Do wood-based panels made with agro-industrial residues provide environmentally benign alternatives? An LCA case study of sugarcane bagasse addition to particle board manufacturing

Purpose

Sugarcane bagasse is one of the main agro-industrial residues which can be used to produce wood-based panels. However, more investigations related to its environmental performance assessment are needed, focusing on questions such as: Does it provide environmental benefits? What are its main environmental impacts? Could it substitute wood as raw material? Accordingly, this paper presents a life cycle assessment (LCA) study of particle board manufactured with sugarcane bagasse residues.

Methods

The cradle-to-gate assessment of 1 m³ of particle board made with sugarcane bagasse (PSB) considered three main subsystems: bagasse generation, bagasse distribution, and PSB production. For the inventory of PSB, dataset from two previous LCA studies related to the conventional particle board production and the ethanol life cycle for the Brazilian context were used. The allocation criterion for the bagasse generation subsystem was 9.08 % (economic base). The potential environmental impact phase was assessed by applying the CML and USEtox methods. PSB was compared with the conventional particle board manufactured in Brazil by the categories of the CML and USETox, and including land use indicators. Finally, two scenarios were analyzed to evaluate the influence of the allocation criteria and the consumption of sugarcane bagasse.

Results and discussion

All hotspots identified by CML and USETox methods are mainly related to the PSB production subsystem (24–100 % of impacts) due to heavy fuel oil, electricity, and urea-formaldehyde resin supply chain. The bagasse generation subsystem was more relevant to the eutrophication category (75 % of impacts). The bagasse distribution subsystem was not relevant because the impacts on all categories were lower than 1 %. PSB can substitute the conventional particle board mainly because of its lower contribution to abiotic depletion and ecotoxicity. Regarding land use impacts, PSB showed lower values according to all indicators (38–40 % of all impacts), which is explained by the lower demand for land occupation in comparison to that of the traditional particle board.

Conclusions

PSB can replace the traditional particle board due to its better environmental performance. The analysis of the economic allocation criterion was relevant only for the EP category, being important to reduce diesel and N-based fertilizers use during sugarcane cultivation. Regarding the influence of the sugarcane bagasse consumption, it is suggested that the sugarcane bagasse be mixed up to 75 % during particle board manufacturing so that good quality properties and environmental performance of panels can be provided.     

Environmental impact of thin-film GaInP/GaAs and multicrystalline silicon solar modules produced with solar electricity

Background, aim, and scope  The environmental burden of photovoltaic (PV) solar modules is currently largely determined by the cumulative input of fossil energy used for module production. However, with an increased focus on limiting the emission of CO₂ coming from fossil fuels, it is expected that renewable resources, including photovoltaics, may well become more important in producing electricity. A comparison of the environmental impacts of PV modules in case their life cycle is based on the use of PV electricity in contrast to conventional electricity can elucidate potential environmental drawbacks in an early stage of development of a solar-based economy. The goal of this paper is to show for ten impact categories the environmental consequences of replacing fossil electricity with solar electricity into the life cycle of two types of PV modules. Materials and methods  Using life cycle assessment (LCA), we evaluated the environmental impacts of two types of PV modules: a thin-film GaInP/GaAs tandem module and a multicrystalline silicon (multi-Si) module. For each of the modules, the total amount of fossil electricity required in the life cycle of the module was substituted with electricity that is generated by a corresponding PV module. The environmental impacts of the modules on the midpoint level were compared with those of the same modules in case their life cycle is based on the use of conventional electricity. The environmental impacts were assessed for Western European circumstances with an annual solar irradiation of 1000 kWh/m². For the GaInP/GaAs module, the environmental impacts of individual production steps were also analysed. Results  Environmental burdens decreased when PV electricity was applied in the life cycle of the two PV modules. The impact score reductions of the GaInP/GaAs module were up to a factor of 4.9 (global warming). The impact score reductions found for the multi-Si module were up to a factor of 2.5 (abiotic depletion and global warming). Reductions of the toxicity scores of both module types were smaller or negligible. This is caused by a decreased use of fossil fuels, on the one hand, and an increased consumption of materials for the production of the additional solar modules used for generating the required PV electricity on the other. Overall, the impact scores of the GaInP/GaAs module were reduced more than the corresponding scores of the multi-Si module. The contribution analysis of the GaInP/GaAs module production steps indicated that for global warming, the cell growth process is dominant for supply with conventional electricity, while for the solar scenario, the frame becomes dominant. Regarding freshwater aquatic ecotoxicity scores associated with the life cycle of the GaInP/GaAs module, the cell growth process is dominant for supply with conventional electricity, while the reactor system for the cell growth with the associated gas scrubbing system is dominant for the solar scenario. Discussion  There are uncertainties regarding the calculated environmental impact scores. This paper describes uncertainties associated with the used economic allocation method, and uncertainties because of missing life cycle inventory data. For the GaInP/GaAs module, it was found that the global warming impact scores range from −66% to +41%, and the freshwater aquatic ecotoxicity scores (for an infinite time horizon) range from −40% to +300% compared to the default estimates. For both impact categories, the choices associated with the allocation of gallium, with the electricity mix, with the conversion efficiency of the commercially produced GaInP/GaAs cells, and with the yield of the cell growth process are most influential. For freshwater aquatic ecotoxicity, the uncertainty concerning the lifetime of the reactor system for the GaInP/GaAs cell growth process and the gas scrubbing system is particularly relevant. Conclusions  Use of PV electricity instead of fossil electricity significantly reduces the environmental burdens of the GaInP/GaAs and the multi-Si module. The reductions of the toxicity scores, however, are smaller or negligible. Toxicity impacts of the GaInP/GaAs cells can be reduced by improvement of the yield of the cell growth process, a reduced energy demand in the cell growth process, reduction of the amount of stainless steel in the cell growth reactor system and the gas scrubbing system, and a longer lifetime of these systems. Recommendations and perspectives  Because the greenhouse gas emissions associated with the production of fossil-fuel-based electricity have an important share in global warming on a world-wide scale, switching to a more extensive use of solar power is helpful to comply with the present international legislation on the area of global warming reduction. As reductions in toxicity impact scores are smaller or negligible when fossil electricity is replaced by PV electricity, it is desirable to give specific attention to the processes which dominantly contribute to these impact categories. Furthermore, in this study, a shift in ranking of several environmental impacts of the modules has been found when PV electricity is used instead of fossil electricity. The results of a comparative LCA can thus be dependent of the electricity mix used in the life cycles of the assessed products. Electronic supplementary material  The online version of this article (doi:) contains supplementary material, which is available to authorized users.     

