Bioelectrochemical conversion of waste to energy using microbial fuel cell technology

Numerous traditional methods are available for the conversion of waste to energy (WTE) such as incineration, anaerobic digestion, pyrolysis, gasification. Most of them suffer from low efficiency and high energy requirements. Microbial fuel cell (MFC) technology is an excellent alternative for the generation of renewable and sustainable energy and has the potential to help alleviate the current global energy crisis. The total wastewater generated in India is almost 250% of the total treatment capacity, and the Government is, therefore, looking for a sustainable solution for the treatment of waste. Indian population consumes around 700 billion cubic meters of water annually, and this figure will rise to 950 and 1422 billion m³ by 2025 and 2050 respectively. Although treatment of wastewater is a serious concern, the energy recovery potential of wastewater has not yet been fully developed. A survey has been conducted through this study, and it was estimated that MFC technology has the potential to generate around 23.3 and 40 Tera Watt (TW) power by 2025 and 2050 by treating wastewater generated throughout India (urban areas) if utilized properly. This review article presents a various aspect of MFC technology for a proper understanding by the readers. This will be a unique study wherein the energy recovery potential of the wastewater produced in the Indian subcontinent has been estimated through MFC technology. A number of factors affecting the performance of MFC such as electron losses, reactor configuration, and varying concentration must be taken into account to augment output energy. The article summarizes an extensive literature survey of some selected papers published in the last decade.     

A state of the art literature review on anaerobic digestion of food waste: influential operating parameters on methane yield

A thorough literature review was conducted to investigate the behaviour of food waste in anaerobic digestion experiments. The main goal of this literature review was to study the effect of several operating parameters on methane yields and to develop a simplified regression equation to predict methane generation. Using a data prospection methodology, all the papers published within 2013–2015 that contained selected keywords were included in this study (a total of 613 papers). After screening, 167 papers were finally retrieved using the search engines and our methodology. From these papers, data from 231 experiments were recorded and evaluated. The parameters recorded in each paper were: operation mode (batch or continuous), temperature (mesophilic or thermophilic), moisture content (wet or dry), presence or absence of pretreatment, reactor scale (laboratory, bench, pilot, demonstration/full scale), presence or absence of co-substrates (co- or mono-digestion), organic loading rate, hydraulic retention time (HRT) and methane yield. The novelty of the work is that it employed various statistical tools to examine the effect of the above-mentioned factors on food waste methane generation. Most of the experiments were performed at mesophilic temperatures, at a wet system without substrate pretreatment. An equal number of papers described mono-digestion and co-digestion studies, and an equal number of papers described batch and continuous reactor experiments. The mean HRT for the continuous processes was 36.7 days. Statistical analysis indicated that the parameters that significantly affected methane yields were the “operation mode” and “pretreatment”. A best reduced regression model was fitted to the methane yield data to describe the above effects. As a general conclusion, with this methodology, that involved the analysis of a large number of studies (with different conditions and set-ups, heterogeneous waste, etc.), correlations between some typical operating parameters of anaerobic digestion and methane yields were not obvious.     

Anaerobic Codigestion of Sludge: Addition of Butcher’s Fat Waste as a Cosubstrate for Increasing Biogas Production

Fat waste discarded from butcheries was used as a cosubstrate in the anaerobic codigestion of sewage sludge (SS). The process was evaluated under mesophilic and thermophilic conditions. The codigestion was successfully attained despite some inhibitory stages initially present that had their origin in the accumulation of volatile fatty acids (VFA) and adsorption of long-chain fatty acids (LCFA). The addition of a fat waste improved digestion stability and increased biogas yields thanks to the higher organic loading rate (OLR) applied to the reactors. However, thermophilic digestion was characterized by an effluent of poor quality and high VFA content. Results from spectroscopic analysis suggested the adsorption of lipid components onto the anaerobic biomass, thus disturbing the complete degradation of substrate during the treatment. The formation of fatty aggregates in the thermophilic reactor prevented process failure by avoiding the exposure of biomass to the toxic effect of high LCFA concentrations.     

