THE AVOIDANCE OF EXCESSIVE SUPERHEATING DURING STEAM STERILIZATION OF DRESSINGS

SUMMARY: During the steam sterilization of dressings some degree of superheating occurs. With dressings normally hydrated, that is with about 5% moisture content, the small degree of superheating which occurs is unlikely to be of consequence; but if dressings contain less than 1% of moisture before sterilization, a significant degree of superheating may occur. The use of drums is neither an advantage nor a disadvantage in regulating superheating, which occurs to the same degree whether the air is removed initially by vacuum pump or by downward displacement. The use of a high initial vacuum does not increase the risk of superheating.     

脉动真空蒸汽灭菌器故障排除两例

介绍了脉动真空蒸汽灭菌器真空泵和减压阀的两例故障排除。     

Microbiological hazard from the exhaust of a high-vacuum sterilizer.

Data are presented which show the potential for release of viable microorganisms into the atmosphere from high-vacuum steam sterilizers during the evacuation cycle preceding application of steam under pressure. Bacillus subtilis var. niger spores, Serratia marcescens cells, and T1 coliphage disseminated into the sterilizer chamber as small particles from liquid suspensions, and dried spores of B. subtilis var. niger distributed on bulk discard materials were recovered from the atmosphere around pipes venting steam from the steam ejectors used to create chamber vacuum. Evaluation of the hazard involved is discussed, and the design, fabrication, and installation of a valved filter system for preventing release of viable microorganisms are presented. The filtration system utilized an F-700 water-resistant filter and was shown to eliminate the release of viable airborne microorganisms from a high-vacuum sterilizer. A method is presented for determining size requirements for an atmospheric vent filter in relation to the volume of a sterilizer.     

Optimization of steam treatment as a method for upgrading rice straw as feeds

The objective of the present study was to study the effects of different conditions of steam treatment on nutritional value of rice straw (RS). The steam treatment was accomplished in a high pressure vessel at pressures 15, 17 and 19 kg/cm² for a range of treatment time (0, 5 and 10 min) at a water-to-straw ratio of 1:1. The effect was also studied of the amount of water added (0:100–50:50 (w/w)) on the nutritive value of treated RS, where treatment was conducted at 15 bar pressure for 5 min. The effects of steam treatment were evaluated in terms of dry matter loss, fibrous portions, sugar profiles and in vitro gas production (GP). Steam treatment increased water solubility of RS. There was no significant effect of steam pressure on dry matter loss, pH, fibrous fractions (NDF, ADF and hemicellulose), and sugar profiles (total and individual) in either water extracts or insoluble residues. Dry matter loss was however, significantly greater in longer treatment time (10 min) than in shorter time condition (0 and 5 min). In the water insoluble residues of the steam-treated straw, hexoses were dominantly higher than pentoses, indicative of the hemicellulose hydrolysis during treatment. Steam treatment of RS also resulted in an increased soluble carbohydrate content, which decreased with the increasing pressure and prolonged time. Compared with the untreated RS, the treated straw had a higher 24 h GP, and a faster rate of GP but the potential GP was similar. All these GP parameters tended to be higher at lower steam pressure and shorter time of treatment, though the effect was not significant (P>0.05). Significant differences (P<0.01) were found in all parameters between lower and higher amount of water added. Compared to the lower water-to-straw ratio (below 2:8), the treated straw at the high moisture had a lower dry matter loss (P<0.01), higher water soluble carbohydrates (P<0.01) and higher GP (P<0.01). From these results and considerations of energy economy, it is inferred that the optimal treatment condition is likely at a steam pressure of 15 bar for 5 min, and that water-to-straw of above 3:7 seem to be needed to obtain optimal treatment results.     

