Recent Advances in Design and Fabrication of Electrochemical Supercapacitors with High Energy Densities

In recent years, tremendous research effort has been aimed at increasing the energy density of supercapacitors without sacrificing high power capability so that they reach the levels achieved in batteries and at lowering fabrication costs. For this purpose, two important problems have to be solved: first, it is critical to develop ways to design high performance electrode materials for supercapacitors; second, it is necessary to achieve controllably assembled supercapacitor types (such as symmetric capacitors including double‐layer and pseudo‐capacitors, asymmetric capacitors, and Li‐ion capacitors). The explosive growth of research in this field makes this review timely. Recent progress in the research and development of high performance electrode materials and high‐energy supercapacitors is summarized. Several key issues for improving the energy densities of supercapacitors and some mutual relationships among various effecting parameters are reviewed, and challenges and perspectives in this exciting field are also discussed. This provides fundamental insight into supercapacitors and offers an important guideline for future design of advanced next‐generation supercapacitors for industrial and consumer applications.     

All‐Printed MnHCF‐MnOx‐Based High‐Performance Flexible Supercapacitors

Here, a simple active materials synthesis method is presented that boosts electrode performance and utilizes a facile screen‐printing technique to prepare scalable patterned flexible supercapacitors based on manganese hexacyanoferrate‐manganese oxide and electrochemically reduced graphene oxide electrode materials (MnHCF‐MnO_x/ErGO). A very simple in situ self‐reaction method is developed to introduce MnO_x pseudocapacitor material into the MnHCF system by using NH₄F. This MnHCF‐MnO_x electrode materials can deliver excellent capacitance of 467 F g^?1 at a current density of 1 A g^?1, which is a 2.4 times capacitance increase compared to MnHCF. In addition a printed, patterned, flexible MnHCF‐MnO_x/ErGO supercapacitor is fabricated, showing a remarkable areal capacitance of 16.8 mF cm^?2 and considerable energy and power density of 0.5 mWh cm^?2 and 0.0023 mW cm^?2, respectively. Furthermore, the printed patterned flexible supercapacitors also exhibit exceptional flexibility, and the capacitance remains stable, even while bending to various angles (60°, 90°, and 180°) and for 100 cycles. The flexible supercapacitor arrays integrated by multiple prepared single supercapacitors can power various LEDs even in the bent states. This approach offers promising opportunities for the development of printable energy storage materials and devices with high energy density, large scalability, and excellent flexibility.     

Large‐Scale Conductive Yarns Based on Twistable Korean Traditional Paper (Hanji) for Supercapacitor Applications: Toward High‐Performance Paper Supercapacitors

A simple and scalable method to fabricate a yarn‐type supercapacitor with a large specific capacitance without the aid of traditional pseudocapacitive electrode materials such as conducting polymers and metal oxides is reported. The yarn‐type supercapacitors are made from twisting reduced graphene oxide (rGO) or/and single‐walled carbon nanotubes (SWNTs)‐coated Korean traditional paper (KTP). The yarn‐type paper supercapacitor displays surprisingly enhanced electrochemical capacitance values, showing synergistic effect between rGO and SWNTs (500 times larger than performance of yarn‐type rGO‐coated paper supercapacitors). Coating rGO or/and SWNTs on KTP gives good morphology to the composite film, in which porosity increases and mean pore diameter decreases. The yarn‐type rGO/SWNT paper supercapacitor shows good mechanical strength, high flexibility, excellent electrochemical performance, and long‐life operation. The yarn‐type supercapacitor has an excellent electrochemical performance with a specific capacitance of 366 F g^?1 at scan rate of 25 mV s^?1 and high stability without any degradation in electrical performance up to 10 000 charge–discharge cycles. The average capacitance of rGO/SWNT@KTP yarn‐type supercapacitors is seven times higher than that of sheet‐type supercapacitors at scan rate of 500 mV s^?1. The lighting of a red light‐emitting diode (LED) is demonstrated by the yarn‐type paper supercapacitor without connecting supercapacitors in series.     