Phycoremediation coupled production of algal biomass,harvesting and anaerobic digestion: Possibilities and challenges

Biogas produced from anaerobic digestion is a versatile and environment friendly fuel which traditionally utilizes cattle dung as the substrate. In the recent years, owing to its high content of biodegradable compounds, algal biomass has emerged as a potential feedstock for biogas production. Moreover, the ability of algae to treat wastewater and fix CO₂ from waste gas streams makes it an environmental friendly and economically feasible feedstock. The present review focuses on the possibility of utilizing wastewater as the nutrient and waste gases as the CO₂ source for algal biomass production and subsequent biogas generation. Studies describing the various harvesting methods of algal biomass as well as its anaerobic digestion have been compiled and discussed. Studies targeting the most recent advancements on biogas enrichment by algae have been discussed. Apart from highlighting the various advantages of utilizing algal biomass for biogas production, limitations of the process such as cell wall resistivity towards digestion and inhibitions caused due to ammonia toxicity and the possible strategies for overcoming the same have been reviewed. The studies compiled in the present review indicate that if the challenges posed in translating the lab scale studies on phycoremediation and biogas production to pilot scale are overcome, algal biogas could become the sustainable and economically feasible source of renewable energy.     

Semi-continuous anaerobic digestion of a food industry wastewater in an anaerobic filter

The experimental results of semi-continuous tests of anaerobic digestion of confectionery industry wastewater, carried out at different residence times and organic loads in an upflow anaerobic filter, are presented and discussed. Giving COD removals higher than 80% under the whole range of conditions tested, the anaerobic filter demonstrated not only a great ability of biomass to adapt itself to a new carbon source but also an excellent capability to deal with organic load fluctuations and to utilise dilute feeds. Sampling at different filter heights demonstrated that the biogas development ensured mixing within the filter and that most of the organic substances were utilised at the bottom of the reactor, especially when very dilute wastewater was fed. The results of this work could be taken as a starting basis for scaling-up the process to the industrial scale.     

Fault detection filter design for an anaerobic digestion process

In this paper, a Fault Detection and Isolation observer based method has been applied to biological wastewater treatment process. The method is designed with a dynamic model and the observer is determined using the eigenstructure assignment approach. The efficiency of the method is demonstrated for both detection and isolation of an actuator and a sensor failure using experimental data from a pilot scale anaerobic digestion process for the treatment of an industrial wine distillery vinasses.     

Inhibition of anaerobic digestion process: a review

Anaerobic digestion is an attractive waste treatment practice in which both pollution control and energy recovery can be achieved. Many agricultural and industrial wastes are ideal candidates for anaerobic digestion because they contain high levels of easily biodegradable materials. Problems such as low methane yield and process instability are often encountered in anaerobic digestion, preventing this technique from being widely applied. A wide variety of inhibitory substances are the primary cause of anaerobic digester upset or failure since they are present in substantial concentrations in wastes. Considerable research efforts have been made to identify the mechanism and the controlling factors of inhibition. This review provides a detailed summary of the research conducted on the inhibition of anaerobic processes. The inhibitors commonly present in anaerobic digesters include ammonia, sulfide, light metal ions, heavy metals, and organics. Due to the difference in anaerobic inocula, waste composition, and experimental methods and conditions, literature results on inhibition caused by specific toxicants vary widely. Co-digestion with other waste, adaptation of microorganisms to inhibitory substances, and incorporation of methods to remove or counteract toxicants before anaerobic digestion can significantly improve the waste treatment efficiency.     

State of the art of biogranulation technology for wastewater treatment

Biogranulation technology developed for wastewater treatment includes anaerobic and aerobic granulation processes. Anaerobic granulation is relatively well known, but research on aerobic granulation commenced only recently. Many full-scale anaerobic granular sludge units have been operated worldwide, but no report exists of similar units for aerobic granulation. This paper reviews the fundamentals and applications of biogranulation technology in wastewater treatment. Aspects discussed include the models of biogranulation, major factors influencing biogranulation, characteristics of biogranules, and their industrial applications. This review hopes to provide a platform for developing novel granules-based bioreactors and devising a unified interpretation of the formation of anaerobic and aerobic granules under various operation conditions.     

