Monitoring respiration and biological stability during sludge composting with a modified dynamic respirometer

A static electrolytic respirometer was adapted to work under dynamic conditions using an internal airflow recirculation system that passed air through sludge/straw solid mixtures. Airflow reduced oxygen transfer limitations and increased the maximum respiration rate and k_La values, indicating that the observed value may have been close to the actual biodegradation rate. Airflow caused sludge drying, so the sample moisture was controlled by air humidification. To apply the optimised respirometric technique, a pilotscale composting process was developed. Some commonly used respiration indices (RI₂₄, AT₄) were used to measure the final compost stability. RI₂₄ indices without airflow were underestimated during the thermophilic composting stage. Once the easily biodegradable carbon was consumed, the static and dynamic RI₂₄ indices were nearly identical. Because of the dynamic procedure, the respiration rate was likely controlled by the biochemical reaction and not by the mass transfer. The respiration indices indicated that the final compost was unstable.     

Compost convective airflow under passive aeration

For composting, passive aeration can save energy costs while being just as efficient as forced or active aeration. Passive aeration requires the proper design of aeration ducts, and thus, the proper prediction of the convective airflow rates created by the temperature differential between the compost and the ambient air. To establish such relationship, the temperature and convective air flow regimes of composts were investigated using three bulking agents (wood shavings, hay and straw), each at three moisture contents (MC-60%, 65% and 70%) spanning the normal values. All bulking agent and aeration treatments were aerated in duplicate under passive and active regimes. Laboratory vessels of 105 L were used for all treatments. Passive aeration treatments produced temperatures above 57 degrees C, as did the treatments actively aerated at 4 mg of air s(-1) kg(-1) of initial dry compost material. Compost MC had an effect only on the peak compost temperature, occurring between day 2 and 6. After 6 days of composting, MC no longer had any effect on temperature regime because of the loss of moisture by each mixture. A relationship was established between the Grasholf number (Gr-ratio of buoyancy to viscous forces) and the convective airflow rates, to size the aeration ducts for passive aeration. In general, convective airflow rates ranged from 1.5 to 0.7 mg of dry air s(-1) kg(-1) of initial compost dry matter, from day 0 to day 20, respectively, and for all compost treatments. This airflow rate sizes the aeration ducts installed under compost piles for passive aeration. As compared to straw where airflow rate dropped over a given level of Gr, wood shavings and hay were found to be more effective as bulking agents, as their airflow rate increased constantly with Gr.     

Changes in Bacterial and Fungal Communities across Compost Recipes,Preparation Methods,and Composting Times

Compost production is a critical component of organic waste handling, and compost applications to soil are increasingly important to crop production. However, we know surprisingly little about the microbial communities involved in the composting process and the factors shaping compost microbial dynamics. Here, we used high-throughput sequencing approaches to assess the diversity and composition of both bacterial and fungal communities in compost produced at a commercial-scale. Bacterial and fungal communities responded to both compost recipe and composting method. Specifically, bacterial communities in manure and hay recipes contained greater relative abundances of Firmicutes than hardwood recipes with hay recipes containing relatively more Actinobacteria and Gemmatimonadetes. In contrast, hardwood recipes contained a large relative abundance of Acidobacteria and Chloroflexi. Fungal communities of compost from a mixture of dairy manure and silage-based bedding were distinguished by a greater relative abundance of Pezizomycetes and Microascales. Hay recipes uniquely contained abundant Epicoccum, Thermomyces, Eurotium, Arthrobotrys, and Myriococcum. Hardwood recipes contained relatively abundant Sordariomycetes. Holding recipe constant, there were significantly different bacterial and fungal communities when the composting process was managed by windrow, aerated static pile, or vermicompost. Temporal dynamics of the composting process followed known patterns of degradative succession in herbivore manure. The initial community was dominated by Phycomycetes, followed by Ascomycota and finally Basidiomycota. Zygomycota were associated more with manure-silage and hay than hardwood composts. Most commercial composters focus on the thermophilic phase as an economic means to insure sanitation of compost from pathogens. However, the community succeeding the thermophilic phase begs further investigation to determine how the microbial dynamics observed here can be best managed to generate compost with the desired properties.     