Life cycle inventory of medium density fibreboard

Goal, Scope and Background Wood is the most important renewable material. The management of wood appears to be a key action to optimise the use of resources and to reduce the environmental impact associated with mankind’s activities. Wood-based products must be analysed considering the two-fold nature of wood, commonly used as a renewable material or regenerative fuel. Relevant, up-to-date environmental data are needed to allow the analysis of wood-based products. The main focus of this study is to provide comprehensive data of one key wood board industry such as the Medium Density Fibreboard (MDF). Moreover, the influence of factors with strong geographical dependence, such as the electricity profile and final transport of the product, is analysed. In this work, International Organization for Standardization standards (ISO 14040-43) and Ecoindicator 99 methodology have been considered to quantify the potential environmental impact associated to the system under study. Three factories, considered representative of the ‘state of art’, were selected to study the process in detail: two Spanish factories and a Chilean one, with a process production of around 150,000 m³ per year. The system boundaries included all the activities taking place into the factory as well as the activities linked to the production of the main chemicals used in the process, energy inputs and transport. All the data related to the inputs and outputs of the process were obtained by on-site measurements during a one-year period. A sensitive analysis was carried out taking into account the influence of the final transport of the product and the dependence on the electricity generation profile. Life Cycle Inventory Analysis LCI methodology has been used for the quantification of the impacts of the MDF manufacture. The process chain can be subdivided in three main subsystems: wood preparation, board shaping and board finishing. The final transport of the product was studied as a different subsystem, considering scenarios from local to transoceanic distribution and three scenarios of electricity generation profile were assessed. The system was characterised with Ecoindicator 99 methodology (hierarchic version) in order to identify the ‘hot spots’. Damage to Human Health, Ecosystem Quality and Resources are mainly produced by the subsystem of Wood Preparation (91.1%, 94.8% and 94.1%, respectively). The contribution of the subsystem of Board Finishing is considerably lower, but also significant, standing for the 5.8% of the damage to HH and 5.5% of the damage to Resources. Condusions With the final aim of creating a database of wood board manufacture, this work was focused in the identification and characterisation of one of the most important wood-based products: Medium Density Fibreboard. Special attention has been paid in the inventory analysis stage of the MDF industry. The results of the sensitive analysis showed a significant influence of both the final transport of the product and the electricity generation profile. Thus, the location of MDF process is of paramount importance, as both aspects have considerable site-dependence. Recommendations and Perspectives Research continues to be conducted to identify the environmental burdens associated to the materials of extended use. In this sense, future work can be focused on the comparison of different materials for specific applications.     

