The application of constant recycle solids concentration in completely mixed oxygen activated sludge process

For better operational control of the completely mixed oxygen activated sludge process (CMOAS), a study concerning the kinetics, performance, and operational stability of the Ramanathan-Gaudy model was conducted. Short-term experiments were conducted at various dilution rates (1/9, 1/6, 1/3, 1/1.5, and 1/1.0 hr^?1) by using two recycle solids concentration values (5000 and 10,000 mg/liter). The influent substrate was an actual industrial organic wastewater (soft drink waste) and its concentration was maintained at 1000 mg/liter COD. The hydraulic recycle ratio, α, was maintained at 0.30. It was found that for CMOAS system with constant recycle cell concentration, a “steady state” with respect to reactor biological solids and effluent COD at different dilution rates could be attained. No appreciable dilute-out of reactor biological solids and substrate was observed up to the dilution rate of 1 hr^?1 for both systems of different X_R (5000 and 10,000 mg/liter). For the system of X_R = 5000 mg/liter, except the dilution rate of hr^?1, the effluent filtrate COD was lower than 100 mg/liter, the aerator biological solids concentration was about 1550 mg/liter, and the COD removal efficiency was higher than 90% for all dilution rates. For the system of X_R = 10,000 mg/liter, the effluent filtrate COD was lower than 71 mg/liter, the aerator biological solids concentration was about 2750 mg/liter, and the COD removal efficiency was higher than 90% throughout all the dilution rates selection in the present study. The value of the Sludge Volume Index (SVI) was the range of 37.0 to 58.5 and provided good settleability of sludge. The sludge yield was 0.53 for the system of X_R = 5000 mg/liter and 0.57 for the system of X_R = 10,000 mg/liter. The carbohydrate and the protein content of the cells were 10.1–21.6% and 35.6–50.6%, respectively. For predicting the reactor biological solid and effluent COD of the CMOAS system by using the Ramanathan-Gaudy model, two sets of values for the biological kinetic constants should be considered since it provided the best fit of predicted values of the observed values. In the present study, μ_m = 0.4 hr^?1, k_s = 92 mg/liter for 1/3 ? D ? 1, and μ_m = 0.05 hr^?1, k_s = 11.1 mg/liter for 1/9 ? D < 1/3 were used to calculate the predicted values of reactor biological solid and effluent filtrate COD.     

Biological kinetic behaviors and operational performances in aerated and oxygenated systems

Biological kinetic behaviors of the oxygenated and aerated activated sludge process were studied and compared in both once-through and constant sludge recycle systems. The models derived by Herbert, Elsworth, and Telling [J. Gen. Microbiol., 14 , 601 (1956)] and Ramanathan and Gaudy [Biotechnol. Bioeng., 11 , 207 (1969)] were used for the studies of once-through and constant sludge recycle systems, respectively. Soft drink waste water was used for the growth limiting substrate. Temperature was controlled within 30 ± 2°C. The influent substrate concentration was maintained at 1,000 mg/liter. The experiments were conducted at various dilution rates (from \documentclass{article}\pagestyle{empty}\begin{document}$ \frac{1}{9} $\end{document} to 1/1.0 hr^?1), and recycle solids concentration values (from 5,000 to 10,000 mg/liter), with hydraulic recycle ratio, α, at 0.3. Biological kinetic constants were evaluated and compared. It was found that these constants were different for the aerated and oxygenated systems within a certain range of dilution rates studied. The critical dilution rates for diluting out effluent chemical oxygen demand (COD) occurred at 0.1 and 0.2 hr^?1in the once-through operation, and 0.2 and 0.4 hr^?1in the sludge recycle operation for aerated and oxygenated systems, respectively. Observed sludge yield values and specific growth rate were varied with the type of aeration and with and without constant sludge recycle concentration applied. Sludge carbohydrates and proteins content in the oxygenation system (cell recycle) were 10.1–21.6% and 35.6–52.2%. Sludge volume index in the air and oxygenation systems varied from 41.4 to 354 and 31.9 to 58.5, respectively.     