A potential resource for bioconversion of domestic wastewater sludge

Twenty seven filamentous fungal strains representing five genera; Aspergillus, Penicillium, Trichoderma, Myriodontium and Pleurotus were isolated from four sources; domestic wastewater sludge cake (SC) from IWK (Indah Water Konsortium) wastewater treatment plant, palm oil mill effluent compost from Sri Ulu palm Oil Processing Mill, compost of plant debris, and fungal fruiting bodies from a rotten wood stump. Thirty-three strains/isolates were tested for their ability to convert domestic wastewater sludge into compost by assessing biomass production and growth rate on sludge enriched media. The strains/isolates Aspergillus niger, SS-T2008, WW-P1003 and RW-P1 512 produced the highest dry biomass at higher sludge supplemented culture media from their respective group (Aspergillus, Trichoderma, Penicillium and Basidiomycetes, respectively). This implied these strains are better adapted for growth at higher sludge rich substances, and subsequently may be efficient in bioconversion/biodegradation of sludge. The fungi isolated from ecological closely related sources were more amendable to adaptation in a sludge rich culture media.     

Humic substances change during the co-composting process of municipal solid wastes and sewage sludge

The change of the degree of stability of compost during the composting process was a kind of guideline for our study. This stability was estimated by monitoring the chemical fractionation (extraction of humic and fulvic acids, and humin) during two cycles of composting. Change of humin (H), humic-like acid carbon (CHA) and fulvic-like acid carbon (CFA) fractions during the composting process of municipal solid wastes were investigated using two windrows W1 (100% of municipal solid wastes) and W2 (60% of municipal solid wastes and 40% of dried sewage sludge). Humin and fulvic acid fractions in the two windrows decreased since the start of composting process and tend to stabilize. At the end of composting process, humic acid fraction is more important in the windrow without sludge (W1) than the one with sludge (W2). The humification indexes used in this study showed that the humic-like acid carbon fraction production takes place largely during the phase of temperature increase (thermophilic phase), and it appeared very active in the windrow W2. At the end of composting process, the E₄/E₆ ratio value indicated that the compost of W1 is more mature than the compost of W2. The humification ratio (HR) allowed a correct estimation of compost organic matter stabilization level.     

Bio-degradation of olive mill wastewater sludge by its co-composting with agricultural wastes

The use of maize straw (MS) or cotton waste (CW) as bulking agents in the composting of olive mill wastewater (OMW) sludge was compared by studying the organic matter (OM) mineralisation and humification processes during composting and the characteristics of the end products. Both composts were prepared in a pilot-plant using the Rutgers static-pile system. The use of CW instead of MS to compost OMW sludge extended both the thermophilic and bio-oxidative phases of the process, with higher degradation of polymers (mainly lignin and cellulose), a greater formation of nitrates, higher total nitrogen losses and a lower biological nitrogen fixation. The CW produced a compost with a more stabilised OM and more highly polymerised humic-like substances. In the pile with CW and OMW sludge, OM losses followed a first-order kinetic equation, due to OM degradation being greater at the beginning of the composting and remaining almost constant until the end of the process. However, in the pile with MS and OMW sludge this parameter followed a zero-order kinetic equation, since OM degraded throughout the process. The germination index indicated the reduction of phytotoxicity during composting.     