Do green wooden composites using lignin-based binder have environmentally benign alternatives? A preliminary LCA case study in China

Purpose

Nowadays, formaldehyde emissions from petroleum-based adhesives contribute considerably to environmental problems and are a constraint to the development of forest-based industries. Although many efforts are being made to develop new lignin-based adhesives for panels, very few studies were carried out via life cycle assessment (LCA). This study aims to assess the life cycle of green wooden composites by using hybrid-modified ammonium lignosulfonate (HMAL) as the binder and investigate the possibility of lignin-based binder to be a good alternative.

Methods

This study is a step further of the previous work conducted on HMAL as an alternative binder for medium-density fiberboard (MDF) or, in other words, the wooden composite made from HMAL and wood fiber (WF). LCA was carried out to assess the environmental impacts during the life cycle of the new manufacturing process of HMAL/WF production using ReCiPe 1.08 Endpoint and IPCC global warming potential (GWP) method built into the GaBi version 6.0 software. The production system involved two subsystems: raw material supply and board manufacture. Meanwhile, a comparative LCA of conventional MDF, with three main damage categories and GWP, was also carried out.

Results and discussion

The hydrogen peroxide (H₂O₂) production, electricity, and the HMAL/WF manufacturing stages had the greatest environmental impact. The comparative results pointed out that HMAL/WF production is environmentally superior to conventional MDF in general. Due to the environmental impacts associated with the HMAL binder, a sensitivity analysis was carried out. Suggestions were made for a cleaner production, in which the H₂O₂ dose was reduced to 24 wt%.

Conclusions

H₂O₂ use, energy, and electricity consumption are main contributors to most impact categories, which help us to find the potential improvements of sustainability, choose the appropriate HMAL technology, and optimize the HMAL/WF system. Feasible production processes and life cycle costs are factors that still need to be studied.

     

Life cycle assessment of natural gas power plants in Thailand

Background, aim, and scope  The main primary energy for electricity in Thailand is natural gas, accounting for 73% of the grid mix. Electricity generation from natural gas combustion is associated with substantial air emissions. The two technologies currently used in Thailand, thermal and combined cycle power plant, have been evaluated for the potential environmental impacts in a “cradle-to-grid” study according to the life cycle assessment (LCA) method. This study evaluates the environmental impacts of each process of the natural gas power production over the entire life cycle and compares two different power plant technologies currently used in Thailand, namely, combined cycle and thermal. Materials and methods  LCA is used as a tool for the assessment of resource consumption and associated impacts generated from utilization of natural gas in power production. The details follow the methodology outlined in ISO 14040. The scope of this research includes natural gas extraction, natural gas separation, natural gas transmission, and natural gas power production. Most of the inventory data have been collected from Thailand, except for the upstream of fuel oil and fuel transmission, which have been computed from Greenhouse gases, Regulated Emissions, and Energy use in Transportation version 1.7 and Global Emission Model for Integrated Systems version 4.3. The impact categories considered are global warming, acidification, photochemical ozone formation, and nutrient enrichment potential (NEP). Results  The comparison reveals that the combined cycle power plant, which has a higher efficiency, performs better than the thermal power plant for global warming potential (GWP), acidification potential (ACP), and photochemical ozone formation potential (POCP), but not for NEP where the thermal power plant is preferable. Discussion  For the thermal power plant, the most significant environmental impacts are from power production followed by upstream of fuel oil, natural gas extraction, separation, and transportation. For the combined cycle power plant, the most significant environmental impacts are from power production followed by natural gas extraction, separation, and transportation. The significant difference between the two types of power production is mainly from the combustion process and feedstock in power plant. Conclusions  The thermal power plant uses a mix of natural gas (56% by energy content) and fuel oil (44% by energy content); whereas, the combined cycle power plant operates primarily on natural gas. The largest contribution to GWP, ACP, and NEP is from power production for both thermal as well as combined cycle power plants. The POCP for the thermal power plant is also from power production; whereas, for combined cycle power plant, it is mainly from transmission of natural gas. Recommendations and perspectives  In this research, we have examined the environmental impact of electricity generation technology between thermal and combined cycle natural gas power plants. This is the overview of the whole life cycle of natural gas power plant, which will help in decision making. The results of this study will be useful for future power plants as natural gas is the major feedstock being promoted in Thailand for power production. Also, these results will be used in further research for comparison with other feedstocks and power production technologies.     