Steady-state model for activated sludge with constant recycle sludge concentration

In a previous report it was concluded that steady-state operation of completely mixed reactors for growth of heterogeneous microbial populations, i.e., activated sludge processes, was extremely difficult to attain if maintenance of a constant sludge recycle ratio, c, was required, and equations were devised in which the concentration of cells in the recycle, x_R, rather than the recycle ratio, was constant. In this report the equations are developed and computational analysis shows the effect on substrate and cell concentrations in the reactor of operational variables such as inflowing feed concentration, hydraulic recycle ratio, recycle sludge concentration, dilution rate, and the biological “constants” μ_m, k_s, and Y. The stabilizing effect of operating with constant x_R on the dilute-out pattern is shown.     

Kinetic behavior of heterogeneous populations in completely mixed reactors

The kinetic behavior of heterogeneous microbial populations was studied in a continuous flow completely mixed reactor operated at various dilution rates. Glucose was used as the growth-limiting nutrient. The physiological growth parameters for cells harvested from continuous flow reactors were determined using batch experiments. It, was found that the growth parameters, maximum growth rate (μ_m), saturation constant (k_s), and cell yield (Y) vary for each dilution rate, and cannot be considered as precise constants in depicting the kinetic behavior of heterogeneous populations. In addition, it was found that the yield coefficients obtained from batch experiments were always lower than those obtained from continuous flow experiments. Levels of substrate and biological solids calculated for different dilution rates using growth constants from batch experiments did not agree with the experimental values observed in steady-state experiments. However, when the yield values from, the continuous flow experiments were used in conjunction with batch values for μ_m and k_s the theoretical and experimental dilute-out curves agreed fairly closely (within the range needed for engineering prediction) until the culture began to wash out of the unit. In general, the data substantiated the use of the single phase relationship between growth rate and substrate concentration described by the Monod equation, μ = μ_mS/(k_s + s).     

Effects of quantitative shock loadings on the constant recycle sludge concentration activated-sludge process

The reliability of the process of Ramanathan and Gaudy (Biotechnol Bioeng., 13 , 125 (1971)) for the completely mixed activated-sludge process holding the recycle cell concentration, X_R, as a system constant with respect to step changes in hydraulic retention time was investigated. The experiments were run at initial dilution rates of ?, ?, ¼, and ½ hr^?1 treating a soft drink bottling wastewater. The influent substrate concentration was maintained at 1000 mg/liter chemical oxygen demand and the hydraulic recycle ratio at 0.3. The recycle sludge concentration was maintained at about 7000 mg/liter. It was found that the system could accommodate hydraulic shock loads up to 200% positive changes and down to 50%negative changes without disruption of the effluent quality. Shorter retention time of the range studied, from 2 to 8 hr, has the advantage of shorter response time with respect to the response of the concentration of biological solids in the reactor.     

Performance,kinetics, and substrate utilization in a continuous yeast fermentation with cell recycle by ultrafiltration membranes

Summary A continuous single stage yeast fermentation with cell recycle by ultrafiltration membranes was operated at various recycle ratios. Cell concentration was increased 10.6 times, and ethanol concentration and fermentor productivity both 5.3 times with 97% recycle as compared to no recycle. Both specific growth rate and specific ethanol productivity followed the exponential ethanol inhibition form (specific productivity was constant up to 37.5 g/l of ethanol before decreasing), similar to that obtained without recycle, but with greater inhibition constants most likely due to toxins retained in the system at hight recycle ratios.By analyzing steady state data, the fractions of substrate used for cell growth, ethanol formation, and what which were wasted were accounted for. Yeast metabolism varied from mostly aerobic at low recycle ratios to mostly anaerobic at high recycle ratios at a constant dissolved oxygen concentration of 0.8 mg/kg. By increasing the cell recycle ratio, wasted substrate was reduced. When applied to ethanol fermentation, the familiar terminology of substrate used for Maintenance must be used with caution: it is not the same as the wasted substrate reported here.A general method for determining the best recycle ratio is presented; a balance among fermentor productivity, specific productivity, and wasted substrate needs to be made in recycle systems to approach an optimal design.Nomenclature B Bleed flow rate, l/h - C _T Concentration of toxins, arbitrary units - D Dilution rate, h^-1 - F Filtrate or permeate flow rate, removed from system, l/h - F _o Total feed flow rate to system, l/h - K _s Monod form constant, g/l - P Product (ethanol) concentration, g/l - P _o Ethanol concentration in feed, g/l - PP} Adjusted product concentration, g/l - PD Fermentor productivity, g/l-h - R Recycle ratio, F/F _o - S Substrate concentration in fermentor, g/l - S _o Substrate concentration in feed, g/l - V Working volume of fermentor, l - V _MB Viability based on methylene blue test - X Cell concentration, g dry cell/l - X _o Cell concentration in feed, g/l - Y _ATP Cellular yield from ATP, g cells/mol ATP - Y _ATPS Yield of ATP from substrate, mole ATP/mole glucose - Y _G True growth yield or maximum yield of cells from substrate, g cell/g glucose - Y _P Maximum theoretical yield of ethanol from glucose, 0.511 g ethanol/g glucose - Y _P/S Experimental yield of product from substrate, g ethanol/g glucose - Y _x/s Experimental yield of cells from substrate, g cell/g glucose - S _NP/X Non-product associated substrate utilization, g glucose/g cell - k ₁, k₂, k₃, k₄ Constants - k ₁ ^APP , k ₂ ^APP Apparent k ₁, k₃ - k ₁ ^TRUE True k ₁ - m Maintenance coefficient, g glucose/g cell-h - m ^* Coefficient of substrate not used for growth nor for ethanol formation, g glucose/g cell-h - Specific growth rate, g cells/g cells-h, reported as h^-1 - _m Maximum specific growth rate, h^-1 - v Specific productivity, g ethanol/g cell-h, reported as h^-1 - v _m Maximum specific productivity, h^-1     