Sludge stabilization by composting: a Jordanian case study

Municipal sludge handling is a major problem facing wastewater treatment plants due to the high costs of treatment and disposal. This issue is of special importance in Jordan because of the critical economic situation as well as the lack of financial support for such nonprofit projects. This study investigates the possibility of solving this problem by testing a method of sludge stabilization that requires minimum initial and operating costs. The method tested here is sludge stabilization by composting which is an attempt to transform sludge into a safe, nuisance free, humus like product that can be applied safely to land and can become a source of income that would recover the costs of processing. Two types of composting systems were tested in this study, aerated static pile and windrow. Results obtained indicate that composting of dried sludge was not possible due to the extremely low moisture content; which was overcome by sludge seeding and mixing with amendment and bulking agents. This resulted in efficient stabilization and reduction of the amount of organic matter in the final compost. The experimental results obtained also indicate that both systems (aerated static pile and windrow) are efficient. The organic content of the sludge was reduced in the windrow system by 46% and in the aerated static pile by 66%. In addition, the total volatile solids had decreased in the windrow and the aerated pile by 26 and 73%, respectively. The heavy metals content of the final compost was examined and found to comply with the international standards.     

Bioremediation by Composting of Heavy Oil Refinery Sludge in Semiarid Conditions

The present work attempts to ascertain the efficacy of low cost technology (in our case, composting) as a bioremediation technique for reducing the hydrocarbon content of oil refinery sludge with a large total hydrocarbon content (250–300 g kg⁻¹), in semiarid conditions. The oil sludge was produced in a refinery sited in SE Spain The composting system designed, which involved open air piles turned periodically over a period of 3 months, proved to be inexpensive and reliable. The influence on hydrocarbon biodegradation of adding a bulking agent (wood shavings) and inoculation of the composting piles with pig slurry (a liquid organic fertiliser which adds nutrients and microbial biomass to the pile) was also studied. The most difficult part during the composting process was maintaining a suitable level of humidity in the piles. The most effective treatment was the one in which the bulking agent was added, where the initial hydrocarbon content was reduced by 60% in 3 months, compared with the 32% reduction achieved without the bulking agent. The introduction of the organic fertiliser did not significantly improve the degree of hydrocarbon degradation (56% hydrocarbon degraded). The composting process undoubtedly led to the biodegradation of toxic compounds, as was demonstrated by ecotoxicity tests using luminescent bacteria and tests on plants in Petri dishes.     

Composting of bio-waste, aerobic and anaerobic sludges--effect of feedstock on the process and quality of compost

In-vessel composting of three stocks with originally different degree of organic matter degradation was conducted for: (1) kitchen source-separated bio-waste (BW), (2) aerobic (AS) as well as (3) anaerobic sludges (AnS) from municipal wastewater treatment plant. Composting experiment lasted over a year. The highest activity of the process was in the BW compost. It was implied by the highest temperature, CO(2) release, ammonification and nitrification, intensive accumulation and removal of low-weight carboxylic acids (water- and NaOH-extractable). Between the sludges higher mineralization and CO2 release was in AnS, while ammonification and nitrification were higher in AS compost; no significant difference between sludge composts was noticed for dynamics of pH, conductivity, concentrations of LWCA, and some nutrient compounds and heavy metals. Nitrogen content of the final compost increased in BW, but decreased in AS and AnS. Phytotoxicity of Lepidium sativum was eliminated faster in sludge composts compared to BW compost.     

Composting of de-inking sludge from the recycled paper manufacturing industry

Composting of two different types of sludge from the recycled paper manufacturing industry was carried out at laboratory scale. Physico-chemical sludge (PCS) from the de-inking process and biological sludge (BS) from the wastewater treatment plant were composted and co-composted with and without addition of a bulking material. Despite its poor initial characteristics (relatively high C/N ratio, low organic content and moisture), PCS showed excellent behaviour in the composting process, reaching and maintaining thermophilic temperatures for more than 7 days at laboratory scale, and therefore complete hygienization. Pilot scale composting of PCS was also studied, and a respiratory quotient of 1.19 was obtained, indicating a full aerobic biological process. Respiration tests showed a complete stabilization of the material, with final values of the static respiration index in the range of 1.1 mg O2gTOM(-1)h(-1). Composting is proposed as a suitable technology for the effective recycling of this type of sludge from the recycled paper manufacturing industry.     