A Simple Electrochemical Route to Access Amorphous Mixed‐Metal Hydroxides for Supercapacitor Electrode Materials

Supercapacitors or electrochemical capacitors, as energy storage devices, require very stable positive electrode materials for useful applications. Although most positive electrodes are based on crystalline mixed‐metal hydroxides, their pseudocapacitors usually perform poorly or have a short cycle life. High activities can be achieved with amorphous phases. Methods to produce amorphous materials are also not typically amenable towards mixed‐metal compositions. It is demonstrated that electrochemistry in an ambient environment can be used to produce a series of amorphous mixed‐metal hydroxides with a homogeneous distribution of metals for use as positive electrode materials in a supercapacitor. The integrated performance of the amorphous ternary mixed‐metal hydroxide pseudocapacitor is superior to that of crystalline materials. The amorphous Ni‐Co‐Fe hydroxide supercapacitor is characterized by a long‐term cycling stability that retained 94% of its capacity after 20 000 cycles. This is much higher than the cycle life of crystalline devices. These results show the broad applicability of this methodology towards new electrode materials for high‐performance supercapacitors, especially amorphous mixed‐metal hydroxides, as advanced electrode materials.     

Controlled Growth of NiMoO4 Nanosheet and Nanorod Arrays on Various Conductive Substrates as Advanced Electrodes for Asymmetric Supercapacitors

Hierarchical NiMoO₄ architectures assembled from well‐aligned uniform nanosheets or nanorods are successfully grown on various conductive substrates using a facile and effective general approach. Importantly, the nanostructures of NiMoO₄ can be easily controlled to be nanosheets or nanorods by using different solvents. By virtue of their intriguing structure features, NiMoO₄ nanosheets as integrated additive‐free electrodes for supercapacitors manifest higher Faradaic capacitance than NiMoO₄ nanorods. Moreover, an asymmetric supercapacitor (ASC) is constructed using the as‐prepared NiMoO₄ nanosheets as the positive electrode and activated carbon (AC) as the negative electrode. The optimized ASC with an extended operating voltage range of 0–1.7 V displays excellent electrochemical performance with a high energy density of 60.9 Wh kg^?1 at a power density of 850 W kg^?1 in addition to superior rate capability. Furthermore, the NiMoO₄//AC ASC device exhibits remarkable cycling stability with 85.7% specific capacitance retention after 10 000 cycles. The results show that these NiMoO₄‐based nanostructures are promising for high‐energy supercapacitors.     

2D Metal Zn Nanostructure Electrodes for High‐Performance Zn Ion Supercapacitors

Recent supercapacitors show a high power density with long‐term cycle life time in energy‐powering applications. A supercapacitor based on a single metal electrode accompanying multivalent cations, multiple charging/discharging kinetics, and high electrical conductivity is a promising energy‐storing system that replaces conventionally used oxide and sulfide materials. Here, a hierarchically nanostructured 2D‐Zn metal electrode‐ion supercapacitor (ZIC) is reported which significantly enhances the ion diffusion ability and overall energy storage performance. Those nanostructures can also be successfully plated on various flat‐type and fiber‐type current collectors by a controlled electroplating method. The ZIC exhibits excellent pseudocapacitive performance with a high energy density of 208 W h kg^?1 and a power density from 500 W kg^?1, which are significantly higher than those of previously reported supercapacitors with oxide and sulfide materials. Furthermore, the fiber‐type ZIC also shows high energy‐storing performance, outstanding mechanical flexibility, and waterproof characteristics, without any significant capacitance degradation during bending tests. These results highlight the promising possibility of nanostructured 2D Zn metal electrodes with the controlled electroplating method for future energy storage applications.     

Boron Element Nanowires Electrode for Supercapacitors

The pursuit of new categories of active materials as electrodes of supercapacitors remains a great challenge. Herein, for the first time, elemental boron as a superior electrode material of supercapacitors is reported, which exhibits significantly high capacitances and excellent rate performance in all alkaline, neutral, and acidic electrolytes. Notably, boron nanowire‐carbon fiber cloth (BNWs‐CFC) electrodes achieve a capacitance up to 42.8 mF cm^?2 at a scan rate of 5 mV s^?1 and 60.2 mF cm^?2 at a current density of 0.2 mA cm^?2 in the acidic electrolyte. Moreover, in all these three kinds of electrolytes, BNWs‐CFC electrodes demonstrate a decent cycling stability with >80% capacitance retention after 8000 charging/discharging cycles. The Dominating energy storage mechanism of BNWs in the different electrolytes is analyzed by looking into the kinetics of the electrochemical process. Subsequently, the BNWs‐CFC electrode is used to fabricate a flexible solid‐state supercapacitor, which reveals a specific capacitance up to 22.73 mF cm^?2 and good mechanical performance after 1000 bending cycles. This study opens a new avenue to explore elemental boron‐based new nanomaterials for the application of energy storage with superior electrochemical performance.     