Experimental studies on a kinetic model for design and operation of activated sludge processes

Previous experimentation in our laboratory has shown that the classical theory developed for continuous growth of pure cultures in completely mixed aerobic systems in which the recycle cell concentration factor, c (where c = X_R/X), is a selectable system constant, did not provide a suitable model for the heterogeneous (natural) populations of the activated sludge process. Another model was derived in which the recycle cell concentration, X_R was employed as a system constant instead of c, and computational analysis was performed. Laboratory pilot plant experimentation was undertaken in order to determine whether a “steady state” in aerator biological solids concentration, X?, and substrate concentration, S?, could be approached under this mode of operation. Studies were performed at various organic feed concentrations holding dilution rate, D, at 0.125 hr^?1, hydraulic recycle ratio, α, at 0.25, and X^R at 10,000 mg/liter. Also, values of maximum specific growth rate, μ_max, and saturation constant, K_s were determined. It was found that the model approached the steady state condition with heterogeneous populations more closely than did the classical model, and the high degree of treatment efficiency predicted by the model was demonstrated experimentally.     

The effect of growth factors on anoxic chemostat cultures of two Saccharomyces cerevisiae strains

In anoxic chemostat cultures of Saccharomyces cerevisiae ATCC 4126 and CBS 8066 grown in a medium containing yeast extract, a sharp increase in the steady-state residual glucose concentration occurred at relatively low dilution rates, contrary to the expected Monod kinetics. However, supplementation with vitamins and amino acids facilitated efficient glucose uptake. This enhanced requirement for growth factors under anoxic conditions and at high growth rates could explain the exceptionally high apparent k _s values for S. cerevisiae reported in the literature.     

Studies on the relationship between specific growth rate and concentration of nitrogen source for heterogeneous microbial populations of sewage origin

Batch experiments were run using heterogeneous populations to determine whether a hyperbolic equation of the type suggested by Monod could be used to depict the relation between specific growth rate, μ, and NH₃-N concentration when ammonia N was the growth-limiting nutrient. The heterogeneous populations employed were developed from sewage seed grown on glucose at various levels of nitrogen and various dilution rates in completely mixed continuous flow reactors. It was found that the hyperbolic function could be used. Values of μ_m in the range of 0.4–0.7 hr^?1 were observed, and values of K_s, in general, ranged from 1.5 to 4.0 mg/l. Variation in the values of these growth “constants” did not follow any discernible pattern related to past growth history (i.e., COD:N ratio or dilution rate at which the cells were previously grown).     