Clearance of human-pathogenic viruses from sludge: study of four stabilization processes by real-time reverse transcription-PCR and cell culture

Sludges derived from wastewater treatment are foul-smelling, biologically unstable substances. As well as containing numerous pathogenic microorganisms, they also consist of organic matter that can be used as agricultural fertilizer. Legislation nevertheless requires sludges to be virologically tested prior to spreading by the counting of infectious enterovirus particles. This method, based on culture of enterovirus on BGM cells, is lengthy and not very sensitive. The aim of this study was to propose an alternative method of genome quantification for all enteroviruses that is applicable to verifying the elimination of viruses in complex samples such as sludges. Our complete protocol was compared to the official method, consisting of enterovirus enumeration with the most probable number of cythopathic unit (MPNCU) assay through the study of four stabilization procedures: liming, composting, heat treatment, and mesophile anaerobic digestion. Enterovirus quantities at the start of the stabilization procedures were between 37 and 288 MPNCU/g on the one scale and between 4 and 5 log genome copies/g on the other. It was shown that all procedures except mesophile anaerobic digestion were highly effective in the elimination of enterovirus particles and genomes in wastewater sludges. Reduction of viruses by mesophile anaerobic digestion was by only 1 log (infectious particles and genomes). In conclusion, stabilization processes can indeed be checked by virological quality control of sludges with gene amplification. However, the infectivity of genomes needs to be confirmed with cell culture or a correlation model if the virological risk inherent in the agricultural use of such sludges is to be fully addressed.     

Potential of fruit and vegetable wastes as novel biosorbents: summarizing the recent studies

Fruit and vegetable wastes produced in astronomical quantities from food processing and agriculture industries often cause nuisance in municipal landfills owing to their high biodegradability. Biosorption by these waste-based adsorbents can be used as a cost effective and efficient technique for the removal of toxic heavy metals and dyes from wastewater. Recently, many papers claiming the feasible use of these biosorbents for water decontamination, treatment of industrial and agricultural wastewater and valuable metal recovery have been published. The organic waste-based adsorbents, characterized by good uptake capacity and rapid kinetics are expected to be economically and ecologically viable. This paper presents a judicious and pragmatic review depicting the key advances in implications of the fruit and vegetable wastes in pollution mitigation, the underlying mechanisms, major challenges and the future implementations. This compilation is expected to provide an impetus to the bioremediation research and promote green technology.     

A multi-criteria ranking of different technologies for the anaerobic digestion for energy recovery of the organic fraction of municipal solid wastes

This paper describes a conceptual framework and methodological tool developed for the evaluation of different anaerobic digestion technologies suitable for treating the organic fraction of municipal solid waste, by introducing the multi-criteria decision support method Electre III and demonstrating its related applicability via a test application. Several anaerobic digestion technologies have been proposed over the last years; when compared to biogas recovery from landfills, their advantage is the stability in biogas production and the stabilization of waste prior to final disposal. Anaerobic digestion technologies also show great adaptability to a broad spectrum of different input material beside the organic fraction of municipal solid waste (e.g. agricultural and animal wastes, sewage sludge) and can also be used in remote and isolated communities, either stand-alone or in conjunction to other renewable energy sources. Main driver for this work was the preliminary screening of such methods for potential application in Hellenic islands in the municipal solid waste management sector. Anaerobic digestion technologies follow different approaches to the anaerobic digestion process and also can include production of compost. In the presented multi-criteria analysis exercise, Electre III is implemented for comparing and ranking 5 selected alternative anaerobic digestion technologies. The results of a performed sensitivity analysis are then discussed. In conclusion, the performed multi-criteria approach was found to be a practical and feasible method for the integrated assessment and ranking of anaerobic digestion technologies by also considering different viewpoints and other uncertainties of the decision-making process.     