Pore and Heteroatom Engineered Carbon Foams for Supercapacitors

Carbonaceous materials are attractive supercapacitor electrode materials due to their high electronic conductivity, large specific surface area, and low cost. Here, a unique hierarchical porous N,O,S‐enriched carbon foam (KNOSC) with high level of structural complexity for supercapacitors is reported. It is fabricated via a combination of a soft‐template method, freeze‐drying, and chemical etching. The carbon foam is a macroporous structure containing a network of mesoporous channels filled with micropores. It has an extremely large specific surface area of 2685 m² g^?1. The pore engineered carbon structure is also uniformly doped with N, O, and S. The KNOSC electrode achieves an outstanding capacitance of 402.5 F g^?1 at 1 A g^?1 and superior rate capability of 308.5 F g^?1 at 100 A g^?1. The KNOSC exhibits a Bode frequency at the phase angle of ?45° of 18.5 Hz, which corresponds to a time constant of 0.054 s only. A symmetric supercapacitor device using KNOSC as electrodes can be charged/discharged within 1.52 s to deliver a specific energy density of 15.2 W h kg^?1 at a power density of 36 kW kg^?1. These results suggest that the pore and heteroatom engineered structures are promising electrode materials for ultrafast charging.     

3D Architecture Materials Made of NiCoAl‐LDH Nanoplates Coupled with NiCo‐Carbonate Hydroxide Nanowires Grown on Flexible Graphite Paper for Asymmetric Supercapacitors

Asymmetric supercapacitors featuring both high energy and power densities as well as a long lifespan are much sought after and may become a reality depending on the availability of cheap yet highly active electrode materials. Here, a novel flexible architecture electrode made of NiCoAl‐layered double hydroxide (NiCoAl‐LDH) nanoplates coupled with NiCo‐carbonate hydroxide (NiCo‐CH) nanowires, grown on graphite paper via an in situ, one‐step, hydrothermal method is reported. The nanowire‐like NiCo‐CH species in the nanoplate matrix function as a scaffold and support the dispersion of the NiCoAl‐LDH nanoplates, resulting in a relatively loose and open structure within the electrode matrix. Asymmetric supercapacitors fabricated using the nanohybrids as the positive electrode and a typical activated carbon (AC) as negative electrode show a high energy density of 58.9 Wh kg^?1 at a power density of 0.4 kW kg^?1, which is based on the total mass of active materials at a voltage of 1.6 V. An energy density of 14.9 Wh kg^?1 can be retained even at a high power density of 51.5 kW kg^?1. Our asymmetric supercapacitor also exhibits an excellent long cycle life, whereby a specific capacitance of 97% is retained even after 10 000 cycles.     

Watchband‐Like Supercapacitors with Body Temperature Inducible Shape Memory Ability

Smart watches have gained worldwide popularity because they can integrate diverse functions all in one. However, their energy storage devices currently being used are placed in the watches, and this design seriously limited the energy support ability and the future boost space. Herein, for the first time, a strategy to integrate energy storage device with watchband is put forward, which is realized by the preparation of watchband‐like solid‐state supercapacitors using graphene coated on TiNi alloy flake as the negative electrode, ultrathin MnO₂/Ni film as the positive electrode, and different gel electrolytes as the separator. Statical and dynamical bending tests both verify that the as‐fabricated devices have excellent electrochemical performance reliability during bending process. The devices also exhibit the distinctive shape memory ability owing to the use of TiNi shape memory alloy. As a state of the art, such a watchband‐like supercapacitor is connected with an electronic watch to show its potential application. Interestingly, this “watchband” can not only support power to the watch, but also can maintain the shape memory property which can be automatically induced by touching it with the human wrist. In addition, it exhibits excellent biocompatibility. Thus, the smart supercapacitor is qualified for a promising candidate for the next‐generation smart watches.     

