Composition Engineering in Doctor‐Blading of Perovskite Solar Cells

Organic–inorganic halide perovskite (OIHP) solar cells with efficiency over 18% power conversion efficiency (PCE) have been widely achieved with lab scale spin‐coating method which is however not scalable for the fabrication of large area solar panels. The PCEs of OIHP solar cells made by scalable deposition methods, such as doctor‐blading or slot‐die coating, have been lagging far behind than spin‐coated devices. In this study the authors report composition engineering in doctor‐bladed OIHP solar cells with p–i–n planar heterojunction structure to enhance their efficiency. Phase purer OIHP thin films are obtained by incorporating a small amount of cesium (Cs⁺) and bromine (Br^?) ions into perovskite precursor solution, which also reduces the required film formation temperature. Pinhole free OIHP thin films with micrometer‐sized grains have been obtained assisted by a secondary grain growth with added methylammonium chloride into the precursor solution. The OIHP solar cells using these bladed thin films achieved PCEs over 19.0%, with the best stabilized PCE reaching 19.3%. This represents a significant step toward scalable manufacture of OIHP solar cells.     

Upscaling of Perovskite Solar Cells: Fully Ambient Roll Processing of Flexible Perovskite Solar Cells with Printed Back Electrodes

A scaling effort on perovskite solar cells is presented where the device manufacture is progressed onto flexible substrates using scalable techniques such as slot‐die roll coating under ambient conditions. The printing of the back electrode using both carbon and silver is essential to the scaling effort. Both normal and inverted device geometries are explored and it is found that the formation of the correct morphology for the perovskite layer depends heavily on the surface upon which it is coated and this has significant implications for manufacture. The time it takes to form the desired layer morphology falls in the range of 5–45 min depending on the perovskite precursor, where the former timescale is compatible with mass production and the latter is best suited for laboratory work. A significant loss in solar cell performance of around 50% is found when progressing to using a fully scalable fabrication process, which is comparable to what is observed for other printable solar cell technologies such as polymer solar cells. The power conversion efficiency (PCE) for devices processed using spin coating on indium tin oxide (ITO)‐glass with evaporated back electrode yields a PCE of 9.4%. The same device type and active area realized using slot‐die coating on flexible ITO‐polyethyleneterphthalate (PET) with a printed back electrode gives a PCE of 4.9%.     

Spray‐Cast Multilayer Organometal Perovskite Solar Cells Fabricated in Air

Spray‐coating is a versatile coating technique that can be used to deposit functional films over large areas at speed. Here, spray‐coating is used to fabricate inverted perovskite solar cell devices in which all of the solution‐processible layers (PEDOT:PSS, perovskite, and PCBM) are deposited by ultrasonic spray‐casting in air. Using such techniques, all‐spray‐cast devices having a champion power conversion efficiency (PCE) of 9.9% are fabricated. Such performance compares favorably with reference devices spin‐cast under a nitrogen atmosphere that has a champion PCE of 12.8%. Losses in device efficiency are ascribed to lower surface coverage and reduced uniformity of the spray‐cast perovskite layer.     

Dopant‐Free Hole Transporting Polymers for High Efficiency,Environmentally Stable Perovskite Solar Cells

Over the past five years, a rapid progress in organometal‐halide perovskite solar cells has greatly influenced emerging solar energy science and technology. In perovksite solar cells, the overlying hole transporting material (HTM) is critical for achieving high power conversion efficiencies (PCEs) and for protecting the air‐sensitive perovskite active layer. This study reports the synthesis and implementation of a new polymeric HTM series based on semiconducting 4,8‐dithien‐2‐yl‐benzo[1,2‐d;4,5‐d′]bistriazole‐alt‐benzo[1,2‐b:4,5‐b′]dithiophenes (pBBTa‐BDTs), yielding high PCEs and environmentally‐stable perovskite cells. These intrinsic (dopant‐free) HTMs achieve a stabilized PCE of 12.3% in simple planar heterojunction cells—the highest value to date for a polymeric intrinsic HTM. This high performance is attributed to efficient hole extraction/collection (the most efficient pBBTa‐BDT is highly ordered and orients π‐face‐down on the perovskite surface) and balanced electron/hole transport. The smooth, conformal polymer coatings suppress aerobic perovskite film degradation, significantly enhancing the solar cell 85 °C/65% RH PCE stability versus typical molecular HTMs.     