Physical-chemical and biomethanization treatments of wastewater from biodiesel manufacturing

The mesophilic anaerobic digestion of wastewater derived from biodiesel manufacturing, in which total chemical oxygen demand (COD total) was found to be 428 g/L, was studied at laboratory scale. Firstly, wastewater was acidified to recover its free fatty acid content. The resulting aqueous phase was then neutralized and subjected to coagulation-flocculation and electrocoagulation to demulsify the remnant organic matter. A 45% and 63% reduction in overall COD total was observed with the acidification-electrocoagulation and acidification-coagulation-flocculation pre-treatments, respectively. However, the anaerobic biodegradability of acidified-electrocoagulated wastewater was found to be the highest (98% COD), while the methane yield coefficient reached a mean value of 297 mL CH(4)/g COD removed (1 atm, 0°C). Moreover, the allowed organic loading rate and the mean methane production rate were considerably higher for acidified-electrocoagulated wastewater. Consequently, the combination of acidification-electrocoagulation with anaerobic digestion might be a good alternative to efficiently purify wastewater derived from biodiesel manufacturing.     

Sludge minimisation technologies

The treatment and disposal of excess sludge represents a bottleneck of wastewater treatment plants all over the world, due to environmental, economic, social and legal factors. There is therefore a growing interest in developing technologies to reduce the wastewater sludge generation. The goal of this paper is to present the state-of-the-art of current minimisation techniques for reducing sludge production in biological wastewater treatment processes. An overview of the main technologies is given considering three different strategies: The first option is to reduce the production of sludge by introducing in the wastewater treatment stage additional stages with a lower cellular yield coefficient compared to the one corresponding to the activated sludge process (lysis-cryptic growth, uncoupling and maintenance metabolism, predation on bacteria, anaerobic treatment). The second choice is to act on the sludge stage. As anaerobic digestion is the main process in sewage sludge treatment for reducing and stabilising the organic solids, two possibilities can be considered: introducing a pre-treatment process before the anaerobic reaction (physical, chemical or biological pre-treatments), or modifying the digestion configuration (two-stage and temperature-phased anaerobic digestion, anoxic gas flotation). And, finally, the last minimisation strategy is the removal of the sludge generated in the activated sludge plant (incineration, gasification, pyrolysis, wet air oxidation, supercritical water oxidation).     

Microbial Production of Hydrogen by Mixed Culture Technologies: A Review

With its high energy content and clean combustion, hydrogen is recognized as a renewable clean energy source with enormous potential. Biological hydrogen production is a promising alternative with significant advantages over conventional petroleum‐derived chemical processes. Sustainable hydrogen production from renewable resources such as cassava, wastewater, and other agricultural waste is economically feasible for industrial applications. So far, the major bottlenecks in large‐scale biological hydrogen production are the low production rate and yield. This review discusses the various factors that affect the metabolic pathways of dark hydrogen production, and highlights the state‐of‐the‐art development of mixed culture technology. The aim of this review is to provide suggestions for the future directions of mixed culture technology, as well as by‐product valorization in dark fermentation.     

Biogas technology in sub-Saharan Africa: status, prospects and constraints

Africa is a continent with abundant, diverse and un-exploited renewable energy resources that are yet to be used for improving the livelihood of the vast majority of the population. The production of biogas via anaerobic digestion of large quantities of agricultural residues, municipal wastes and industrial waste(water) would benefit African society by providing a clean fuel in the form of biogas from renewable feedstocks and help end energy poverty. Biogas technology can serve as a means to overcome energy poverty, which poses a constant barrier to economic development in Africa. Anaerobic digestion of the large quantities of municipal, industrial and agricultural solid waste in developing countries present environmental conditions that make use of anaerobic biotechnology extremely favourable under perspective of sustainable development. However, the use of biogas is not widespread in Africa. There are many reasons of economic, technical and non-technical nature for the marginal use of biogas in Africa. The key issue for biogas technology in Africa is to understand why large scale-up has not occurred despite demonstration by several programmes of the viability and effectiveness of biogas plants. This article provides knowledge-based review of biogas technology status, constraints and prospects in Africa. In addition, recommendations to overcome the technological and non-technological challenges to commercialise biogas are discussed. Recommendations for large scale adoption for biogas technology include establishing national institutional framework, increasing research and development, education and training and providing loans and subsidies and major policy shift in the energy sector. The conclusion is that biogas technology must be encouraged, promoted, invested, researched, demonstrated and implemented in Africa.     