A diagnostic model for green productivity assessment of manufacturing processes

Goal, Scope and Background  Green Productivity (GP) is a new paradigm in sustainable manufacturing where resource conservation and waste minimization constitute the strategy in simultaneously enhancing environmental performance and productivity. This productivity approach to the sustainability of industries requires the adoption of clean production technology and the development of appropriate indicators and instruments to measure environmental performance in a continuous improvement strategy that focuses on the manufacturing stage of the product life cycle. The analysis may be expanded to include the entire life cycle with increasing details on impacts, improvement strategies and indicators. Methods  The study proposes a methodology for GP assessment that integrates the essential components of life cycle assessment (LCA) and multicriteria decision analysis specifically the analytic hierarchy process (AHP). LCA provides a systematic and holistic perspective for GP analysis that spans inventory, impact and improvement assessment. The AHP is utilized as a decision framework and valuation tool for impact and improvement assessment to come up with priority weights. Indicators are derived and measured from a streamlined LCA focused on a number of parameters within the gate-to-gate analysis to demonstrate the GP concept in relation to resource utilization and waste minimization. An input-output approach using a suitable material balance in a scenario analysis provides the basis of GP performance measurement. Results and Conclusion  The diagnostic model is applied on a semiconductor assembly/packaging operation. From the streamlined life cycle inventory, impact factors were derived for water resource depletion (WRD), energy resource depletion (ERD), human toxicity-air (HTA), human toxicity-land (HTL), human toxicity-water (HTW), aquatic ecotoxicity (ETA) and terrestrial ecotoxicity (ETT). Valuation of impact factors using the AHP showed the high significance of ETT, HTL, WRD and ERD. This especially reflects the impact of the industry on the solid waste problem as a result of emissions to land associated with human toxicity and ecotoxicity effects and the intensive use of water and energy resources. Using scenario analysis, the effect of implementing a process-based improvement technique on a product-specific operation was determined and the highest values in GP are for energy utilization, water utilization and terrestrial ecotoxicity. Recommendation and Perspective  Expert system technology was explored in developing a diagnostic prototype that emulates how human experts diagnose green productivity of manufacturing processes. The aim was to investigate how such a diagnosis could be performed in an intelligent fashion that it is also easily accessible as a decision support for industries. The expert system model will provide flexibility in testing the relationships of environmental performance and productivity parameters as well as in preserving and disseminating valuable human expertise in GP program implementation. This is a continuing research effort that is building the knowledge base for GP assessment. It will include case studies over a wider range or level of detail regarding the impacts and improvement techniques and the other stages of the product life cycle.     

Life cycle assessment of medium density particleboard (MDP) produced in Brazil

Purpose

The wood panel industry is one of the most important forest-based industries in Brazil. The medium density particleboard (MDP) is currently produced and consumed worldwide and represents about 50 % of the wood panel industry in Brazil. Unlike other regions, Brazilian MDP is produced from dedicated eucalyptus plantations and heavy fuel oil is an important energy source in MDP manufacture, which may result in a different environmental profile. This paper presents a life cycle assessment of MDP panel produced in Brazil and suggests improvement opportunities by assessing alternative production scenarios.

Methods

The cradle-to-gate assessment of 1 m³ of MDP produced in Brazil considered two main subsystems: forest and industrial production. Detailed inventories for Brazilian eucalyptus production and MDP industrial production were collected as a result of technical visits to Brazilian MDP producers (foreground systems) as well as literature review (mainly background systems). The potential environmental impacts of MDP were assessed in terms of seven impact categories using CML (abiotic depletion, acidification, global warming, eutrophication, and photochemical oxidation) and USEtox (ecotoxicity and human toxicity) impact assessment methods in order to identify the main hotspots.

Results and discussion

The industrial production was responsible for most of the impacts in all impact categories, except ecotoxicity (EC). The main hotspots identified were the use of heavy fuel oil (HFO) as a thermal energy source in MDP manufacture and the production of urea–formaldehyde (UF) resin used as synthetic adhesive. Glyphosate herbicide application in soil in forestry operations was the main responsible for the impacts in EC. Scenarios for HFO substitution were assessed and results showed that substituting HFO for in-mill wood residues or diesel leads to reduced environmental impacts.

Conclusions

The identification of the main hotspots in the MDP life cycle can assist the wood panel industry to improve their environmental profile. Further research should focus on UF resin production in order to reduce its environmental impacts as well as the possibility of using alternatives resins. Other sources of wood for MDP production could also be investigated (e.g., pine wood and wood residues) to assess potential improvements.     