NiCo2S4 Nanosheets Grown on Nitrogen‐Doped Carbon Foams as an Advanced Electrode for Supercapacitors

To push the energy density limit of supercapacitors, a new class of electrode materials with favorable architectures is strongly needed. Binary metal sulfides hold great promise as an electrode material for high‐performance energy storage devices because they offer higher electrochemical activity and higher capacity than mono‐metal sulfides. Here, the rational design and fabrication of NiCo₂S₄ nanosheets supported on nitrogen‐doped carbon foams (NCF) is presented as a novel flexible electrode for supercapacitors. A facile two‐step method is developed for growth of NiCo₂S₄ nanosheets on NCF with robust adhesion, involving the growth of Ni‐Co precursor and subsequent conversion into NiCo₂S₄ nanosheets through sulfidation process. Benefiting from the compositional features and 3D electrode architectures, the NiCo₂S₄/NCF electrode exhibits greatly improved electrochemical performance with ultrahigh capacitance (877 F g^?1 at 20 A g^?1) and excellent cycling stability. Moreover, a binder‐free asymmetric supercapacitor device is also fabricated by using NiCo₂S₄/NCF as the positive electrode and ordered mesoporous carbon (OMC)/NCF as the negative electrode; this demonstrates high energy density (≈45.5 Wh kg^?1 at 512 W kg^?1).     

A Versatile Capacity Balancer for Asymmetric Supercapacitors

Asymmetric supercapacitors (ASCs) with high theoretical energy density have attracted extensive attention during the past years. However, the huge capacity gap between the two electrodes greatly limits high energy density. Regulating electrode mass can make the capacity balanced, while sacrificing weight and volume. Herein, a soluble bipolar molecule, 4‐hydroxy‐2,2,6,6‐tetramethylpiperidinyloxyl (4‐OH‐TEMPO), is proposed as a versatile mediator in the electrolyte to balance the capacity gap in different types of ASCs. 4‐OH‐TEMPO is able to quickly obtain or lose electrons at different potentials regardless of the pH values, thus can contribute large redox capacity at the interface of capacitive electrode in ASCs in both positive or negative electrodes, acidic or alkaline systems. A case study of two typical ACSs is presented, Zn//activated carbon (AC) system with 4‐OH‐TEMPO for positive electrode enhancement in a mildly acidic electrolyte and AC//Ni(OH)₂ system with 4‐OH‐TEMPO for negative electrode enhancement in an alkaline electrolyte. Both demonstrate that the addition of 4‐OH‐TEMPO can effectively balance the capacity mismatching between two electrodes, and its capacity contribution can be adjusted by concentration. The energy density of the two ACSs with 4‐OH‐TEMPO can be greatly promoted without significant sacrifice of the device's volume or mass.     

Stretchable Supercapacitors as Emergent Energy Storage Units for Health Monitoring Bioelectronics

Emerging health monitoring bioelectronics require energy storage units with improved stretchability, biocompatibility, and self‐charging capability. Stretchable supercapacitors hold great potential for such systems due to their superior specific capacitances, power densities, and tissue‐conforming properties, as compared to both batteries and conventional capacitors. Despite the rapid progress that has been made in supercapacitor research, practical applications in health monitoring bioelectronics have yet to be achieved, requiring innovations in materials, device configurations, and fabrications tailored for such applications. In this review, the progress in stretchable supercapacitor‐powered health monitoring bioelectronics is summarized and the required specifications of supercapacitors for different types of application settings with varying demands on biocompatibility are discussed, including nontouching wearables, skin‐touching wearables, skin‐conforming wearables, and implantables. The perspective of this review is then broadened to focus on integration of stretchable supercapacitors in bioelectronics and aspects of energy harvesting and sensing. Finally further insights on the existing challenges in this developing field and potential solutions are provided.     