Record Open‐Circuit Voltage Wide‐Bandgap Perovskite Solar Cells Utilizing 2D/3D Perovskite Heterostructure

In this work, the authors realize stable and highly efficient wide‐bandgap perovskite solar cells that promise high power conversion efficiencies (PCE) and are likely to play a key role in next generation multi‐junction photovoltaics (PV). This work reports on wide‐bandgap (≈1.72 eV) perovskite solar cells exhibiting stable PCEs of up to 19.4% and a remarkably high open‐circuit voltage (V_OC) of 1.31 V. The V_OC‐to‐bandgap ratio is the highest reported for wide‐bandgap organic?inorganic hybrid perovskite solar cells and the V_OC also exceeds 90% of the theoretical maximum, defined by the Shockley–Queisser limit. This advance is based on creating a hybrid 2D/3D perovskite heterostructure. By spin coating n‐butylammonium bromide on the double‐cation perovskite absorber layer, a thin 2D Ruddlesden–Popper perovskite layer of intermediate phases is formed, which mitigates nonradiative recombination in the perovskite absorber layer. As a result, V_OC is enhanced by 80 mV.     

Electron‐Beam‐Evaporated Nickel Oxide Hole Transport Layers for Perovskite‐Based Photovoltaics

High‐quality charge carrier transport materials are of key importance for stable and efficient perovskite‐based photovoltaics. This work reports on electron‐beam‐evaporated nickel oxide (NiO_x) layers, resulting in stable power conversion efficiencies (PCEs) of up to 18.5% when integrated into solar cells employing inkjet‐printed perovskite absorbers. By adding oxygen as a process gas and optimizing the layer thickness, transparent and efficient NiO_x hole transport layers (HTLs) are fabricated, exhibiting an average absorptance of only 1%. The versatility of the material is demonstrated for different absorber compositions and deposition techniques. As another highlight of this work, all‐evaporated perovskite solar cells employing an inorganic NiO_x HTL are presented, achieving stable PCEs of up to 15.4%. Along with good PCEs, devices with electron‐beam‐evaporated NiO_x show improved stability under realistic operating conditions with negligible degradation after 40 h of maximum power point tracking at 75 °C. Additionally, a strong improvement in device stability under ultraviolet radiation is found if compared to conventional perovskite solar cell architectures employing other metal oxide charge transport layers (e.g., titanium dioxide). Finally, an all‐evaporated perovskite solar mini‐module with a NiO_x HTL is presented, reaching a PCE of 12.4% on an active device area of 2.3 cm².     

Slot‐Die and Roll‐to‐Roll Processed Single Junction Organic Photovoltaic Cells with the Highest Efficiency

The record efficiency of the state‐of‐the‐art polymer solar cells (PSCs) is rapidly increasing, due to the discovery of high‐performance photoactive donor and acceptor materials. However, strong questions remain as to whether such high‐efficiency PSCs can be produced by scalable processes. This paper reports a high power conversion efficiency (PCE) of 13.5% achieved with single‐junction ternary PSCs based on PTB7‐Th, PC₇₁BM, and COi8DFIC fabricated by slot‐die coating, which shows the highest PCE ever reported in PSCs fabricated by a scalable process. To understand the origin of the high performance of the slot‐die coated device, slot‐die coated photoactive films and devices are systematically investigated. These results indicate that the good performance of the slot‐die PSCs can be due to a favorable molecule‐structure and film‐morphology change by introducing 1,8‐diiodooctane and heat treatment, which can lead to improved charge transport with reduced carrier recombination. The optimized condition is then used for the fabrication of large‐area modules and also for roll‐to‐roll fabrication. The slot‐die coated module with 30 cm² active‐area and roll‐to‐roll produced flexible PSC has shown 8.6% and 9.6%, respectively. These efficiencies are the highest in each category and demonstrate the strong potential of the slot‐die coated ternary system for commercial applications.     

