Soybean bio-refinery platform: enzymatic process for production of soy protein concentrate,soy protein isolate and fermentable sugar syrup

Soybean carbohydrate is often found to limit the use of protein in soy flour as food and animal feed due to its indigestibility to monogastric animal. In the current study, an enzymatic process was developed to produce not only soy protein concentrate and soy protein isolate without indigestible carbohydrate but also soluble reducing sugar as potential fermentation feedstock. For increasing protein content in the product and maximizing protein recovery, the process was optimized to include the following steps: hydrolysis of soy flour using an Aspergillus niger enzyme system; separation of the solid and liquid by centrifugation (10 min at 7500×g); an optional step of washing to remove entrapped hydrolysate from the protein-rich wet solid stream by ethanol (at an ethanol-to-wet-solid ratio (v/w) of 10, resulting in a liquid phase of approximately 60 % ethanol); and a final precipitation of residual protein from the sugar-rich liquid stream by heat treatment (30 min at 95 °C). Starting from 100 g soy flour, this process would produce approximately 54 g soy protein concentrate with 70 % protein (or, including the optional solid wash, 43 g with 80 % protein), 9 g soy protein isolate with 89 % protein, and 280 ml syrup of 60 g/l reducing sugar. The amino acid composition of the soy protein concentrate produced was comparable to that of the starting soy flour. Enzymes produced by three fungal species, A. niger, Trichoderma reesei, and Aspergillus aculeatus, were also evaluated for effectiveness to use in this process.     

Morphology and properties of soy protein isolate thermoplastics reinforced with chitin whiskers

Environmentally friendly thermoplastic nanocomposites were successfully developed using a colloidal suspension of chitin whiskers as a filler to reinforce soy protein isolate (SPI) plastics. The chitin whiskers, having lengths of 500 +/- 50 nm and diameters of 50 +/- 10 nm on average, were prepared from commercial chitin by acid hydrolysis. The dependence of morphology and properties on the chitin whiskers content in the range from 0 to 30 wt % for the glycerol plasticized SPI nanocomposites was investigated by dynamic mechanical thermal analysis, scanning electron microscopy, swelling experiment, and tensile testing. The results indicate that the strong interactions between fillers and between the filler and SPI matrix play an important role in reinforcing the composites without interfering with their biodegradability. The SPI/chitin whisker nanocomposites at 43% relative humidity increased in both tensile strength and Young's modulus from 3.3 MPa for the SPI sheet to 8.4 MPa and from 26 MPa for the SPI sheet to 158 MPa, respectively. Further, incorporating chitin whisker into the SPI matrix leads to an improvement in water resistance for the SPI based nanocomposites.     

Solution blowing of soy protein fibers

Solution blowing of soy protein (sp)/polymer blends was used to form monolithic nanofibers. The monolithic fibers were blown from blends of soy protein and nylon-6 in formic acid. The sp/nylon-6 ratio achieved in dry monolithic nanofibers formed using solution blowing of the blend was equal to 40/60. In addition, solution blowing of core-shell nanofibers was realized with soy protein being in the core and the supporting polymer in the shell. The shells were formed from nylon-6. The sp/nylon-6 ratio achieved in dry core-shell fibers was 32/68. The nanofibers developed in the present work contain significant amounts of soy protein and hold great potential in various applications of nonwovens.     

Solubility of soy lipophilic proteins: comparison with other soy protein fractions

Solubility of soy lipophilic proteins (LP) was studied as compared with that of other soy protein fractions. LP, β-conglycinin, glycinin, and soy protein isolate (N-SPI) were prepared under the condition to avoid heat denaturation. Solubility of LP was lower than that of other soy protein fractions under all the tested conditions varying in pH values and ionic strength. The solubility of LP was increased constantly by elevating temperature until 90 °C, whereas that of β-conglycinin and glycinin dropped at high temperature. Temperature-dependent change in solubility of N-SPI might reflect the balance among that of glycinin, β-conglycinin and LP. Based on the results of SDS-PAGE, determination of phospholipid content and Fourier Transform Infrared spectroscopy, we discussed the solubilization behavior of LP relating to its origin and composition.     