Facile Synthesis of 3D MnO2–Graphene and Carbon Nanotube–Graphene Composite Networks for High‐Performance,Flexible, All‐Solid‐State Asymmetric Supercapacitors

The integration of graphene nanosheets on the macroscopic level using a self‐assembly method has been recognized as one of the most effective strategies to realize the practical applications of graphene materials. Here, a facile and scalable method is developed to synthesis two types of graphene‐based networks, manganese dioxide (MnO₂)–graphene foam and carbon nanotube (CNT)–graphene foam, by solution casting and subsequent electrochemical methods. Their practical applications in flexible all‐solid‐state asymmetric supercapacitors are explored. The proposed method facilitates the structural integration of graphene foam and the electroactive material and offers several advantages including simplicity, efficiency, low‐temperature, and low‐cost. The as‐prepared MnO₂–graphene and CNT–graphene electrodes exhibit high specific capacitances and rate capability. By using polymer gel electrolytes, a flexible all‐solid‐state asymmetric supercapacitor was synthesized with MnO₂–graphene foam as the positive electrode and CNT‐graphene as the negative electrode. The asymmetric supercapacitors can be cycled reversibly in a high‐voltage region of 0 to 1.8 V and exhibit high energy density, remarkable rate capability, reasonable cycling performance, and excellent flexibility.     

Spatial Charge Storage within Honeycomb‐Carbon Frameworks for Ultrafast Supercapacitors with High Energy and Power Densities

Carbon‐based supercapacitors store charge through the adsorption of electrolyte ions onto the carbon surface. Therefore, it would be more attractive for the enhanced charge storage if the locations for storing charge can be extended from carbon surface to space. Here, a novel spatial charge storage mechanism based on counterion effect from Fe(CN)₆^3? ions bridged by oxygen groups and confined into honeycomb‐carbon frameworks is presented, which can provide additionally spatial charge storage for electrical double‐layer capacitances in a negative potential region and pseudocapacitances from Fe(CN)₆^3?/Fe(CN)₆^4? in a positive potential region. More importantly, an ultrafast supercapacitor based on this novelty carbon can be charged/discharged within 0.7 s to deliver both high specific energy of 15 W h kg^?1 and ultrahigh specific power of 79.1 kW kg^?1 in 1 m Na₂SO₄ electrolyte, much higher than those of previously reported asymmetric supercapacitors in aqueous electrolytes, as well as excellent cycling stability. These features suggest a new generation of ultrafast asymmetric supercapacitors as novel high‐performance energy storage devices.     

Tailoring Electrode/Electrolyte Interfacial Properties in Flexible Supercapacitors by Applying Pressure

Electrode/electrolyte interfacial properties of flexible supercapacitors assembled with nanostructured activated carbon fabric (ACF) electrodes can be tailored by applying a pressure and tuning electrolyte ion size relative to electrode pore size. Experimental results reveal that increasing pressure between the supercapacitor electrodes can significantly improve capacitive performance. The ratio of solvated ion size in the electrolyte to the pore size on the electrodes determines the minimum pressure necessary to achieve an optimum performance. For a specific electrode material, this minimum pressure for optimum performance is primarily governed by the size of the larger solvated ions (either the anions or cations), and is lower (～689 KPa) when the ratio of the solvated ion size to the pore size is higher than 0.6, and is higher (at least 1379 KPa) when the ratio is lower than 0.6. An analytical model capable of predicting the experimental performance data has been developed. These results together provide a fundamental understanding of pressure dependence of electrode/electrolyte interfacial properties and pave the way for practical applications of flexible supercapacitors.     

Graphitization as a Universal Tool to Tailor the Potential‐Dependent Capacitance of Carbon Supercapacitors

Most efforts to improve the energy density of supercapacitors are currently dedicated to optimized porosity or hybrid devices employing pseudocapacitive elements. Little attention has been given to the effects of the low charge carrier density of carbon on the total material capacitance. To study the effect of graphitization on the differential capacitance, carbon onion (also known as onion‐like carbon) supercapacitors are chosen. The increase in density of states (DOS) related to the low density of charge carriers in carbon materials is an important effect that leads to a substantial increase in capacitance as the electrode potential is increased. Using carbon onions as a model, it is shown that this phenomenon cannot be related only to geometric aspects but must be the result of varying graphitization. This provides a new tool to significantly improve carbon supercapacitor performance, in addition to having significant consequences for the modeling community where carbons usually are approximated to be ideal metallic conductors. Data on the structure, composition, and phase content of carbon onions are presented and the correlation between electrochemical performance and electrical resistance and graphitization is shown. Highly graphitic carbons show a stronger degree of electrochemical doping, making them very attractive for enhancing the capacitance.     