Renewable Energy and Carbon Management in the Cradle‐to‐Cradle Certification: Limitations and Opportunities

As part of the Cradle to Cradle^® (C2C) certification program, the C2C certification criterion, Renewable Energy and Carbon Management (RE&CM), focuses on use of electricity from renewable energy (RE) and direct greenhouse gas offsets in the manufacturing stage and, to a limited extent, on the cradle to gate only at the highest level of certification. The aim of this study is to provide decision makers with a quantified overview of possible limitations of that C2C certification requirement and potential gains by introducing a full life cycle assessment (LCA) perspective to the scheme. Scenario analysis was used to perform an LCA of an aluminum can system representing different levels of the C2C certification criterion, RE&CM, considering different strategies to achieve 100% RE in the manufacturing stage. The adoption of a broader life cycle RE perspective was considered through the implementation of electricity from renewable sources from cradle to grave. Our results show that compliance with the current RE&CM certification framework offers limited benefits, that is, significant reduction for climate change, but negligible reductions for other environmental impacts (e.g., particulate matter and acidification). However, increasing the share of RE in the primary aluminum production from a full life cycle perspective can greatly increase the environmental benefits brought up by the C2C certification not only for climate change, but also for the broader range of impact categories. In our striving toward environmental sustainability, which often cannot be approximated by climate‐change impacts alone, we therefore recommend decision makers in industries to combine the C2C certification with LCA when they define strategies for the selection of RE and raw materials suppliers.     

A life cycle comparison of disposal and beneficial use of coal combustion products in Florida

Background, aim, and scope  Beneficial use of coal combustion products (CCPs) in industrial or construction operations has the potential to minimize environmental and human health impacts that would otherwise be associated with disposal of CCPs in the life cycle of coal used for electricity generation. To assess opportunities for reducing impacts associated with four CCP materials considered in this study, fly ash, bottom ash, boiler slag, and flue gas desulfurization (FGD) material, this paper reports results of expanding a life cycle inventory of raw material and emissions (part 1 of this series of papers) by performing life cycle impact assessment on five scenarios of CCP management. Materials and methods  SimaPro 5.1 software (PRé Consultants) was used to calculate comparative environmental impacts of all scenarios using CML2001 and Environmental Design of Industrial Products 1997 midpoint impact assessment methods and Heirarchist and Individualist levels of the Eco-indicator 99 end point method. Trends were compared for global and local environmental and human health impact categories of global warming, acidification, smog formation, human toxicity, and ecotoxicity. Results  In each impact category, beneficial use of fly ash, bottom ash, and FGD material resulted in a reduced impact compared to disposal of these materials. The extent to which beneficial use reduced impacts depended on several factors, including the impact category in consideration, the magnitude of potentially avoided impacts associated with producing raw materials that CCPs replace, and the potential impact of CCP disposal methods. Global warming impacts were reduced by the substitution of fly ash for Portland cement in concrete production, as production of Portland cement generates large quantities of CO₂. However, for categories of global warming, smog formation, and acidification, impact reductions from CCP beneficial use are small, less than 6%, as these impacts were attributable, in greater part, to upstream processes of coal mining, transportation, and combustion. Human toxicity and ecotoxicity categories showed larger but more varied reductions, from 0% to 50%, caused by diverting CCPs from landfills and surface impoundments. Discussion  When comparing beneficial use scenarios, the four impact assessment methods used showed similar trends in categories of global warming, acidification, and smog formation. However, results diverged for human toxicity and ecotoxicity categories due to the lack of consensus among methods in classification and characterization of impacts from heavy metal release. Similarly, when assessing sensitivity of these results to changes in assumptions or system boundaries, human toxicity and ecotoxicity categories were most susceptible to change, while other impact categories had more robust results. Conclusions  Impact assessment results showed that beneficial use of CCPs presented opportunities for reduced environmental impacts in the life cycle of coal combusted for electricity generation, as compared to the baseline scenario of 100% CCP disposal, although the impact reductions varied depending on the CCPs used, the ultimate beneficial use, and the impact category in consideration. Recommendations and perspectives  As regulators and electric utilities increasingly consider viability and economics of the use of CCPs in various applications, this study provides a first-basis study of selected beneficial use alternatives. With these initial results, future studies should be directed towards beneficial uses that promise significant economic and environmental savings, such as use of fly ash in concrete, to quantify the currently unknown risk of these applications.     