Vacuum‐Assisted Growth of Low‐Bandgap Thin Films (FA0.8MA0.2Sn0.5Pb0.5I3) for All‐Perovskite Tandem Solar Cells

All‐perovskite multijunction photovoltaics, combining a wide‐bandgap (WBG) perovskite top solar cell (E_G ≈1.6–1.8 eV) with a low‐bandgap (LBG) perovskite bottom solar cell (E_G < 1.3 eV), promise power conversion efficiencies (PCEs) >33%. While the research on WBG perovskite solar cells has advanced rapidly over the past decade, LBG perovskite solar cells lack PCE as well as stability. In this work, vacuum‐assisted growth control (VAGC) of solution‐processed LBG perovskite thin films based on mixed Sn–Pb perovskite compositions is reported. The reported perovskite thin films processed by VAGC exhibit large columnar crystals. Compared to the well‐established processing of LBG perovskites via antisolvent deposition, the VAGC approach results in a significantly enhanced charge‐carrier lifetime. The improved optoelectronic characteristics enable high‐performance LBG perovskite solar cells (1.27 eV) with PCEs up to 18.2% as well as very efficient four‐terminal all‐perovskite tandem solar cells with PCEs up to 23%. Moreover, VAGC leads to promising reproducibility and potential in the fabrication of larger active‐area solar cells up to 1 cm².     

Enhanced Efficiency of Hot‐Cast Large‐Area Planar Perovskite Solar Cells/Modules Having Controlled Chloride Incorporation

Organic–inorganic perovskite photovoltaics are an emerging solar technology. Developing materials and processing techniques that can be implemented in large‐scale manufacturing is extremely important for realizing the potential of commercialization. Here we report a hot‐casting process with controlled Cl^? incorporation which enables high stability and high power‐conversion‐efficiencies (PCEs) of 18.2% for small area (0.09 cm²) and 15.4% for large‐area (≈1 cm²) single solar cells. The enhanced performance versus tri‐iodide perovskites can be ascribed to longer carrier diffusion lengths, improved uniformity of the perovskite film morphology, favorable perovskite crystallite orientation, a halide concentration gradient in the perovskite film, and reduced recombination by introducing Cl^?. Additionally, Cl^? improves the device stability by passivating the reaction between I^? and the silver electrode. High‐quality thin films deployed over a large‐area 5 cm × 5 cm eight‐cell module have been fabricated and exhibit an active‐area PCE of 12.0%. The feasibility of material and processing strategies in industrial large‐scale coating techniques is then shown by demonstrating a “dip‐coating” process which shows promise for large throughput production of perovskite solar modules.     

Room Temperature Processed Highly Efficient Large‐Area Polymer Solar Cells Achieved with Molecular Engineering of Copolymers

The room temperature (RT) processability of the photoactive layers in polymer solar cells (PSCs) from halogen‐free solvent along with their highly reproducible power conversion efficiencies (PCEs) and intrinsic thickness tolerance are extremely desirable for the large‐area roll‐to‐roll (R2R) production. However, most of the photoactive materials in PSCs require elevated processing temperatures due to their strong aggregation, which are unfavorable for the industrial R2R manufacturing of PSCs. These limiting factors for the commercialization of PSCs are alleviated by synthesizing random terpolymers with components of (2‐decyltetradecyl)thiophen‐2‐yl)naphtho[1,2‐c:5,6‐c′]bis[1,2,5]thiadiazole and bithiophene substituted with methyl thiophene‐3‐carboxylate (MTC). In contrast to the temperature‐dependent PNTz4T polymer, the resulting random terpolymers (PNTz4T‐MTC) show better solubility, slightly reduced crystallinity and aggregation, and weaker intermolecular interaction, thus enabling PNTz4T‐MTC to be processed at RT from a halogen‐free solvent. Particularly, the PNTz4T‐5MTC‐based photoactive layer exhibits an excellent PCE of 9.66%, which is among the highest reported PCEs for RT and ecofriendly halogen‐free solvent processed fullerene‐based PSCs, and a thickness tolerance with a PCE exceeding 8% from 100 to 520 nm. Finally, large‐area modules fabricated with the PNTz4T and PNTz4T‐5MTC polymer have shown 4.29% and 6.61% PCE respectively, with an area as high as 54.45 cm² in air.     