Mathematical Modelling of Anaerobic Reactors Treating Domestic Wastewater: Rational Criteria for Model Use

Anaerobic digestion modelling is an established method for assessing anaerobic wastewater treatment for design, systems analysis, operational analysis, and control. Anaerobic treatment of domestic wastewater is a relatively new, but rapidly maturing technology, especially in developing countries, where the combination of low cost, and moderate-good performance are particularly attractive. The key emerging technology is high-rate anaerobic treatment, particularly UASB reactors. Systems modelling can potentially offer a number of advantages to this field, and the key motivations for modelling have been identified as operational analysis, technology development, and model-based design. Design is particularly important, as it determines capital cost, a key motivation for implementers. Published modelling studies for anaerobic domestic sewage treatment are limited in number, but well directed at specific issues. Most have a low structural complexity, with first order kinetics, as compared to the more commonly used Monod kinetics. This review addresses the use of anaerobic models in general, application of models to domestic sewage systems, and evaluates future requirements for models that need to address the key motivations of operational analysis, technology development, and model-based design. For operational analysis and technology development, a complex model such as the ADM1 is recommended, with further extensions as required to address factors such as sulphate reduction. For design, the critical issSues are hydraulics and particles (i.e., biomass and solid substrate) modelling. Therefore, the kinetic structure should be relatively simple (at least two-step), but the hydraulic and particulate model should be relatively complex.     

Methanogenesis under acidic pH conditions in a semi-continuous reactor system

Operating an anaerobic digester at low pH could offer several advantages over operation at neutral pH. Most wastewater streams targeted for anaerobic digestion are inherently acidic, requiring alkalinity supplementation (at added expense) to buffer the pH at neutral. Additionally, previously published work completed by the authors using batch systems suggested that lowering the system pH could increase methane production by as much as 30%. The goal of this research was to evaluate the feasibility of sustaining methanogenesis at low pH in a semi-continuous laboratory-scale fermentor. Significant methane production was achieved in a system ranging in pH from approximately 4.0-5.3. Results show that, if the consortium is allowed to sufficiently acclimate to acidic conditions, methanogenesis can be maintained under acidic pH conditions, resulting in overall chemical oxygen demand (COD) reduction and methane production comparable to that achieved in a neutral pH system.     

Reprint of Organic waste conversion through anaerobic digestion: A critical insight into the metabolic pathways and microbial interactions

Anaerobic digestion is a promising method for energy recovery through conversion of organic waste to biogas and other industrial valuables. However, to tap the full potential of anaerobic digestion, deciphering the microbial metabolic pathway activities and their underlying bioenergetics is required. In addition, the behavior of organisms in consortia along with the analytical abilities to kinetically measure their metabolic interactions will allow rational optimization of the process. This review aims to explore the metabolic bottlenecks of the microbial communities adopting latest advances of profiling and ¹³C tracer-based analysis using state of the art analytical platforms (GC, GC-MS, LC-MS, NMR). The review summarizes the phases of anaerobic digestion, the role of microbial communities, key process parameters of significance, syntrophic microbial interactions and the bottlenecks that are critical for optimal bioenergetics and enhanced production of valuables. Considerations into the designing of efficient synthetic microbial communities as well as the latest advances in capturing their metabolic cross talk will be highlighted. The review further explores how the presence of additives and inhibiting factors affect the metabolic pathways. The critical insight into the reaction mechanism covered in this review may be helpful to optimize and upgrade the anaerobic digestion system.     