SO2-catalysed prehydrolysis of coniferous wood for ethanol production

Summary This paper reports studies of large scale, 1500 kg/h, SO₂-catalysed prehydrolysis of coniferous wood chips, samples then being hydrolyzed by a wood-saccharifying enzyme system followed by fermentation to ethanol in the laboratory. Hemicellulose hydrolysis using SO₂ catalyst (prehydrolysis) was found to be more effective than steam alone (autohydrolysis). Prehydrolysis time was 2 min, with steam pressure at 1.2 to 1.7 MPa (175 to 250 psig), and SO₂ catalyst 2.0 to 2.6% on dry wood. The amount of sugars recovered upon enzyme saccharification of the prehydrolysed wood was about 70% of the weight of the wood. When these combined hemicellulose and cellulose sugars were fermented by a pentose-fermenting strain of yeast,Pichia stipitis R, 372 L ethanol/tonne of (dry) wood was obtained.     

Rapid ethanol fermentations using vacuum and cell recycle

Cell recycle and vacuum fermentation systems were developed for continuous ethanol production. Cell recycle was employed in both atmospheric pressure and vacuum fermentations to achieve high cell densities and rapid ethanol fermentation rates. Studies were conducted with Saccharomyces cerevisiae (ATCC No. 4126) at a fermentation temperature of 35°C. Employing a 10% glucose feed, a cell density of 50 g dry wt/liter was obtained in atmospheric-cell recycle fermentations which produced a fermentor ethanol productivity of 29.0 g/liter-hr. The vacuum fermentor eliminated ethanol inhibition by boiling away ethanol from the fermenting beer as it was formed. This permitted the rapid and complete fermentation of concentrated sugar solutions. At a total pressure of 50 mmHg and using a 33.4% glucose feed, ethanol productivities of 82 and 40 g/liter-hr were achieved with the vacuum system with and without cell recycle, respectively. Fermentor ethanol productivities were thus increased as much as twelvefold over conventional continuous fermentations. In order to maintain a viable yeast culture in the vacuum fermentor, a bleed of fermented broth had to be continuously withdrawn to remove nonvolatile compounds. It was also necessary to sparge the vacuum fermentor with pure oxygen to satisfy the trace oxygen requirement of the fermenting yeast.     

Steam-explosion pretreatment of wood: Effect of chip size, acid, moisture content and pressure drop

Material balances for pentosan, lignin, and hexosan, during steam-explosion pretreatment of aspenwood, showed almost quantitative recovery of cellulose in the water-insoluble fraction. Dilute acid impregnation resulted in more selective hydrolysis of pentosan relative to undesirable pyrolysis, and gave a more accessible substrate for enzymatic hydrolysis. Thermocouple probes, located inside simulated aspenwood chips heated in 240 degrees C-saturated steam, showed rapid heating of air-dry wood, whereas green or impregnated wood heated slowly. Small chips, 3.2 mm in the fiber direction, whether green or airdry gave approximately equal rates of pentosan destruction and solubilization, and similar yields of glucose and of total reducing sugars on enzymatic hydrolysis with Trichoderma harzianum. Partial pyrolysis, destroying one third of the pentosan of aspenwood at atmospheric pressure by dry steam at 276 degrees C, gave little increase in yield of reducing sugars on enzymatic hydrolysis. Treatment with saturated steam at 240 degrees C gave essentially the same yields of glucose and of total reducing sugars, and the same yields of butanediol and ethanol on fermentation with Klebsiella pneumoniae, whether or not 80% of the steam was bled off before explosion and even if the chips remained intact, showing that explosion was unnecessary.     

Thermal reactivity of rapeseed (Brassica napus L.) under different gas atmospheres

Non-isothermal thermogravimetric method was applied to rapeseed to investigate its thermal reactivity under both individual dynamic atmospheres of nitrogen, steam, carbon dioxide and dry air, and under several mixtures of these gases (nitrogen+steam), (steam+dry air), and (nitrogen+carbon dioxide+steam). In this method, the sample was heated from ambient to 1273 K with a constant heating rate of 20 K/min. The trend of the TGA curves and the derived DTG profiles were interpreted regarding the conversion yields and the reactivity of the samples. Conversion yields of biomass to gaseous products changed in the range of 75-94% on original basis, with respect to the atmosphere under which the experiment was carried out. The maximum rates of the mass losses from the sample were found between 2.6 and 4.3 mg/min. The activation energies were calculated using the method of Coats-Redfern, and varied between 21.3 and 96.0 kJ/mol.     