The influence of lignin content and temperature on the biodegradation of lignocellulose in composting conditions

The aim of this research was to study the influence of lignin content and composting temperature on the biodegradation of lignin-containing pulp and paper products in a controlled composting test (European standard prEN 14046). Lignin reduced the biodegradation of the samples, and there was a linear correlation between the lignin content and the biodegradation of pulp and paper products at 58°C. The influence of incubation temperature (35, 50 and 58°C) on biodegradation was studied using bleached kraft paper containing 0.2 wt% lignin and mechanical pulp (stone-ground wood) containing 24–27 wt% lignin. Mechanical pulp biodegraded better at lower temperatures, while kraft paper biodegraded well at all three temperatures. Microbial activity was evaluated by measuring CO₂ evolution and the change in ATP content, and fungal biomass by measuring the ergosterol content during the composting experiments. Kraft paper strongly increased microbial activity during the controlled composting test, but the activity returned to the background level at the end of the composting test. The proportion of sample carbon converted to microbial biomass carbon was considerably higher at lower incubation temperatures. Changes in microbial community structure during biodegradation of mechanical pulp and kraft paper at 50°C were studied by the PCR-based technique denaturing gradient gel electrophoresis. Changes in the microbial community were observed during the intensive degradation phase of kraft paper. Electronic Publication     

城市污泥强制通风堆肥过程中的生物学和化学变化特征

采用间竭式强制通风堆肥法进行的肥堆体积约4m3,堆肥时间为53d的污泥堆肥试验表明,堆肥的第2天即达高温阶段(≥55℃)并能保持8d,平均最高温度达68℃,局部温度达74℃.粪大肠杆菌由开始时的1.41×105个·g-1降至试验结束时的2.32×101个·g-1.污泥堆肥过程中挥发性固体,总有机C、水溶性有机C、固体有机 C/N比和水溶性有机 C/有机 N比下降明显,而 N、P及重金属含量有所升高.随着堆肥的进程,在前1周堆肥过程中产生的氨氮大幅下降,硝酸盐含量随之升高.相应地,pH在第1周内升高,随后降低.堆肥40d左右,水芹(Lepidiumsativum L.)种子发芽指数即可达 80%.综合堆肥过程中堆温和化学与生物学变化特点,表明污泥堆肥在40d左右基本上接近腐熟,50d后达到完全腐熟.产品外观呈黑褐色,蓬松,无明显异味.     

Characterising alternative recycled waste materials for use as green roof growing media in the U.K.

We characterised four recycled materials that have been manufactured into useful substrates for use on extensive green roofs. These were a crushed red brick (the U.K. industry standard substrate base and therefore used as a control) and three alternative pellets made from: clay and sewage sludge (waste clay from excavations, fly ash and sewage sludge), paper ash (from recycled newspapers) and carbonated limestone (from quarry fines). Investigations into optimal organic content – conifer-bark compost for plant nutrients – and characterisations such as pH, particle size distribution, loose bulk density, particle density, XRF and leachate analyses were performed. Greenhouse experiments showed significant interactions between the four aggregates and the amount of added organic material, meaning that organic addition did not have the same effect on plant growth in each aggregate. The addition of organics also significantly reduced the pH of the recycled aggregates, making growing conditions for plants more favourable in these substrates. Particle density and loose bulk density results have shown all substrates to be classed as lightweight aggregates and leaching analysis has confirmed that all substrates perform within legal leachate limits for drinking water. As all the aggregates are commercially available at similar costs to the crushed red brick control, we believe that the alternative substrates have great potential in the green roof market and as they can be locally sourced we would also suggest that they are as good, if not better, than the industry standard, both economically and environmentally.     