Dewatering fibrous sludge with soy protein

Sludge is typically conditioned with petroleum-based polymers such as cationic polyacrylamides (c-PAMs) prior to dewatering. It is shown that soy and whey proteins can function as sludge conditioners. High cake solids are obtained when fiber or fibrous sludge is dewatered after treatment with a crude soy flour hydrolysate. Filtrate turbidity is not reduced by the soy alone, but it can be significantly lowered with a small c-PAM supplement. The approach is demonstrated with wood pulp fiber and several paper mill sludges. The binding of soy protein to sludge solids is much weaker than that of c-PAM, but it still produces a denser cake because charge reversal is reduced. Although soy protein and sludge particles are both negatively charged overall they both contain positively charged groups that facilitate bonding. The cost:benefits of c-PAM supplemented soy protein are attractive when compared to a full c-PAM dose. In addition, the soy product has a green value.     

Role of soy isoflavones in the hypotriglyceridemic effect of soy protein in the rat

The present study was undertaken to determine whether isoflavones present in soy protein isolate contribute to the triglyceride-lowering effect of the protein relative to casein. Plasma triglyceride concentrations, their secretion rate into blood circulation, and post-heparin plasma lipoprotein lipase activity (a major determinant of intravascular catabolism of triglycerides) were measured in the fasted state in male Sprague-Dawley rats fed for 21 days one of three experimental diets varying in protein source (20% weight/weight): soy protein isolate, casein or casein to which 1.82 mg/g isoflavones (genistein and daidzein) were added to match the isoflavone content of soy protein isolate. Body weight gain was slightly lower in soy protein fed rats than in casein fed rats, but this effect was not statistically significant (P = 0.22). Casein plus isoflavones diet induced intermediary weight gain. A decrease in plasma total triglycerides was observed in rats fed soy protein and casein plus isoflavones compared with casein (P < 0.05), and there was a tendency to a positive correlation between weight gain and plasma triglyceride concentrations (r = 0.35, P = 0.06). However, no significant effect was observed on hepatic triglyceride concentrations, triglyceride secretion rate by the liver and post-heparin plasma lipoprotein lipase activity. These results show that soy protein isolate, in comparison with casein, has a hypotriglyceridemic effect in the rat and suggest that isoflavones may be responsible, at least in part, for this effect. The lowering effect of soy protein isolate and isoflavones on plasma triglyceride concentrations may be mediated by an alteration in energy balance, and possibly by the hepatic production of lipoproteins more susceptible to intravascular hydrolysis. Subtle but sustained changes in triglyceride secretion and post-heparin plasma lipoprotein lipase activity may also be implicated.     

Characterization of a phosphorus-potassium solution obtained during a protein concentrate process from sunflower flour. Application on rye-grass

The process that permits the ability to obtain a protein extract from defatted sunflower flour also produces a solution very rich in phosphorus (P) and potassium (K), which also contains small concentrations of humic substances. The aim of this study has been to determine the possible agricultural use of this extract. Therefore the phosphorus-potassium solution (experimental solution) was analyzed to determinate its pH and its content of nitrogen, proteins, organic carbon, humic substances potassium and phosphorous. The experimental solution was applied on rye-grass (Lolium multiflorum Lam.) and afterwards the results were analyzed we calculated the germination percentage and the fresh and dry weights that were obtained after each cut throughout the duration of the experiment. In addition the different pigment types (chlorophyll a, chlorophyll b and carotenoids) were quantified. The conclusions of the study examine how this time-stable experimental solution improves the long-term effects and also the level of pigments, especially carotenoids, of the plants that have been treated.     

Natural electroactive hydrogel from soy protein isolation

A natural electroactive protein hydrogel was prepared from soy protein isolate (SPI) solution by cross-linking with epichlorohydrin. Under electrical stimulus, such SPI hydrogel quickly bends toward one electrode, showing a good electroactivity. Because of its amphoteric nature, the SPI hydrogel bends either toward the anode (pH < 6) or cathode (pH > 6), depending on the pH of the electrolyte solution. Other factors, such as electric field strength, ionic strength and gel thickness also influence the electromechanical behavior of the SPI hydrogels. Moreover, this SPI hydrogel exhibits a good electroactive behavior under strong acidic (pH = 2 - 3) or basic (pH = 11 - 12) solutions, which is a significant improvement over two other kinds of natural electroactive hydrogels, i.e., chitosan/carboxymethylcellulose and chitosan/carboxymethylchitosan hydrogel, which we reported previously. The wide pH range and good electroactivity of this natural protein hydrogel suggests its great potential for microsensor and actuator applications, especially in the biomedical field, and also to increase the scope of natural polymer-based electroactive hydrogels.     