Environmental life cycle assessment of a commercial office building in Thailand

Background, aim, and scope  To minimize the environmental impacts of construction and simultaneously move closer to sustainable development in the society, the life cycle assessment of buildings is essential. This article provides an environmental life cycle assessment (LCA) of a typical commercial office building in Thailand. Almost all commercial office buildings in Thailand follow a similar structural, envelope pattern as well as usage patterns. Likewise, almost every office building in Thailand operates on electricity, which is obtained from the national grid which limits variability. Therefore, the results of the single case study building are representative of commercial office buildings in Thailand. Target audiences are architects, building construction managers and environmental policy makers who are interested in the environmental impact of buildings. Materials and methods  In this work, a combination of input–output and process analysis was used in assessing the potential environmental impact associated with the system under study according to the ISO14040 methodology. The study covered the whole life cycle including material production, construction, occupation, maintenance, demolition, and disposal. The inventory data was simulated in an LCA model and the environmental impacts for each stage computed. Three environmental impact categories considered relevant to the Thailand context were evaluated, namely, global warming potential, acidification potential, and photo-oxidant formation potential. A 50-year service time was assumed for the building. Results  The results obtained showed that steel and concrete are the most significant materials both in terms of quantities used, and also for their associated environmental impacts at the manufacturing stage. They accounted for 24% and 47% of the global warming potential, respectively. In addition, of the total photo-oxidant formation potential, they accounted for approximately 41% and 30%; and, of the total acidification potential, 37% and 42%, respectively. Analysis also revealed that the life cycle environmental impacts of commercial buildings are dominated by the operation stage, which accounted for approximately 52% of the total global warming potential, about 66% of the total acidification potential, and about 71% of the total photo-oxidant formation potential, respectively. The results indicate that the principal contributor to the impact categories during the operation phase were emissions related to fossil fuel combustion, particularly for electricity production. Discussion  The life cycle environmental impacts of commercial buildings are dominated by the operation stage, especially electricity consumption. Significant reductions in the environmental impacts of buildings at this stage can be achieved through reducing their operating energy. The results obtained show that increasing the indoor set-point temperature of the building by 2°C, as well as the practice of load shedding, reduces the environmental burdens of buildings at the operation stage. On a national scale, the implementation of these simple no-cost energy conservation measures have the potential to achieve estimated reductions of 10.2% global warming potential, 5.3% acidification potential, and 0.21% photo-oxidant formation potential per year, respectively, in emissions from the power generation sector. Overall, the measures could reduce approximately 4% per year from the projected global warming potential of 211.51 Tg for the economy of Thailand. Conclusions  Operation phase has the highest energy and environmental impacts, followed by the manufacturing phase. At the operation phase, significant reductions in the energy consumption and environmental impacts can be achieved through the implementation of simple no-cost energy conservation as well as energy efficiency strategies. No-cost energy conservation policies, which minimize energy consumption in commercial buildings, should be encouraged in combination with already existing energy efficiency measures of the government. Recommendations and perspectives  In the long run, the environmental impacts of buildings will need to be addressed. Incorporation of environmental life cycle assessment into the current building code is proposed. It is difficult to conduct a full and rigorous life cycle assessment of an office building. A building consists of many materials and components. This study made an effort to access reliable data on all the life cycle stages considered. Nevertheless, there were a number of assumptions made in the study due to the unavailability of adequate data. In order for life cycle modeling to fulfill its potential, there is a need for detailed data on specific building systems and components in Thailand. This will enable designers to construct and customize LCAs during the design phase to enable the evaluation of performance and material tradeoffs across life cycles without the excessive burden of compiling an inventory. Further studies with more detailed, reliable, and Thailand-specific inventories for building materials are recommended.     

Comparative life cycle assessment of two landfill technologies for the treatment of municipal solid waste

Goal and Scope  The potential environmental impacts associated with two landfill technologies for the treatment of municipal solid waste (MSW), the engineered landfill and the bioreactor landfill, were assessed using the life cycle assessment (LCA) tool. The system boundaries were expanded to include an external energy production function since the landfill gas collected from the bioreactor landfill can be energetically valorized into either electricity or heat; the functional unit was then defined as the stabilization of 600 000 tonnes of MSW and the production of 2.56x10⁸ MJ of electricity and 7.81x10⁸ MJ of heat. Methods  Only the life cycle stages that presented differences between the two compared options were considered in the study. The four life cycle stages considered in the study cover the landfill cell construction, the daily and closure operations, the leachate and landfill gas associated emissions and the external energy production. The temporal boundary corresponded to the stabilization of the waste and was represented by the time to produce 95% of the calculated landfill gas volume. The potential impacts were evaluated using the EDIP97 method, stopping after the characterization step. Results and Discussion  The inventory phase of the LCA showed that the engineered landfill uses 26% more natural resources and generates 81% more solid wastes throughout its life cycle than the bioreactor landfill. The evaluated impacts, essentially associated with the external energy production and the landfill gas related emissions, are on average 91% higher for the engineered landfill, since for this option 1) no energy is recovered from the landfill gas and 2) more landfill gas is released untreated after the end of the post-closure monitoring period. The valorization of the landfill gas to electricity or heat showed similar environmental profiles (1% more raw materials and 7% more solid waste for the heat option but 13% more impacts for the electricity option). Conclusion and Recommendations  The methodological choices made during this study, e.g. simplification of the systems by the exclusion of the identical life cycle stages, limit the use of the results to the comparison of the two considered options. The validity of this comparison could however be improved if the systems were placed in the larger context of municipal solid waste management and include activities such as recycling, composting and incineration.     