High-rate composting of barley dregs with sewage sludge in a pilot scale bioreactor

The feasibility of high-rate composting of barley dregs and sewage sludge was examined using a pilot scale bioreactor. A central composite design (CCD) was used to optimize the mix ratio of barley dregs/sewage sludge and moisture content. The performance of the bioreactor was monitored as a function of carbon decomposition rate (CDR) and total volatile solids (TVS) loss rate. The optimum range of mix ratio and moisture content was found to be 35-40% and 55-60%, respectively. High CO2 evolution rate (CER) and TVS loss rate were observed after 3 days of the composting and the compost was matured/stable after 7 days. Cardinal temperature model with inflection (CTMI) was used to analyze the compost stability with respect to CER as a parameter of composting efficiency. After examining the phytotoxicity, the compost can be promoted for land application.     

Priming effect as determined by adding 14C-glucose to modified controlled composting test

The development of new biodegradable packaging materials, especially biodegradable plastics, has created a need for biodegradability testing. The European standard for controlled composting test was used in this study for assessing if the addition of a test material results in excess CO₂ production in compost. This effect, designated as the priming effect, would give an erroneous result for biodegradation, which is based on CO₂ formation from the test material. Glucose was selected as a test substrate because it is the degradation product of starch and cellulose, which are major compounds of many packaging materials. Both ¹⁴C-glucose and non-labelled glucose was applied to nine compost samples of variable stability and agefrom two weeks to 1.5 years. CO₂ and ¹⁴CO₂ evolution were measured during the incubation. Biodegradation of glucose in unstable composts (age leq6 months) was negative and ¹⁴CO₂ evolution was poor, although the respective composts without glucose produced relatively high amounts of CO₂. It was concluded that a negative priming effect was observed in unstable composts, in which glucose remained mostly non-degraded and apparently inhibited the mineralization of native organic matter in the compost. In stable composts (age 6 months), biodegradation of glucose was high and approximately equal to ¹⁴C-glucose mineralization, i.e., the composts showed no priming effect. Young composts were unsuitable for controlled composting test due to lack of stability. It is important to ensure that the compost inoculum used for the test is sufficiently stable.     

Biodegradation of heavy oily sludge by a two-step inoculation composting process using synergistic effect of indigenous isolated bacteria

The impact of two-step inoculation of indigenous strains and their synergistic effect in the scaling-up of petroleum hydrocarbons biodegradation from a mineral-based medium (MBM) to a two-phase composting process were investigated. After isolating the strains KA3 and KA4 from heavy oily sludge (HOS), their emulsification index (E₂₄), bacterial adhesion to hydrocarbon (BATH), and oil degradation efficiency were evaluated in the MBM. Then, they were inoculated twice into the composting bioreactors lasted for the primary 8 weeks as the first phase (FP) and subsequent 8 weeks as the second phase (SP). The results indicated that the consortium of the two strains degraded 16-61% of crude oil (1-5% concentration) in the MBM. In the composting reactors, removals of 20 g kg⁻¹ initial concentration of total petroleum hydrocarbons (TPH) were found to be 63.95, 61.00, and 89.35% for the strains KA3, KA4, and their consortium, respectively. The computed biodegradation constants indicated the synergistic effect of the two strains and the effectiveness of the second-step inoculation. The study demonstrated the successful scaling-up of HOS biodegradation from MBM to the two-phase composting process through two-step inoculation of the isolated strains.     