Biodegradable soy protein isolate-based materials: a review

Recently, there is an increasing interest of using bio-based polymers instead of conventional petroleum-based polymers to fabricate biodegradable materials. Soy protein isolate (SPI), a protein with reproducible resource, good biocompatibility, biodegradability, and processability, has a significant potential in the food industry, agriculture, bioscience, and biotechnology. Up to now, several technologies have been applied to prepare SPI-based materials with equivalent or superior physical and mechanical properties compared with petroleum-based materials. The aim of this review is focused on discussion of the advantages and limitations of native SPI as well as the bulk and surface modification strategies for SPI. Moreover, some applications of SPI-based materials, especially for food preservation and packaging technology, were discussed.     

Characterization of product capture resin during microbial cultivations

Various bioactive small molecules produced by microbial cultivation are degraded in the culture broth or may repress the formation of additional product. The inclusion of hydrophobic adsorber resin beads to capture these products in situ and remove them from the culture broth can reduce or prevent this degradation and repression. These product capture beads are often subjected to a dynamic and stressful microenvironment for a long cultivation time, affecting their physical structure and performance. Impact and collision forces can result in the fracturing of these beads into smaller pieces, which are difficult to recover at the end of a cultivation run. Various contaminating compounds may also bind in a non-specific manner to these beads, reducing the binding capacity of the resin for the product of interest (fouling). This study characterizes resin bead binding capacity (to monitor bead fouling), and resin bead volume distributions (to monitor bead fracture) for an XAD-16 adsorber resin used to capture epothilone produced during myxobacterial cultivations. Resin fouling was found to reduce the product binding capacity of the adsorber resin by 25–50%. Additionally, the degree of resin bead fracture was found to be dependent on the cultivation length and the impeller rotation rate. Microbial cultivations and harvesting processes should be designed in such a way to minimize bead fragmentation and fouling during cultivation to maximize the amount of resin and associated product harvested at the end of a run.     

Morphology and properties of soy protein and polylactide blends

Blends of soy protein (SP) and a semicrystalline polylactide (PLA) were prepared using a twin-screw extruder. The melt rheology, phase morphology, mechanical properties, water resistance, and thermal and dynamic mechanical properties were investigated on specimens prepared by injection molding of these blends. The melt flowability of soy-based plastics was improved through blending with PLA. Scanning electron microscopy revealed that a co-continuous phase structure existed in the blends with soy protein concentrate (SPC) to PLA ratios ranging from 30:70 to 70:30. SPC/PLA blends showed fine co-continuous phase structures, while soy protein isolate (SPI)/PLA blends presented severe phase coarsening. At the same SP to PLA ratios, SPC/PLA blends demonstrated a higher tensile strength than SPI/PLA blends. The water absorption of soy plastics was greatly reduced by blending with PLA. The compatibility was improved by adding 1-5 phr poly(2-ethyl-2-oxazoline) (PEOX) in the blends, and the resulting blends showed an obvious increase in tensile strength and a reduction in water absorption for SPI/PLA blends. The compatibility between SP and PLA was evaluated by mechanical testing, dynamic mechanical analysis (DMA), water absorption, and scanning electron microscopy (SEM) experiments. Differential scanning calorimetry (DSC) revealed that PLA in the blends was mostly amorphous in the injection molded articles, and SP accelerated the cold crystallization and could increase the final crystallinity of PLA in the blends.     