Vanadium Oxide Nanowire–Carbon Nanotube Binder‐Free Flexible Electrodes for Supercapacitors

Vanadium pentoxide (V₂O₅) layered nanostructures are known to have very stable crystal structures and high faradaic activity. The low electronic conductivity of V₂O₅ greatly limits the application of vanadium oxide as electrode materials and requires combining with conducting materials using binders. It is well known that the organic binders can degrade the overall performance of electrode materials and need carefully controlled compositions. In this study, we develop a simple method for preparing freestanding carbon nanotube (CNT)‐V₂O₅ nanowire (VNW) composite paper electrodes without using binders. Coin cell type (CR2032) supercapacitors are assembled using the nanocomposite paper electrode as the anode and high surface area carbon fiber electrode (Spectracarb 2225) as the cathode. The supercapacitor with CNT‐VNW composite paper electrode exhibits a power density of 5.26 kW Kg^?1 and an energy density of 46.3 Wh Kg^?1. (Li)VNWs and CNT composite paper electrodes can be fabricated in similar manner and show improved overall performance with a power density of 8.32 kW Kg^?1 and an energy density of 65.9 Wh Kg^?1. The power and energy density values suggest that such flexible hybrid nanocomposite paper electrodes may be useful for high performance electrochemical supercapacitors.     

All Pseudocapacitive MXene‐RuO2 Asymmetric Supercapacitors

2D transition metal carbides and nitrides, known as MXenes, are an emerging class of 2D materials with a wide spectrum of potential applications, in particular in electrochemical energy storage. The hydrophilicity of MXenes combined with their metallic conductivity and surface redox reactions is the key for high‐rate pseudocapacitive energy storage in MXene electrodes. However, symmetric MXene supercapacitors have a limited voltage window of around 0.6 V due to possible oxidation at high anodic potentials. In this study, the fact that titanium carbide MXene (Ti₃C₂T_x) can operate at negative potentials in acidic electrolyte is exploited, to design an all‐pseudocapacitive asymmetric device by combining it with a ruthenium oxide (RuO₂) positive electrode. This asymmetric device operates at a voltage window of 1.5 V, which is about two times wider than the operating voltage window of symmetric MXene supercapacitors, and is the widest voltage window reported to date for MXene‐based supercapacitors. The complementary working potential windows of MXene and RuO₂, along with proton‐induced pseudocapacitance, significantly enhance the device performance. As a result, the asymmetric devices can deliver an energy density of 37 µW h cm^?2 at a power density of 40 mW cm^?2, with 86% capacitance retention after 20 000 charge–discharge cycles. These results show that pseudocapacitive negative MXene electrodes can potentially replace carbon‐based materials in asymmetric electrochemical capacitors, leading to an increased energy density.     

Supercapacitors Performance Evaluation

The performance of a supercapacitor can be characterized by a series of key parameters, including the cell capacitance, operating voltage, equivalent series resistance, power density, energy density, and time constant. To accurately measure these parameters, a variety of methods have been proposed and are used in academia and industry. As a result, some confusion has been caused due to the inconsistencies between different evaluation methods and practices. Such confusion hinders effective communication of new research findings, and creates a hurdle in transferring novel supercapacitor technologies from research labs to commercial applications. Based on public sources, this article is an attempt to inventory, critique and hopefully streamline the commonly used instruments, key performance metrics, calculation methods, and major affecting factors for supercapacitor performance evaluation. Thereafter the primary sources of inconsistencies are identified and possible solutions are suggested, with emphasis on device performance vs. material properties and the rate dependency of supercapacitors. We hope, by using reliable, intrinsic, and comparable parameters produced, the existing inconsistencies and confusion can be largely eliminated so as to facilitate further progress in the field.