Studies of steam decontamination of beef inoculated with Escherichia coli O157:H7 and its effect on subsequent storage

AIM: This study was carried out to determine the survival of Escherichia coli O157:H7 and subsequent shelf life of beef subjected to subatmospheric steam at differing temperatures. METHODS AND RESULTS: A specifically built, laboratory scale decontamination apparatus was used in decontamination trials to examine the effect of condensing steam at differing subatmospheric pressures on the survival of E. coli O157:H7 on meat. Beef slices were inoculated with a nontoxigenic E. coli O157:H7 strain and subjected to condensing steam at temperatures of 55, 65 and 75 degrees C. Following treatment, the decontaminated meat was packaged and stored in air or under vacuum at temperatures of 10 or 0 degrees C for up to 42 days. Microbiological analysis of the decontaminated and a control product (not subjected to any heat treatment) was carried out at regular intervals over the storage time of the product. Overall, significant reductions (ca 1.5 log(10) CFU cm(-2)) in pathogen numbers were observed at a steam treatment temperature of 75 degrees C, however, postprocess storage conditions were important in ensuring no re-growth of the pathogen and this was best achieved by storage under vacuum at 0 degrees C. CONCLUSIONS: Steam had a significant impact in reducing E. coli O157:H7 populations, but storage conditions post-treatment were important for ensuring inhibition of the pathogen. SIGNIFICANCE AND IMPACT OF THE STUDY: This study indicated that subatmospheric steam could have significant application in the decontamination of meat primals postfabrication, immediately prior to packaging thus ensuring a safer product for consumers.     

COMPARISON OF PHYSIOLOGICAL REACTIONS AND PHYSIOLOGICAL STRAIN IN HEALTHY MEN UNDER HEAT STRESS IN DRY AND STEAM HEAT SAUNAS

The aim of the paper was to follow up major physiological reactions, provoked by heat stress during dry and wet sauna baths. A physical strain index and subjective estimation of heat comfort of subjects who had not taken sauna baths before was also evaluated. Ten healthy males aged 25-28 underwent a dry sauna bath and then after a one-month break they underwent a steam sauna bath. Each time, they entered the sauna chamber 3 times for 15 minutes with five-minute breaks. During breaks they cooled their bodies with a cold shower and then rested in a sitting position. Before and after the baths, body mass and blood pressure were measured. Rectal temperature and heart rate were monitored during the baths. The physiological strain index (PSI) and cumulative heat strain index (CHSI) were calculated. Subjects assessed heat comfort by Bedford''s scale. Greater body mass losses were observed after the dry sauna bath compared to the wet sauna (-0.72 vs. -0.36 kg respectively). However, larger increases in rectal temperature and heart rate were observed during the wet sauna bath (38.8% and 21.2% respectively). Both types of sauna baths caused elevation of systolic blood pressure, but changes were greater after the dry one. Diastolic pressure was reduced similarly. Subjective feelings of heat comfort as well as PSI (4.83 ± 0.29 vs. 5.7 ± 0.28) and CHSI (76.3 ± 18.4 vs. 144.6 ± 21.7) were greater during the wet sauna bath. It can be concluded that due to high humidity and reduction of thermoregulation mechanisms, the wet sauna is more stressful for the organism than the dry sauna, where the temperature is higher with low humidity. Both observed indexes (PSI and CHSI) could be appropriate for objective assessment of heat strain during passive heating of the organism.     

Viewing molecules with scanning tunneling microscopy and atomic force microscopy

Two new microscopic techniques make it possible to obtain images of biologically interesting molecules directly in air, vacuum, or under water. Scanning tunneling microscopy and atomic force microscopy both have the capacity to visualize atoms on the surface of rigid structures and provide details of molecular structure for lipids, proteins, carbohydrates, and nucleic acids. In addition to providing visualizations of individual molecules, these scanning probe techniques allow direct imaging of complexes between molecules or between molecules and higher-order subcellular structures such as membranes and cytoskeletal components. Both microscopes can be operated under a variety of ambient conditions ranging from high vacuum to above atmospheric pressure. Specimens need not be dry; both techniques have been used to image molecules in aqueous media under nearly physiological conditions. It is proposed that as these techniques mature they will allow direct observation of many molecular interactions under physiological conditions or even in vivo while they are occurring within the cell.     