Characterization of soy protein hydrolysates and influence of its iron content on monoclonal antibody production by a murine hybridoma cell line

A challenging aspect with the use of protein hydrolysates in commercial manufacturing processes of recombinant therapeutic proteins is their impacts on the protein production due to a lack of understanding of batch-to-batch variability. Soy hydrolysates variability and its impact on fed-batch production of a recombinant monoclonal antibody (mAb) expressed in Sp2/0 cells were studied using 37 batches from the same vendor. The batch-to-batch variability of soy hydrolysates impacted cell growth, titer and product quality. Physicochemical characterization of batches confirmed that soy hydrolysates are mainly a source of amino acids and peptides containing lower amounts of other components such as carbohydrates and chemical elements in cell culture media. Soy hydrolysates composition of different batches was consistent except for trace elements. Statistical analyses identified iron as a potential marker of a poor process performance. To verify this correlation, two forms of iron, ferric ammonium citrate and ferrous sulfate, were added to a batch of soy hydrolysates associated to a low level of iron during cell culture. Both forms of iron reduced significantly cell growth, mAb titer and increased level of the acidic charge variants of the mAb. Consequently, trace element composition of soy hydrolysates or of all incoming raw materials might lead to significant impacts on process performance and product quality and therefore need to be tightly controlled.     

Fatigue resistance of acrylic resin denture base material reinforced with E-glass fibres

doi: 10.1111/j.1741‐2358.2011.00548.x
Fatigue resistance of acrylic resin denture base material reinforced with E‐glass fibres Objective: The purpose of the study was to determine the effect of different forms and concentrations (2.5, 3, 4, 5% by volume) of glass fibres (chopped strand mat, continuous and woven) on fatigue resistance of acrylic denture base resin. Material and Methods: The fatigue resistance was measured by applying repeated three‐point bending deflection to the specimens, the cycle frequency of 1.05 g and magnitude of deflection of 2.0 mm. The number of loading cycles needed to cause a fracture in the test specimen was considered the fatigue resistance of the specimen. Results: The results of this study revealed that the addition of three different glass fibre forms at all concentrations to acrylic resin did not produce a statistically significant increase in the fatigue resistance (p ≥ 0.05). This study also revealed that there were significant differences (p < 0.05) between glass fibres forms used concerning the effects on the fatigue resistance. Conclusion: This study showed that the woven glass fibres had a definite superiority over the chopped fibres and the continuous fibres in regard to the fatigue resistance of the acrylic denture base resin.     

Obtaining a protein concentrate from integral defatted sunflower flour

Proteins which are found in integral defatted sunflower flour (27% of protein in dry weight) allow us to produce a protein concentrate by means of extraction of proteins with a basic pH solution, followed by their precipitation with an acid pH solution. Once the suitable conditions for pH and temperature were fixed in order to carry out these processes, a solid proteic concentrate (71% of protein in dry weight) was obtained which was rich in glutamic and aspartic acids, with a liquid supernatant very rich in phosphorus and potassium, which might be used as an agricultural fertilizer.     

Encapsulation of fish oil using cyclodextrin and whey protein concentrate

The purpose of this study was to prepare fish oil capsules using Cyclodextrin and whey protein concentrate. γ-cyclodextrin was more effective than β-cyclodextrin in enhancing emulsion stability and encapsulation efficiency. Mixing a larger amount of γ-cyclodextrin with a smaller amount of whey protein concentrate caused smaller particles to be produced. The initial γ-cyclodextrin: whey protein concentrate: xanthan gum ratio was 0.8 : 0.2 : 0.5 this ratio showed 40% loanding capacity and 80% efficiency in the encapsulation of fish oil. In addition, the odor intensity of the encapsulated fish oil was decreased to 30% of its original value.     

Amino acid production from a sunflower wholemeal protein concentrate

A study was undertaken to investigate the influence of protein concentration and the addition of different doses of endopeptidase (Alcalase) and exopeptidase (Flavourzyme) on the sequential enzymatic hydrolysis of a protein concentrate obtained from defatted sunflower wholemeal. The results show that the greatest degree of hydrolysis (37.8%) is achieved by hydrolyzing an aqueous substrate with a 5% protein concentrate, and using a 0.02 g Alcalase/g of protein concentrate of the substrate. The aminograms performed reveal that the free amino acid found in the highest proportion in the hydrolysate was aspartic acid, which accounted for over 50% of the free amino acids present, regardless of the substrate concentration and the enzyme dosage used. Finally, the hydrolysate obtained from a substrate containing a 5% protein concentrate and a 0.02 g Alcalase/g of protein concentrate displayed characteristics that indicate its suitability for use as a vegetable-origin plant growth regulator.