Integrating life cycle costs and environmental impacts of composite rail car-bodies for a Korean train

Background, aim, and scope  A coupled Life Cycle Costing and life cycle assessment has been performed for car-bodies of the Korean Tilting Train eXpress (TTX) project using European and Korean databases, with the objective of assessing environmental and cost performance to aid materials and process selection. More specifically, the potential of polymer composite car-body structures for the Korean Tilting Train eXpress (TTX) has been investigated. Materials and methods  This assessment includes the cost of both carriage manufacturing and use phases, coupled with the life cycle environmental impacts of all stages from raw material production, through carriage manufacture and use, to end-of-life scenarios. Metallic carriages were compared with two composite options: hybrid steel-composite and full-composite carriages. The total planned production for this regional Korean train was 440 cars, with an annual production volume of 80 cars. Results and discussion  The coupled analyses were used to generate plots of cost versus energy consumption and environmental impacts. The results show that the raw material and manufacturing phase costs are approximately half of the total life cycle costs, whilst their environmental impact is relatively insignificant (3–8%). The use phase of the car-body has the largest environmental impact for all scenarios, with near negligible contributions from the other phases. Since steel rail carriages weigh more (27–51%), the use phase cost is correspondingly higher, resulting in both the greatest environmental impact and the highest life cycle cost. Compared to the steel scenario, the hybrid composite variant has a lower life cycle cost (16%) and a lower environmental impact (26%). Though the full composite rail carriage may have the highest manufacturing cost, it results in the lowest total life cycle costs and lowest environmental impacts. Conclusions and recommendations  This coupled cost and life cycle assessment showed that the full composite variant was the optimum solution. This case study showed that coupling of technical cost models with life cycle assessment offers an efficient route to accurately evaluate economic and environmental performance in a consistent way.     

Integration of life cycle assessment in the environmental information system

Background, aim, and scope  As the sustainability improvement becomes an essential business task of industry, a number of companies are adopting IT-based environmental information systems (EIS). Life cycle assessment (LCA), a tool to improve environmental friendliness of a product, can also be systemized as a part of the EIS. This paper presents a case of an environmental information system which is integrated with online LCA tool to produce sets of hybrid life cycle inventory and examine its usefulness in the field application of the environmental management. Main features  Samsung SDI Ltd., the producer of display panels, has launched an EIS called Sustainability Management Initiative System (SMIS). The system comprised modules of functions such as environmental management system (EMS), green procurement (GP), customer relation (e-VOC), eco-design, and LCA. The LCA module adopted the hybrid LCA methodology in the sense that it combines process LCA for the site processes and input–output (IO) LCA for upstream processes to produce cradle-to-gate LCA results. LCA results from the module are compared with results of other LCA studies made by the application of different methodologies. The advantages and application of the LCA system are also discussed in light of the electronics industry. Results and discussion  LCA can play a vital role in sustainability management by finding environmental burden of products in their life cycle. It is especially true in the case of the electronics industry, since the electronic products have some critical public concerns in the use and end-of-life phase. SMIS shows a method for hybrid LCA through online data communication with EMS and GP module. The integration of IT-based hybrid LCA in environmental information system was set to begin in January 2006. The advantage of the comparing and regular monitoring of the LCA value is that it improves the system completeness and increases the reliability of LCA. By comparing the hybrid LCA and process LCA in the cradle-to-gate stage, the gap between both methods of the 42-in. standard definition plasma display panel (PDP) ranges from 1% (acidification impact category) to −282% (abiotic resource depletion impact category), with an average gap of 68.63%. The gaps of the impact categories of acidification (AP), eutrophication (EP), and global warming (GWP) are relatively low (less than 10%). In the result of the comparative analysis, the strength of correlation of three impact categories (AP, EP, GWP) shows that it is reliable to use the hybrid LCA when assessing the environmental impacts of the PDP module. Hybrid LCA has its own risk on data accuracy. However, the risk is affordable when it comes to the comparative LCA among different models of similar product line of a company. In the results of 2 years of monitoring of 42-in. Standard definition PDP, the hybrid LCA score has been decreased by 30%. The system also efficiently shortens man-days for LCA study per product. This fact can facilitate the eco-design of the products and can give quick response to the customer's inquiry on the product's eco-profile. Even though there is the necessity for improvement of process data currently available, the hybrid LCA provides insight into the assessments of the eco-efficiency of the manufacturing process and the environmental impacts of a product. Conclusions and recommendations  As the environmental concerns of the industries increase, the need for environmental data management also increases. LCA shall be a core part of the environmental information system by which the environmental performances of products can be controlled. Hybrid type of LCA is effective in controlling the usual eco-profile of the products in a company. For an industry, in particular electronics, which imports a broad band of raw material and parts, hybrid LCA is more practicable than the classic LCA. Continuous efforts are needed to align input data and keep conformity, which reduces data uncertainty of the system.     