3,6-Nonadien-1-ol from Citrullus vulgaris and Cucumis melo

cis,cis-3,6-Nonadien-1-ol isolated from watermelon and previously from muskmelon by vacuum steam distillation-extraction, was identified by int     

Preparation of bioindicators for controlling the efficacy of sterilization processes

A test microbe for the control of the efficacy of vacuum steam sterilization was selected. Conditions for the spore cultivation were developed. The optimal bioindicator composition, test microbe loading, nutrient medium, pH indicator, carbohydrates and a carrier were defined.     

三级综合性医院压力蒸汽灭菌设备配置的探讨

从量化研究和定性分析的角度,分析探讨了三级综合性医院压力蒸汽灭菌设备的配置数量的计算,安装位置的确定与设备的选型等方法。以期为医院合理配置高压灭菌设备提供一个通用的、标准的解决方案。     

The effect of steam-conditioning rate on the pelleting process

A poultry layer-diet was used in experiments to determine the effects of steam-conditioning level on pelleting variables. Dry pelleting was compared with steam conditioning (to 65 and 80° C) before pelleting, at both constant and maximum production rates. Samples were obtained before and after conditioning, and after pelleting. Electrical energy used by the pellet mill was measured with a watt-hour meter, and the amount of steam used for conditioning was calculated using steam tables. Temperature rise of the meal being extruded through the die and electrical energy required to pellet showed that steam decreased mechanical friction during pelleting. Pellet durability and percentage of fines from the scalper showed that steam improved pellet quality. Pressing the mash through the pellet die caused more starch damage during dry pelleting than during steam pelleting. Starch was not damaged during the steam-conditioning process. Total energy required for pelleting (electrical plus steam) was highest for the 80° C treatment. However, steam conditioning allows increased production rates and improved pellet durability during handling and transportation of finished feeds.     

Base-change mutations induced by various treatments of Bacillus subtilis spores with and without DNA protective small,acid-soluble spore proteins

Previous work has shown that spores of wild-type Bacillus subtilis are more resistant to killing by dry and wet heat, low vacuum lyophilization and hydrogen peroxide than are spores lacking the majority of their DNA protective alpha/beta-type small, acid-soluble spore proteins (SASP) (termed alpha(-)beta(-) spores). These four treatments kill alpha(-)beta(-) spores in large part by DNA damage with accompanying mutagenesis, but only dry heat kills wild-type spores by DNA damage and mutagenesis. DNA sequence analysis of nalidixic acid-resistant (nal(r)) mutants generated by these treatments has now shown that the nal(r) mutations are base changes in the gyrA gene that encodes one subunit of DNA gyrase. Analysis of the DNA sequence of the gyrA gene in a large number of nal(r) mutants also indicates that: (1) base changes induced by hydrogen peroxide and wet heat in alpha(-)beta(-) spores are similar to those in spontaneous nal(r) mutants with only a few notable differences; (2) base changes induced by dry heat in wild-type spores and low vacuum lyophilization of alpha(-)beta(-) spores are similar, and include a high level of a tandem base change seen previously only in spores treated with very high vacuum and (3) base changes induced by lyophilization and dry heat are very different from those in spontaneous mutants in wild-type and alpha(-)beta(-) spores, which exhibit only one significant difference. While the initial DNA damage generated in spores by dry heat, lyophilization or high vacuum is almost certainly different than that generated by hydrogen peroxide or wet heat, the precise nature of the DNA damage remains to be determined.     