Kinetic behavior of mixed populations of activated sludge

The kinetic behavior of heterogeneous microbial populations of sewage origin was studied in a single-stage isothermal continuous flow completely mixed aeration tank. A series of experiments were carried out at various dilution rates using glucose as the growth limiting substrate. The steady-state behavior of the system was observed at each dilution rate and the results were found to fit fairly well with the steady-state equation bayed on the Monod model with an endogenous respiration term included, i.e., μ = μ_mS/(K_s + S) ? K_d. The growth kinetics of cells harvested at steady state for each dilution rate were studied using batch experiments. The multiple response data of the system as functions of time were used to estimate the parameter values in the above kinetic model. It was found that values of the growth parameters changed significantly and systematically with cell population. For example, values of μ_m were high at high dilution rates and low at low dilution rates. It was also found that only those batch growth parameters from cells obtained at fairly high dilution rates are comparable with those estimated by the results of steady-state operations. The results of this investigation suggest that (1) different cell populations pre dominated at different steady-state dilution rates, with high dilution rates resulting in predominantly fast-growing organisms and low dilution rates resulting in predominantly slow-growing cells, and (2) risk exists in any randomly picked batch experiment to predict the steady-state behavior of the system when heterogeneous microbial populations must be used.     

Mixed substrate growth of methylotrophic yeasts in chemostat culture: Influence of the dilution rate on the utilisation of a mixture of glucose and methanol

The growth of Hansenula polymorpha and Kloeckera sp. 2201 with a mixture of glucose and methanol (38.8%/61.2%, w/w) and the regulation of the methanol dissimilating enzymes alcohol oxidase, catalase, formaldehyde dehydrogenase and formate dehydrogenase were studied in chemostat culture, as a function of the dilution rate. Both organisms utilized and assimilated glucose and methanol simultaneously up to dilution rates of 0.30 h^-1 (H. polymorpha) and 0.26h^-1, respectively (Kloeckera sp. 2201) which significantly exceeded _max found for the two yeasts with methanol as the only source of carbon. At higher dilution rates methanol utilisation ceased and only glucose was assimilated. Over the whole range of mixed-substrate growth both carbon sources were assimilated with the same efficiency as during growth with glucose or methanol alone.In cultures of H. polymorpha, however, the growth yield for glucose was lowered by the unmetabolized methanol at high dilution rates. During growth on both carbon sources the repression of the synthesis of all catabolic methanol enzymes which is normally caused by glucose was overcome by the inductive effect of the simultaneously fed methanol. In both organisms the synthesis of alcohol oxidase was found to be regulated differently as compared to catalase, formaldehyde and formate dehydrogenase. Whereas increasing repression of the synthesis of alcohol oxidase was found with increasing dilution rates as indicated by gradually decreasing specific activities of this enzyme in cell-free extracts, the specific activities of this enzyme in cell-free extracts, the specific activities of catalase and the dehydrogenases increased with increasing growth rates until repression started. The results indicate similar patterns of the regulation of the synthesis of methanol dissimilating enzymes in different methylotrophic yeasts.Abbreviations and Terms C₁ Methanol - C₆ glucose; D dilution rate (h^-1) - D _c critical dilution rate (h^-1) - q _s specific, rate of substrate consumption (g substrate [g cell dry weight]^-1 h^-1) - q _CO2 and q _O2 are the specific rates of carbon dioxide release and oxygen consumption (mmol [g cell dry weight]^-1 h^-1) - RQ respiration quotient (q _CO2 q _O2 ¹ ) - s ₀(C₁) and s ₀(C₆) are the concentrations of methanol and glucose in the inflowing medium (g l^-1) - s residual substrate concentration in the culture liquid (g l^-1) - Sp. A. enzyme specific activity - x cell dry weight concentration (gl^-1) - Y _X/C6 growth yield on glucose (g cell dry weight [g substrate]^-1     

Performance assessment of two patent strains ofZymomonas mobilis in batch and continuous fermentations