Reducing Saturation‐Current Density to Realize High‐Efficiency Low‐Bandgap Mixed Tin–Lead Halide Perovskite Solar Cells

The unsatisfactory performance of low‐bandgap mixed tin (Sn)–lead (Pb) halide perovskite subcells has been one of the major obstacles hindering the progress of the power conversion efficiencies (PCEs) of all‐perovskite tandem solar cells. By analyzing dark‐current density and distribution, it is identified that charge recombination at grain boundaries is a key factor limiting the performance of low‐bandgap mixed Sn–Pb halide perovskite subcells. It is further found that bromine (Br) incorporation can effectively passivate grain boundaries and lower the dark current density by two–three orders of magnitude. By optimizing the Br concentration, low‐bandgap (1.272 eV) mixed Sn–Pb halide perovskite solar cells are fabricated with open‐circuit voltage deficits as low as 0.384 V and fill factors as high as 75%. The best‐performing device demonstrates a PCE of >19%. The results suggest an important direction for improving the performance of low‐bandgap mixed Sn–Pb halide perovskite solar cells.     

A Printable Organic Electron Transport Layer for Low‐Temperature‐Processed,Hysteresis‐Free,and Stable Planar Perovskite Solar Cells

Despite recent breakthroughs in power conversion efficiencies (PCEs), which have resulted in PCEs exceeding 22%, perovskite solar cells (PSCs) still face serious drawbacks in terms of their printability, reliability, and stability. The most efficient PSC architecture, which is based on titanium dioxide as an electron transport layer, requires an extremely high‐temperature sintering process (≈500 °C), reveals hysterical discrepancies in the device measurement, and suffers from performance degradation under light illumination. These drawbacks hamper the practical development of PSCs fabricated via a printing process on flexible plastic substrates. Herein, an innovative method to fabricate low‐temperature‐processed, hysteresis‐free, and stable PSCs with a large area up to 1 cm² is demonstrated using a versatile organic nanocomposite that combines an electron acceptor and a surface modifier. This nanocomposite forms an ideal, self‐organized electron transport layer (ETL) via a spontaneous vertical phase separation, which leads to hysteresis‐free, planar heterojunction PSCs with stabilized PCEs of over 18%. In addition, the organic nanocomposite concept is successfully applied to the printing process, resulting in a PCE of over 17% in PSCs with printed ETLs.     

Graded Bandgap Perovskite with Intrinsic n–p Homojunction Expands Photon Harvesting Range and Enables All Transport Layer‐Free Perovskite Solar Cells

Organic–inorganic halide perovskites are promising materials for next‐generation photovoltaic device due to their attractive photoelectrical properties such as strong light absorption, high carrier mobility, and tunable bandgap. Generally, perovskite solar cells require carrier transport layers (CTL) to provide a built‐in electric field and reduce the recombination rate. However, the construction of suitable electron‐ and hole‐transport layers is not cost effective, impairing the commercial application of the devices. An n–p perovskite homojunction absorber with a graded bandgap is developed by introducing a three‐step dynamic spin‐coating strategy and variable valence Sn elements. The bandgap of the perovskite absorber is gradually manipulated from 1.53 eV (the bottom) to 1.27 eV (the top). The electronic behavior is also transformed from n‐type (excess PbI₂, the bottom) to p‐type (Sn vacancy, the top) in a very short distance (50 nm). This designed perovskite homojunction electronic structure not only expands the light harvesting range from 800 to 970 nm which provides potential to break the PCE limits, but also promotes oriented carrier transportation and weakens the dependence on CTL. The demonstrated asymmetrical active layer shows a brand‐new approach to simplify the device structure and boost the performance of CTL‐free perovskite solar cells.     

Dual Interfacial Modifications Enable High Performance Semitransparent Perovskite Solar Cells with Large Open Circuit Voltage and Fill Factor