Enzyme research and applications in biotechnological intensification of biogas production

Biogas technology provides an alternative source of energy to fossil fuels in many parts of the world. Using local resources such as agricultural crop remains, municipal solid wastes, market wastes and animal waste, energy (biogas), and manure are derived by anaerobic digestion. The hydrolysis process, where the complex insoluble organic materials are hydrolysed by extracellular enzymes, is a rate-limiting step for anaerobic digestion of high-solid organic solid wastes. Biomass pretreatment and hydrolysis are areas in need of drastic improvement for economic production of biogas from complex organic matter such as lignocellulosic material and sewage sludge. Despite development of pretreatment techniques, sugar release from complex biomass still remains an expensive and slow step, perhaps the most critical in the overall process. This paper gives an updated review of the biotechnological advances to improve biogas production by microbial enzymatic hydrolysis of different complex organic matter for converting them into fermentable structures. A number of authors have reported significant improvement in biogas production when crude and commercial enzymes are used in the pretreatment of complex organic matter. There have been studies on the improvement of biogas production from lignocellulolytic materials, one of the largest and renewable sources of energy on earth, after pretreatment with cellulases and cellulase-producing microorganisms. Lipids (characterised as oil, grease, fat, and free long chain fatty acids, LCFA) are a major organic compound in wastewater generated from the food processing industries and have been considered very difficult to convert into biogas. Improved methane yield has been reported in the literature when these lipid-rich wastewaters are pretreated with lipases and lipase-producing microorganisms. The enzymatic treatment of mixed sludge by added enzymes prior to anaerobic digestion has been shown to result in improved degradation of the sludge and an increase in methane production. Strategies for enzyme dosing to enhance anaerobic digestion of the different complex organic rich materials have been investigated. This review also highlights the various challenges and opportunities that exist to improve enzymatic hydrolysis of complex organic matter for biogas production. The arguments in favor of enzymes to pretreat complex biomass are compelling. The high cost of commercial enzyme production, however, still limits application of enzymatic hydrolysis in full-scale biogas production plants, although production of low-cost enzymes and genetic engineering are addressing this issue.     

Enzyme research and applications in biotechnological intensification of biogas production

Biogas technology provides an alternative source of energy to fossil fuels in many parts of the world. Using local resources such as agricultural crop remains, municipal solid wastes, market wastes and animal waste, energy (biogas), and manure are derived by anaerobic digestion. The hydrolysis process, where the complex insoluble organic materials are hydrolysed by extracellular enzymes, is a rate-limiting step for anaerobic digestion of high-solid organic solid wastes. Biomass pretreatment and hydrolysis are areas in need of drastic improvement for economic production of biogas from complex organic matter such as lignocellulosic material and sewage sludge. Despite development of pretreatment techniques, sugar release from complex biomass still remains an expensive and slow step, perhaps the most critical in the overall process. This paper gives an updated review of the biotechnological advances to improve biogas production by microbial enzymatic hydrolysis of different complex organic matter for converting them into fermentable structures. A number of authors have reported significant improvement in biogas production when crude and commercial enzymes are used in the pretreatment of complex organic matter. There have been studies on the improvement of biogas production from lignocellulolytic materials, one of the largest and renewable sources of energy on earth, after pretreatment with cellulases and cellulase-producing microorganisms. Lipids (characterised as oil, grease, fat, and free long chain fatty acids, LCFA) are a major organic compound in wastewater generated from the food processing industries and have been considered very difficult to convert into biogas. Improved methane yield has been reported in the literature when these lipid-rich wastewaters are pretreated with lipases and lipase-producing microorganisms. The enzymatic treatment of mixed sludge by added enzymes prior to anaerobic digestion has been shown to result in improved degradation of the sludge and an increase in methane production. Strategies for enzyme dosing to enhance anaerobic digestion of the different complex organic rich materials have been investigated. This review also highlights the various challenges and opportunities that exist to improve enzymatic hydrolysis of complex organic matter for biogas production. The arguments in favor of enzymes to pretreat complex biomass are compelling. The high cost of commercial enzyme production, however, still limits application of enzymatic hydrolysis in full-scale biogas production plants, although production of low-cost enzymes and genetic engineering are addressing this issue.