Summary The performance ofZymomonas mobilis strains ATCC 31821 and ATCC 31823 was assessed in batch and continuous culture. In batch culture using a medium containing 250 g/l glucose, identical maximum specific growth rates of 0.16/h were found, though final biomass concentration and growth yield were significantly lower for ATCC 31 823 than for ATCC 31 821. Final ethanol concentrations in this medium were about 110 g/l vor both organisms. In continuous culture at increasing dilution rates using a medium containing 100 g/l glucose, no significant differences were seen between the two strains with respect to the fermentation parameters studied. For ATCC 31 821, maximum rates of glucose uptake (Q_s) and ethanol produktion (Q_p) of 8.7 g glu/g/h and 4.4 g eth/g/h, respectively, were found. Both strains showed a similar performance at a fixed dilution rate of 0.1/h, where maximum ethanol concentrations of about 68 g/l were reached at a feed glucose concentration of about 139 g/l. At this dilution rate the maximum values of Q_s and Q_p were about 5.8 g glu/g/h and 2.8 g eth/g/h, respectively. Test tube experiments showed that growth, measured as optical density, decreased with increasing concentrations of exogenous ethanol with complete inhibition of growth at ethanol concentrations >8% (v/v). As evidenced by the results presented here, we have been unable to practice the invention as described in U.S. Patent 4,403,034 (Rogers and Tribe 1983).Nomenclature D Dilution rate, 1/h - _max maximum specific growth rate, 1/h - S_R Initial substrate concentration, g glucose/1 - S Residual substrate concentration, g glucose/1 - S₀ Effluent substrate concentration, g glucose/1 - X Blomass concentration; g cells/l - OD₆₂₀ Optical density at 620 nm, dimensionless - [P] Product concentration, g ethanol/1 - Y_x/s Growth yield, g cells/g glucose used - Y_p/s Product yield, g ethanol/g glucose used - %, Yield Percentage yield, Y_p/sx100/Y _p ^s/max =Y_p/sx100/0.51 - Q_s Specific rate of glucose uptake, g glucose/g cells/h - Q_p Specific rate of ethanol formation, g ethanol/g cells/h - m_e Maintenance energy coefficient, g glucose/g cells/h - VP Volumetric productivity, g ethanol/l/h - t Fermentation time, h     

Kinetic studies of constitutive human granulocyte-macrophage colony stimulating factor (hGM-CSF) expression in continuous culture of <Emphasis Type="Italic">Pichia pastoris</Emphasis>

Extracellular human granulocyte-macrophage colony stimulating factor (hGM-CSF) expression was studied under the control of the GAP promoter in recombinant Pichia pastoris in a series of continuous culture runs (dilution rates from 0.025 to 0.2 h⁻¹). The inlet feed concentration was also varied and the steady state biomass concentration increased proportionally demonstrating efficient substrate utilization and constancy of the biomass yield coefficient (Y_x/s) for a given dilution rate. The specific product formation rate (q_P) showed a strong correlation with dilution rates demonstrating growth associated product formation of hGM-CSF. The volumetric product concentration achieved at the highest feed concentration (4×) and a dilution rate of 0.2 h⁻¹ was 82 mg l⁻¹ which was 5-fold higher compared to the continuous culture run with 1× feed concentration at the lowest dilution rate thus translating to a 40 fold increase in the volumetric productivity. The specific product yield (Y_P/X) increased slightly from 2 to 2.5 mg g⁻¹, with increasing dilution rates, while it remained fairly invariant, for all feed concentrations demonstrating negligible product degradation or feed back inhibition. The robust nature of this expression system would make it easily amenable to scale up for industrial production.     

The relationship between transport kinetics and glucose uptake by Saccharomyces cerevisiae in aerobic chemostat cultures

The steady-state residual glucose concentrations in aerobic chemostat cultures of Saccharomyces cerevisiae ATCC 4126, grown in a complex medium, increased sharply in the respiro-fermentative region, suggesting a large increase in the apparent k_s value. By contrast, strain CBS 8066 exhibited much lower steady-state residual glucose concentrations in this region. Glucose transport assays were conducted with these strains to determine the relationship between transport kinetics and sugar assimilation. With strain CBS 8066, a high-affinity glucose uptake system was evident up to a dilution rate of 0.41 h^–1, with a low-affinity uptake system and high residual glucose levels only evident at the higher dilution rates. With strain ATCC 4126, the high-affinity uptake system was present up to a dilution rate of about 0.38 h^–1, but a low-affinity uptake system was discerned already from a dilution rate of 0.27 h^–1, which coincided with the sharp increase in the residual glucose concentration. Neither of the above yeast strains had an absolute vitamin requirement for aerobic growth. Nevertheless, in the same medium supplemented with vitamins, no low-affinity uptake system was evident in cells of strain ATCC 4126 even at high dilution rates and the steady-state residual glucose concentration was much lower. The shift in the relative proportions of the high and low-affinity uptake systems of strain ATCC 4126, which might have been mediated by an inositol deficiency through its effect on the cell membrane, may offer an explanation for the unusually high steady-state residual glucose concentrations observed at dilution rates above 52% of the wash-out dilution rate.     

