce abundant oxygen vacancies to provide enough catalytically active sites, which is further demonstrated by density functional theory calculation. The resulting sulfur‐modified CaMnO₃ (CMO/S) exhibits better electrocatalytic activity for ORR and OER in alkaline solution with higher stability performance than the pristine CMO. These results highlight the importance of sulfur treatment as a facile yet effective strategy to improve the ORR and OER catalytic activity of the pristine CaMnO₃. As a proof‐of‐concept, a rechargeable Zn–air battery using the bifunctional catalyst exhibits a small charge–discharge voltage polarization, and long cycling life. Furthermore, a solid‐state flexible and rechargeable Zn–air battery gives superior discharge–charge performance and remarkable stability. Therefore, the CMO/S nanotubes might be a promising replacement to the Pt‐based electrocatalysts for metal–air batteries and fuel cells.     

Interpenetrating Triphase Cobalt‐Based Nanocomposites as Efficient Bifunctional Oxygen Electrocatalysts for Long‐Lasting Rechargeable Zn–Air Batteries

Rational construction of atomic‐scale interfaces in multiphase nanocomposites is an intriguing and challenging approach to developing advanced catalysts for both oxygen reduction (ORR) and evolution reactions (OER). Herein, a hybrid of interpenetrating metallic Co and spinel Co₃O₄ “Janus” nanoparticles stitched in porous graphitized shells (Co/Co₃O₄@PGS) is synthesized via ionic exchange and redox between Co²⁺ and 2D metal–organic‐framework nanosheets. This strategy is proven to effectively establish highways for the transfer of electrons and reactants within the hybrid through interfacial engineering. Specifically, the phase interpenetration of mixed Co species and encapsulating porous graphitized shells provides an optimal charge/mass transport environment. Furthermore, the defect‐rich interfaces act as atomic‐traps to achieve exceptional adsorption capability for oxygen reactants. Finally, robust coupling between Co and N through intimate covalent bonds prohibits the detachment of nanoparticles. As a result, Co/Co₃O₄@PGS outperforms state‐of‐the‐art noble‐metal catalysts with a positive half‐wave potential of 0.89 V for ORR and a low potential of 1.58 V at 10 mA cm^?2 for OER. In a practical demonstration, ultrastable cyclability with a record lifetime of over 800 h at 10 mA cm^?2 is achieved by Zn–air batteries with Co/Co₃O₄@PGS within the rechargeable air electrode.     

Multidimensional Ordered Bifunctional Air Electrode Enables Flash Reactants Shuttling for High‐Energy Flexible Zn‐Air Batteries

Direct growth of electrocatalysts on conductive substrates is an emerging strategy to prepare air electrodes for flexible Zn‐air batteries (FZABs). However, electrocatalysts grown on conductive substrates usually suffer from disorder and are densely packed with “prohibited zones”, in which internal blockages shut off the active sites from catalyzing the oxygen reaction. Herein, to minimize the “prohibited zones”, an ordered multidimensional array assembled by 1D carbon nanotubes and 2D carbon nanoridges decorated with 0D cobalt nanoparticles (referred as MPZ‐CC@CNT) is constructed on nickel foam. When the MPZ‐CC@CNT is directly applied as a self‐supported electrode for FZAB, it delivers a marginal voltage fading rate of 0.006 mV cycle^?1 over 1800 cycles (600 h) at a current density of 50 mA cm^?2 and an impressive energy density of 946 Wh kg^?1. Electrochemical impedance spectroscopy reveals that minimal internal resistance and electrochemical polarization, which is beneficial for the flash reactant shuttling among the triphase (i.e., oxygen, electrolyte, and catalyst) are offered by the open and ordered architecture. This advanced electrode design provides great potential to boost the electrochemical performance of other rechargeable battery systems.     

All‐Solid‐State,Foldable, and Rechargeable Zn‐Air Batteries Based on Manganese Oxide Grown on Graphene‐Coated Carbon Cloth Air Cathode

Pliable, safe, and inexpensive energy storage devices are in demand to power modern flexible electronics. In this work, a foldable battery based on a solid‐state and rechargeable Zn‐air battery is introduced. The air cathode is prepared by coating graphene flakes on pretreated carbon cloth to form a dense, interconnected, and conducting carbon network. Manganese oxide hierarchical nanostructures are subsequently grown on the large surface area carbon network, leading to high loading of active catalyst per unit volume while maintaining the mechanical and electrical integrity of the air cathode. Solid‐state and rechargeable Zn‐air battery with such air cathode exhibits similar polarization curve and resistance at its flat and folded states. The folded battery is able to deliver a power density as high as ≈32 mW cm^?2 and good cycling stability of up to 110 cycles. In addition, the flat battery shows similar discharge/charge curve and stable cycling performance after 100 times of repeated folding and unfolding, indicating its high mechanical robustness.     