In this work, both anode and cathode interfaces of p‐i‐n CH₃NH₃PbI₃ perovskite solar cells (PVSCs) are simultaneously modified to achieve large open‐circuit voltage (V_oc) and fill factor (FF) for high performance semitransparent PVSCs (ST‐PVSCs). At the anode, modified NiO serves as an efficient hole transport layer with appropriate surface property to promote the formation of smooth perovskite film with high coverage. At the cathode, a fullerene bisadduct, C₆₀(CH₂)(Ind), with a shallow lowest unoccupied molecular orbital level, is introduced to replace the commonly used phenyl‐C₆₁‐butyric acid methyl ester (PCBM) as an alternative electron transport layer in PVSCs for better energy level matching with the conduction band of the perovskite layer. Therefore, the V_oc, FF and power conversion efficiency (PCE) of the PVSCs increase from 1.05 V, 0.74 and 16.2% to 1.13 V, 0.80 and 18.1% when the PCBM is replaced by C₆₀(CH₂)(Ind). With the advantages of high V_oc and FF, ST‐PVSCs are also fabricated using an ultrathin transparent Ag as cathode, showing an encouraging PCEs of 12.6% with corresponding average visible transmittance (AVT) over 20%. These are the highest PCEs reported for ST‐PVSCs with similar AVTs paving the way for using ST‐PVSCs as power generating windows.     

Monolithic Perovskite Tandem Solar Cells: A Review of the Present Status and Advanced Characterization Methods Toward 30% Efficiency

Tandem solar cells are the next step in the photovoltaic (PV) evolution due to their higher power conversion efficiency (PCE) potential than currently dominating, but inherently limited, single‐junction solar cells. With the emergence of metal halide perovskite absorber materials, the fabrication of highly efficient tandem solar cells, at a reasonable cost, can significantly impact the future PV landscape. The perovskite‐based tandem solar cells have already shown that they can convert light more efficiently than their standalone sub‐cells. However, to reach PCEs over 30%, several challenges have to be overcome and the understanding of this fascinating technology has to be broadened. In this review, the main scientific and engineering challenges in the field are presented, alongside a discussion of the current status of three main perovskite tandem technologies: perovskite/silicon, perovskite/CIGS, and perovskite/perovskite tandem solar cells. A summary of the advanced structural, electrical, optical, radiative, and electronic characterization methods as well as simulations being utilized for perovskite‐based tandem solar cells is presented. The main findings are summarized and the strength of the techniques to overcome the challenges and gain deeper knowledge for further performance improvement is assessed. Finally, the PCE potential in different experimental and theoretical limits is compared with an aim to shed light on the path towards overcoming the 30% efficiency threshold for all of the three herein reviewed tandem technologies.     

Mechanically Recoverable and Highly Efficient Perovskite Solar Cells: Investigation of Intrinsic Flexibility of Organic–Inorganic Perovskite

Highly efficient solar cells with sustainable performance under severe mechanical deformations are in great demand for future wearable power supply devices. In this regard, numerous studies have progressed to implement flexible architecture to high‐performance devices such as perovskite solar cells. However, the absence of suitable flexible and stretchable materials has been a great obstacle in the replacement of largely utilized transparent conducting oxides that are limited in flexibility. Here, a shape recoverable polymer, Noland Optical Adhesive 63, is utilized as a substrate of perovskite solar cell to enable complete shape recovery of the device upon sub‐millimeter bending radii. The employment of stretchable electrodes prevents mechanical damage of the perovskite layer. Before and after bending at a radius of 1 mm, power conversion efficiency (PCE) is measured to be 10.75% and 10.4%, respectively. Additionally, the shape recoverable device demonstrates a PCE of 6.07% after crumpling. The mechanical properties of all the layers are characterized by nanoindentation. Finite element analysis reveals that the outstanding flexibility of the perovskite layer enables small plastic strain distribution on the deformed device. These results clearly demonstrated that this device has great potential to be utilized in stretchable power supply applications.     

Inkjet‐Printed Micrometer‐Thick Perovskite Solar Cells with Large Columnar Grains

Transferring the high power conversion efficiencies (PCEs) of spin‐coated perovskite solar cells (PSCs) on the laboratory scale to large‐area photovoltaic modules requires a significant advance in scalable fabrication methods. Digital inkjet printing promises scalable, material, and cost‐efficient deposition of perovskite thin films on a wide range of substrates and in arbitrary shapes. In this work, high‐quality inkjet‐printed triple‐cation (methylammonium, formamidinium, and cesium) perovskite layers with exceptional thicknesses of >1 µm are demonstrated, enabling unprecedentedly high PCEs > 21% and stabilized power output efficiencies > 18% for inkjet‐printed PSCs. In‐depth characterization shows that the thick inkjet‐printed perovskite thin films deposited using the process developed herein exhibit a columnar crystal structure, free of horizontal grain boundaries, which extend over the entire thickness. A thin film thickness of around 1.5 µm is determined as optimal for PSC for this process. Up to this layer thickness X‐ray photoemission spectroscopy analysis confirms the expected stoichiometric perovskite composition at the surface and shows strong deviations and inhomogeneities for thicker thin films. The micrometer‐thick perovskite thin films exhibit remarkably long charge carrier lifetimes, highlighting their excellent optoelectronic characteristics. They are particularly promising for next‐generation inkjet‐printed perovskite solar cells, photodetectors, and X‐ray detectors.     