Determination of thermal properties of composting bulking materials

Thermal properties of compost bulking materials affect temperature and biodegradation during the composting process. Well determined thermal properties of compost feedstocks will therefore contribute to practical thermodynamic approaches. Thermal conductivity, thermal diffusivity, and volumetric heat capacity of 12 compost bulking materials were determined in this study. Thermal properties were determined at varying bulk densities (1, 1.3, 1.7, 2.5, and 5 times uncompacted bulk density), particle sizes (ground and bulk), and water contents (0, 20, 50, 80% of water holding capacity and saturated condition). For the water content at 80% of water holding capacity, saw dust, soil compost blend, beef manure, and turkey litter showed the highest thermal conductivity (K) and volumetric heat capacity (C) (K: 0.12–0.81 W/m °C and C: 1.36–4.08 MJ/m³ °C). Silage showed medium values at the same water content (K: 0.09–0.47 W/m °C and C: 0.93–3.09 MJ/m³ °C). Wheat straw, oat straw, soybean straw, cornstalks, alfalfa hay, and wood shavings produced the lowest K and C values (K: 0.03–0.30 W/m °C and C: 0.26–3.45 MJ/m³ °C). Thermal conductivity and volumetric heat capacity showed a linear relationship with moisture content and bulk density, while thermal diffusivity showed a nonlinear relationship. Since the water, air, and solid materials have their own specific thermal property values, thermal properties of compost bulking materials vary with the rate of those three components by changing water content, bulk density, and particle size. The degree of saturation was used to represent the interaction between volumes of water, air, and solids under the various combinations of moisture content, bulk density, and particle size. The first order regression models developed in this paper represent the relationship between degree of saturation and volumetric heat capacity (r = 0.95–0.99) and thermal conductivity (r = 0.84–0.99) well. Improved knowledge of the thermal properties of compost bulking materials can contribute to improved thermodynamic modeling and heat management of composting processes.     

Effects of feedstock, airflow rate, and recirculation ratio on performance of composting systems with air recirculation

The thermodynamics, kinetics, and energy use of composting systems with air recirculation were determined for feedstocks comprising paper mill sludge and biosolids. Results were developed by simulating the composting system using a two-dimensional finite difference numerical model. Incorporated into the simulation model was independent regulation of temperature and oxygen using a closed loop feedback control system with a two-stage fan setting. Results showed that at low airflows and high recirculation ratios, heat removal by the exhaust gas was insufficient to maintain set point temperatures with the result that process temperatures increased and eventually limited the reaction rate. Types of feedstock, magnitude of airflow and recirculation ratio all affected the energy use of the system. Although recirculation leads to high energy use, it can produce high quality compost by having a temperature gradient of less than 2 degrees C across the bed.     

Compost biofiltration of ammonia gas from bin composting

The effects of the manure compost/coconut peels on the ammonia removal efficiency were examined from dairy manure composting mixed with crop residues. The high rapid composting and manure compost biofiltration experiments consisted of three biofilter vessels with one composter. Dairy manure amended with rice hulls and sawdust was composted in 605 L pilot-scale composter using continuous aeration for 19 days. Three pilot-scale manure compost biofilter amended with media bed 500 mm in depth and 300 mm in diameter were built to clean ammonia emission from composter, respectively. The manure compost biofilter media in the three experimental vessels was using a 50:50 by weight mixture of manure compost and coconut peels (MC/CP). The ammonia concentrations at the inlet and outlet biofilter media were measured by boric acid traps as described by Hong et al. [Hong, J.H., Keener, H.M., Elwell, D.L., 1998. Preliminary study of the effect of continuous and intermittent aeration on composting hog manure amended with sawdust. Compost Science and Utilization 6 (3), 74-88]. Results indicated that the mixture of MC/CP performed well as a biofilter media and the ammonia removal efficiency was 100% for the filter depth of 500 mm.     

Organic matter transformations and kinetics during sewage sludge composting in a two-stage system

The use of different proportions of rape straw and grass as amendments in the composting of dewatered sewage sludge from a municipal wastewater treatment plant was tested in a two-stage system (first stage, an aerated bioreactor and second stage, a periodically turned windrow). The composition of feedstock affected the temperature and organic matter degradation in the bioreactor and the formation of humic substances, especially humic acids (HA), during compost maturation in the windrow. The total HA content (the sum of labile and stable HA) increased according to first-order kinetics, whereas labile HA content was constant and did not exceed 12% of total HA. Δlog K of 1.0–1.1 indicated that HA was of R-type, indicating a low degree of humification. Temperature during composting was the main factor affecting polymerization of fulvic acids to HA and confirmed the value of the degree of polymerization, which increased only when thermophilic conditions were obtained.