Graphitic Nanoshell/Mesoporous Carbon Nanohybrids as Highly Efficient and Stable Bifunctional Oxygen Electrocatalysts for Rechargeable Aqueous Na–Air Batteries

Efficient and cost‐effective bifunctional electrocatalysts for oxygen evolution reaction (OER) and oxygen reduction reaction (ORR) are of vital importance in energy conversion and storage devices. Despite the recent progress in bifunctional oxygen electrocatalysts, their unbalanced and insufficient OER and ORR activities has continued to pose challenges for the practical application of such energy devices. The design of highly integrated, high‐performance, bifunctional oxygen electrocatalysts composed of highly graphitic nanoshells embedded in mesoporous carbon (GNS/MC) is reported. The GNS/MC exhibits very high oxygen electrode activity, which is one of the best performances among nonprecious metal bifunctional oxygen electrocatalysts, and substantially outperforms Ir‐ and Pt‐based catalysts. Moreover, the GNS/MC shows excellent durability for both OER and ORR. In situ X‐ray absorption spectroscopy and square wave voltammetry reveal the roles of residual Ni and Fe entities in enhancing OER and ORR activities. Raman spectra indicate highly graphitic, defect‐rich nature of the GNS/MC, which can contribute to the enhanced OER activity and to high stability for the OER and ORR. In aqueous Na–air battery tests, the GNS/MC air cathode‐based cell exhibits superior performance to Ir/C‐ and Pt/C‐based batteries. Significantly, the GNS/MC‐based cell demonstrates the first example of rechargeable aqueous Na–air battery.     

Freestanding Flexible Li2S Paper Electrode with High Mass and Capacity Loading for High‐Energy Li–S Batteries

Lithium–sulfur (Li–S) batteries are a very appealing power source with extremely high energy density. But the use of a metallic‐Li anode causes serious safety hazards, such as short‐circuiting and explosion of the cells. Replacing a sulfur cathode with a fully‐lithiated lithium sulfide (Li₂S) to pair with metallic‐Li‐free high‐capacity anodes paves a feasible way to address this issue. However, the practical utility of Li₂S cathodes faces the challenges of poor conductivity, sluggish activation process, and high sensitivity to moisture and oxygen that make electrode production more difficult than dealing with sulfur cathodes. Here, an efficient but low‐cost strategy for easy production of freestanding flexible Li₂S‐based paper electrodes with very high mass and capacity loading in terms of in situ carbonthermal reduction of Li₂SO₄ by electrospinning carbon is reported. This chemistry enables high loading but strong affinity of ultrafine Li₂S nanoparticles in a freestanding conductive carbon‐nanofiber network, meanwhile greatly reducing the manufacturing complexity and cost of Li₂S cathodes. Benefiting from enhanced structural stability and reaction kinetics, the areal specific capacities of such cathodes can be significantly boosted with less sacrificing of high‐rate and cycling capability. This unique Li₂S‐cathode design can be directly applied for constructing metallic‐Li‐free or flexible Li–S batteries with high‐energy density.     

Superior Oxygen Reduction Reaction on Phosphorus‐Doped Carbon Dot/Graphene Aerogel for All‐Solid‐State Flexible Al–Air Batteries

Carbon dots have been recognized as one of the most promising candidates for the oxygen reduction reaction (ORR) in alkaline media. However, the desired ORR performance in metal–air batteries is often limited by the moderate electrocatalytic activity and the lack of a method to realize good dispersion. To address these issues, herein a biomass‐deriving method is reported to achieve the in situ phosphorus doping (P‐doping) of carbon dots and their simultaneous decoration onto graphene matrix. The resultant product, namely P‐doped carbon dot/graphene (P‐CD/G) nanocomposites, can reach an ultrahigh P‐doping level for carbon nanomaterials. The P‐CD/G nanocomposites are found to exhibit excellent ORR activity, which is highly comparable to the commercial Pt/C catalysts. When used as the cathode materials for a primary liquid Al–air battery, the device shows an impressive power density of 157.3 mW cm^?2 (comparing to 151.5 mW cm^?2 of a similar Pt/C battery). Finally, an all‐solid‐state flexible Al–air battery is designed and fabricated based on our new nanocomposites. The device exhibits a stable discharge voltage of ≈1.2 V upon different bending states. This study introduces a unique biomass‐derived material system to replace the noble metal catalysts for future portable and wearable electronic devices.     

A Flexible Porous Carbon Nanofibers‐Selenium Cathode with Superior Electrochemical Performance for Both Li‐Se and Na‐Se Batteries

A flexible and free‐standing porous carbon nanofibers/selenium composite electrode (Se@PCNFs) is prepared by infiltrating Se into mesoporous carbon nanofibers (PCNFs). The porous carbon with optimized mesopores for accommodating Se can synergistically suppress the active material dissolution and provide mechanical stability needed for the film. The Se@PCNFs electrode exhibits exceptional electrochemical performance for both Li‐ion and Na‐ion storage. In the case of Li‐ion storage, it delivers a reversible capacity of 516 mAh g^?1 after 900 cycles without any capacity loss at 0.5 A g^?1. Se@PCNFs still delivers a reversible capacity of 306 mAh g^?1 at 4 A g^?1. While being used in Na‐Se batteries, the composite electrode maintains a reversible capacity of 520 mAh g^?1 after 80 cycles at 0.05 A g^?1 and a rate capability of 230 mAh g^?1 at 1 A g^?1. The high capacity, good cyclability, and rate capability are attributed to synergistic effects of the uniform distribution of Se in PCNFs and the 3D interconnected PCNFs framework, which could alleviate the shuttle reaction of polyselenides intermediates during cycling and maintain the perfect electrical conductivity throughout the electrode. By rational and delicate design, this type of self‐supported electrodes may hold great promise for the development of Li‐Se and Na‐Se batteries with high power and energy densities.