Relationship between substrate concentration,growth rate,and respiration rate of Escherichia coli in continuous culture

Summary Using a continuous flow technique the relationship between growth rate and substrate concentration was investigated with glucose as the limiting factor of a culture of Escherichia coli. Graphical and numerical analysis of the experimental data demonstrated that the application of the Michaelis-Menten equation produced erroneous results, whereas, the constants obtained from the Teissier equation were in agreement with the experimental data. On this basis, new equations defining the steady state cell and substrate concentration in continuous flow cultures were developed and tested against experimental data.Comparison of the specific growth rates, substrate uptake rates and oxygen consumption rates demonstrated that all were directly proportional to each other and could be related to each other by mathematical equations. Specifically it was shown that as the growth rate increased from 0.06 to k _m =0.76 the substrate uptake rate increased from 134 to 1420 mg glucose per gram cell weight per hour and the oxygen consumption rate increased from 48.6 to 505 mg O₂ per gram cell weight per hour. Independent of the growth rate 37% of the carbohydrate consumed were oxidized. The yield factor varied from 0.44 at low growth rates to 0.54 at high growth rates. Analysis of the growth rate-substrate uptake rate relationship indicated that a minimum substrate uptake rate of 55 mg glucose per gram cell weight per hour existed below which cell reproduction would cease. This was supported by the fact that steady state conditions could not be maintained in the culture at D values below 0.02 when the substrate supply rate decreased below 45 mg glucose per gram cell weight per hour.Material contained in this paper was submitted as a thesis in partial fulfillment of the requirements for the Ph. D. degree of Dr. R. S. Lipe.     

Competition for inorganic substrates among chemoorganotrophic and chemolithotrophic bacteria

In aerobic enrichment experiments with a chemostat, using phosphate-limited lactate medium, aSpirillum sp. predominated at the lower range of dilution rates. At the higher dilution rates an (chemoorganotrophic) unidentified rod-shaped bacterium came to the fore. The same result was obtained in competition experiments with pure cultures of the two bacteria. Growth parameters were: Rod, _max=0.48 hr^–1,k _s(PO₄ ^3–)=6.6×10^–N M;Spirillum, _max=0.24 hr^–1· k_s(PO₄ ^3–) =2.7×10^–8 M. TheSpirillum grew faster than the rod at low dilution rates, not only under phosphate-limitation but also in K⁺-,Mg²⁺-, NH₄ ⁺-, aspartate-, succinate-, and lactate-limited cultures. Both organisms showed little substrate specificity and could utilize a similar range of carbon and energy sources. The results support the view that part of the diversity among bacteria in the natural environment is based on selection toward substrate concentration. Another set of competition experiments was carried out with pure cultures of two marine obligately chemolithotrophic colorless sulfur bacteria,Thiobacillus thioparus andThiomicrospira pelophila. Tms. pelophila outgrewT. thioparus at low dilution rates under iron limitation, while the reverse was true at high dilution rates. It is concluded that the relatively fast growth ofTms. pelophila at low iron concentration may explain its higher sulfide tolerance. Organisms showing a selection advantage at very low concentrations of limiting substrates appear to have a relatively high surface to volume ratio.     

The application of constant recycle solids concentration in activated sludge process.

The applicability of the model derived by Ramanathan and Gaudy (Biotechnol. Bioeng., 11, 207, (1969)) for completely mixed activated sludge treatment holding the recycle solids concentration as a system constant was investigated using an actual industrial organic wastewater. Short-term experiments were conducted at various dilution rates (1/8, 1/6, 1/4, 1/2, 1/1.5 hr-1) for two recycle solids concentration values (5000 and 7000 mg/liter). The influent substrate concentration was maintained at 1000 mg/liter COD and the hydraulic recycle ratio- alpha, was kept at 0.3. It was found that for bottling plant (Pepsi Cola) wastewaters, a steady state with respect to reactor biological solids and effluent COD, at different dilution rates, could be attained, lending experimental evidence to the assumption that a steady state could be reached in developing the model and also affecting the applicability of the model in industrial organic wastewater. The reactor biological solids and effluent COD calculated from the model closely agreed with the observed values at dilution rates lower than 0.5 hr-1. Operation at dilution rates higher than 0.5 hr-1 will washout the biological solids from the reactor and the recycle substrate concentration will be apparent if the concentration of XR were not increased.     