Environmentally Printing Efficient Organic Tandem Solar Cells with High Fill Factors: A Guideline Towards 20% Power Conversion Efficiency

The tandem concept involves stacking two or more cells with complementary absorption spectra in series or parallel connection, harvesting photons at the highest possible potential. It is strongly suggested that the roll‐to‐roll production of organic solar cells will employ the tandem concept to enhance the power conversion efficiency (PCE). However, due to the undeveloped deposition techniques, the challenges in ink formulation as well as the lack of commercially available high performance active materials, roll‐to‐roll fabrication of highly efficient organic tandem solar cells currently presents a major challenge. The reported high PCE values from lab‐scale spin‐coated devices are, of course, representative, but not helpful for commercialization. Here, organic tandem solar cells with exceptionally high fill factors and PCE values of 7.66% (on glass) and 5.56% (on flexible substrate), which are the highest values for the solution‐processed tandem solar cells fabricated by a mass‐production compatible coating technique under ambient conditions, are demonstrated. To predict the highest possible performance of tandem solar cells, optical simulation based on experimentally feasible values is performed. A maximum PCE of 21% is theoretically achievable for an organic tandem solar cell based on the optimized bandgaps and achieved fill factors.     

High Performance Thick‐Film Nonfullerene Organic Solar Cells with Efficiency over 10% and Active Layer Thickness of 600 nm

Developing efficient organic solar cells (OSCs) with relatively thick active layer compatible with the roll to roll large area printing process is an inevitable requirement for the commercialization of this field. However, typical laboratory OSCs generally exhibit active layers with optimized thickness around 100 nm and very low thickness tolerance, which cannot be suitable for roll to roll process. In this work, high performance of thick‐film organic solar cells employing a nonfullerene acceptor F–2Cl and a polymer donor PM6 is demonstrated. High power conversion efficiencies (PCEs) of 13.80% in the inverted structure device and 12.83% in the conventional structure device are achieved under optimized conditions. PCE of 9.03% is obtained for the inverted device with active layer thickness of 500 nm. It is worth noting that the conventional structure device still maintains the PCE of over 10% when the film thickness of the active layer is 600 nm, which is the highest value for the NF‐OSCs with such a large active layer thickness. It is found that the performance difference between the thick active layer films based conventional and inverted devices is attributed to their different vertical phase separation in the active layers.     

Spatial Distribution Recast for Organic Bulk Heterojunctions for High‐Performance All‐Inorganic Perovskite/Organic Integrated Solar Cells

All‐inorganic CsPbIBr₂ perovskite solar cells (pero‐SCs) exhibit excellent overall stability, but their power conversion efficiencies (PCEs) are greatly limited by their wide bandgaps. Integrated solar cells (ISCs) are considered to be an emergent technology that could extend their photoresponse by directly stacking two distinct photoactive layers with complementary bandgaps. However, rising photocurrents always sacrifice other photovoltaic parameters, thereby leading to an unsatisfactory PCE. Here, a recast strategy is proposed to optimize the spatial distribution components of low‐bandgap organic bulk‐heterojunction (BHJ) film, and is combined with an all‐inorganic perovskite to construct perovskite/BHJ ISCs. With this strategy, the integrated perovskite/BHJ film with a top‐enriched donor‐material spatial distribution is shown to effectively improve ambipolar charge transport behavior and suppress charge carrier recombination. For the first time, the ISC is not only significantly extended and enhanced the photoresponse achieving a 20% increase in current density, but also exhibits a high open‐circuit voltage and fill factor at the same time. As a result, a record PCE of 11.08% based on CsPbIBr₂ pero‐SCs is realized; it simultaneously shows excellent long‐term stability against heat and ultraviolet light.