Environmental Assessment of Single‐Walled Carbon Nanotube Processes

The environmental assessment of nanomanufacturing during the initial process design phase should lead to the development of competitive, safe, and environmentally responsible engineering and commercialization. Given the potential benefits and concerns regarding the use of single‐walled carbon nanotubes (SWNTs), three SWNT production processes have been investigated to assess their associated environmental impacts. These processes include arc ablation (arc), chemical vapor deposition (CVD), and high‐pressure carbon monoxide (HiPco). Without consideration of the currently unknown impacts of SWNT dispersion or other health impacts, life cycle assessment (LCA) methodology is used to analyze the environmental impact and provide a baseline for the environmental footprint of each manufacturing process. Although the technical attributes of the product resulting from each process may not be fully comparable, this study presents comparisons that show that the life cycle impacts are dominated by energy, specifically the electricity used in production. Under base case yield conditions, HiPco shows the lowest environmental impact, while the arc process has the lowest impact under best case yield conditions.     

Cradle-to-gate life cycle inventory and assessment of pharmaceutical compounds

Background, Goal and Scope  The research presented here represents one part of GlaxoSmithKline’s (GSK) efforts to identify and improve the life cycle impact profile of pharmaceutical products. The main goal of this work was to identify and analyze the cradle-to-gate environmental impacts in the synthesis of a typical Active Pharmaceutical Ingredient (API). A cradle-to-gate life cycle assessment of a commercial pharmaceutical product is presented as a case study. Methods  Life cycle inventory data were obtained using a modular gate-to-gate methodology developed in partnership with North Carolina State University (NCSU) while the impact assessment was performed utilizing GSK’s sustainability metrics methodology. Results and Discussion  Major contributors to the environmental footprint of a typical pharmaceutical product were identified. The results of this study indicate that solvent use accounts for a majority of the potential cradle-to-gate impacts associated with the manufacture of the commercial pharmaceutical product under study. If spent solvent is incinerated instead of recovered the life-cycle profile and impacts are considerably increased. Conclusions  This case study provided GSK with key insights into the life-cycle impacts of pharmaceutical products. It also helped to establish a well-documented approach to using life cycle within GSK and fostered the development of a practical methodology that is applicable to strategic decision making, internal business processes and other processes and tools.     

Life cycle assessment of recirculating aquaculture systems: A case of Atlantic salmon farming in China

Recirculating aquaculture systems (RAS) are an alternative technology to tackle the major environmental challenges associated with conventional cage culture systems. In order to systematically assess the environmental performance of RAS farming, it is important to take the whole life cycle into account so as to avoid ad hoc and suboptimal environmental measures. So far, the application of life cycle assessment (LCA) in aquaculture, especially to indoor RAS, is still in progress. This study reports on an LCA of Atlantic salmon harvested at an indoor RAS farm in northern China. Results showed that 1 tonne live‐weight salmon production required 7,509 kWh farm‐level electricity and generated 16.7 tonnes of CO₂ equivalent (eq), 106 kg of SO₂ eq, 2.4 kg of P eq, and 108 kg of N eq (cradle‐to‐farm gate). In particular, farm‐level electricity use and feed product were identified as primary contributors to eight of nine impact categories assessed (54–95% in total), except the potential marine eutrophication (MEU) impact (dominated by the grow‐out effluents). Among feed ingredients (on a dry‐weight basis), chicken meal (5%) and krill meal (8%) dominated six and three, respectively, of the nine impact categories. Suggested environmental improvement measures for this indoor RAS farm included optimization of stocking density, feeding management, grow‐out effluent treatment, substitution of feed ingredients, and selection of electricity generation sources. In a generic context, this study can contribute to a better understanding of the life cycle environmental impacts of land‐based salmon RAS operations, as well as science‐based communication among stakeholders on more eco‐friendly farmed salmon.