Continuous and biomass recycle fermentations of Clostridium acetobutylicum

The availability and demand of biosynthetic energy (ATP) is an important factor in the regulation of solvent production in steady state continuous cultures of Clostridium acetobutylicum. The effect of biomass recycle at a variety of dilution rates and recycle ratios under both glucose and non-glucose limited conditions on product yields and selectivities has been investigated. Under conditions of non-glucose limitation, when the ATP supply is not growth-limiting, a lower growth rate imposed by biomass recycle leads to a reduced demand for ATP and substantially higher acetone and butanol yields. When the culture is glucose limited, however, biomass recycle results in lower solvent yields and higher acid yields.List of Symbols A ₆₀₀ absorbance at 600 nm - ATP adenosine triphosphate - C _imol/dm³ concentration of componenti in the fermentor - C _i ⁰ mol/dm³ concentration of componenti in the feed - D h^–1 dilution rate - F dm³/h feed flow rate - FdH₂ ferredoxin, reduced form - NAD nicotinamide adenine dinucleotide, oxidized form - NADH nicotinamide adenine dinucleotide, reduced form - NfF mmol/g/h NADH produced from oxidation of FdH₂ per unit biomass per unit time - P dm³/h filtrate flow during biomass recycle operation - PCRP C-mole carbon per C-mole glucose utilized percent of (substrate) carbon recovered in products - R recycle ratio,P/F - SPR mmol/g/h specific production rate - X _imol product/100 mol glucose utilized product yield - Y _ATP g biomass/mol ATP biomass yield on ATP - Y _GLU g biomass/mol glucose biomass yield on glucose - Y _ig biomass/mol biomass yield on nutrienti - h^–1 specific growth rate     

Simulation of glucose isomerase reactor: optimum operating temperature

A design equation for immobilized glucose isomerase (IGI) packed bed reactor is developed assuming enzyme deactivation and substrate protection. The developed equation is used to simulate the performance of the reactor at various temperatures (50–80 °C). Enzyme deactivation is significant at high temperature. Substrate protection showed to have significant effect in reducing enzyme deactivation and increasing the enzyme half-life. Factors affecting the optimum operating temperature are discussed. The optimum operating temperature is greatly influenced by the operating period and to a lesser extent with both initial glucose concentration and glucose conversion.Two modes of reactor operation are tested i.e., constant feed flow rate and constant conversion. Reactor operating at constant conversion is more productive than reactor operating at constant flow rate if the working temperature is higher than the optimum temperature. Although at lower temperatures than the optimum, the two modes of operation give the same result.List of Symbols a residual enzyme activity - E [mg/l] concentration of active enzyme - E _a [kJ/mole] activation energy - E ₀ [mg/l] initial concentration of active enzyme - k [Specific] kinetic parameter - k _d [h^–1] first order thermal deactivation rate constant - k _e equilibrium constant - k _m [mole/l] apparent Michaelis constant - k _p [mole/l] Michaelis constant for product - k _s [mole/l] Michaelis constant for substrate - k ₀ [Specific] pre-exponential factor - Q [1/h] volumetric flow rate - ¯Q [1/h] average volumetric flow rate - R [kJ/mol·k] ideal gas constant - s [mole/l] apparent substrate concentration - s [mole/l] substrate concentration - s _e [mole/l] substrate concentration at equilibrium - s ₀ [mole/l] substrate concentration at reactor inlet - p [mole/l] product concentration - p _e [mole/l] product concentration at equilibrium - P _r [mole fructose/l·h] reactor productivity - T [k] temperature - t [h] time - t _p [h] operating time - V [l] reactor volume - v [mole/l·h] reaction rate - v [mole/l] reaction rate under enzyme deactivation and substrate protection - v _m [mole/l·h] maximum apparent reaction rate - v _p [mole/l·h] maximum reaction rate for product - v _s [mole/l·h] maximum reaction rate for substrate - x substrate fractional conversion - x _e substrate fractional conversion at equilibrium Greek Symbols effectiveness factor - mean effectiveness factor - substrate protection factor - [h] residence time - [h] average residence time - ₀ [h] initial residence time