The Application of Freeze-Dry Methods to Plant Material

The freeze-dry method of preparing tissue for histological observation has been applied to a large variety of plant material with good results. This method involves freezing the tissue rapidly and dehydrating at a temperature below -30°C. under vacuum with a desiccant. The tissue, when dry, is infiltrated with paraffin under vacuum. The apparatus uses a liquid nitrogen-cooled condenser as the desiccant and the tissue is infiltrated with paraffin while in the original vacuum. Using root, stem, leaf, and reproductive tissue of common experimental species such as Vicia faba, Zea mays, Allium cepa, Lillium longiflorium, Pisum sativum and Phaseolus vulgaris, the effect of thickness on drying time was studied. It was found that there was greater difference between types of tissue than between species so that regardless of species, leaf tissue was easiest and root tips the most difficult to freeze and dry. Leaf segments required 1-2 days to dry while root material required 6 days or more. In all tissue except leaf, 1-2 mm. segments were optimal for freezing and drying although 4 mm. segments could occasionally be used.     

Thermosensitive transparent semi-interpenetrating polymer networks for wound dressing and cell adhesion control

Thermosensitive, transparent, and flexible semi-interpenetrating polymer networks (semi-IPNs) composed of segmented polyurethane urea/poly(N-isopropylacrylamide) (SPUU/ PNiPAAm) were new class of materials, which holds promise for its potential use as wound dressings. A series of semi-IPNs, obtained via thermal initiated polymerization of NiPAAm, were characterized by infrared spectroscopy (IR), nuclear magnetic resonance (NMR), dynamic viscoelastic measurements, wide-angle X-ray diffraction (WAXD), and mechanical properties. The resulting semi-IPNs were also investigated for their dynamic water contact angles, thermodynamic interaction parameters, in vitro drug release, and cell adhesion and detachment. The semi-IPNs with differing compositions possess good mechanical properties in both dry and hydrated states. In addition, NIH3T3 fibroblasts can attach to and detach from these semi-IPN films with varying temperature. In addition, these film extracts do not show significant cytotoxicity. Therefore, these materials have great potential for the construction of a new generation of dressings and cell transplantation for wound healing.     

Laboratory studies of steam stripping of LNAPL‐contaminated soils

Bench‐scale laboratory experiments were conducted to evaluate the effectiveness of steam injection for in situ remediation of soils contaminated by light nonaqueous‐phase liquids (LNAPLs). Several parametric studies were performed with various combinations of soils, LNAPLs, and steam injection conditions.

An increase in steam injection pressure produced a significant increase in LNAPL recovery efficiency. An increase in steam injection pressure from 12.4 to 44.8 kPa resulted in increased LNAPL recovery efficiency from 86 to 95% after one pore volume of steam injection. Higher steam injection pressure yielded maximum LNAPL recovery efficiency in significantly less time and required a smaller amount of steam than at low pressure.

An increase in soil grain size or an increase in grain‐size‐distribution slope resulted in increased LNAPL recovery efficiency. The final LNAPL residual saturation was approximately 0.5% for coarse‐grained soils and 1.8% for soils with finer grain sizes. Soils with finer grains required more time for treatment than soils with coarser grains.

Steam injection experiments with No. 2 heating oil and with jet fuel showed no significant variation in steam front propagation, temperature profile, and maximum LNAPL recovery efficiency. The LNAPL residual saturation after steam injection was essentially independent of the starting LNAPL saturation.     

A novel nonchemical method for quarantine treatment of fruits: California red scale on citrus

A process for removing or killing California red scale, Aonidiella aurantii (Maskell), from citrus fruit as a postharvest treatment was evaluated. The process subjects the fruit to vacuum, steam, and vacuum that physically removes red scale from the fruit and kills those scales that are not removed from the fruit. Different numbers of cycles and steam temperatures were compared for efficacy in removing scale from lemons or killing those that remained. Multiple (two to three) cycles removed up to 96% of first molt scales on the fruit, but they were much less effective in removing other stages, especially those that had advanced beyond the second instar. However, it was extremely effective in killing the scales remaining on the fruit. Although this process does not eliminate cosmetic damage caused by scale presence, it might be used in combination with high-pressure washers currently used in packing houses to allow importers and exporters to meet the most stringent quarantine requirements. Because of its killing power, this technique should be tried on other insects and commodities to see whether it can be substituted for certain uses of methyl bromide.