Domestic wastewater treatment using multi-electrode continuous flow MFCs with a separator electrode assembly design

Treatment of domestic wastewater using microbial fuel cells (MFCs) will require reactors with multiple electrodes, but this presents unique challenges under continuous flow conditions due to large changes in the chemical oxygen demand (COD) concentration within the reactor. Domestic wastewater treatment was examined using a single-chamber MFC (130 mL) with multiple graphite fiber brush anodes wired together and a single air cathode (cathode specific area of 27 m²/m³). In fed-batch operation, where the COD concentration was spatially uniform in the reactor but changed over time, the maximum current density was 148?±?8 mA/m² (1,000 Ω), the maximum power density was 120 mW/m², and the overall COD removal was >90 %. However, in continuous flow operation (8 h hydraulic retention time, HRT), there was a 57 % change in the COD concentration across the reactor (influent versus effluent) and the current density was only 20?±?13 mA/m². Two approaches were used to increase performance under continuous flow conditions. First, the anodes were separately wired to the cathode, which increased the current density to 55?±?15 mA/m². Second, two MFCs were hydraulically connected in series (each with half the original HRT) to avoid large changes in COD among the anodes in the same reactor. The second approach improved current density to 73?±?13 mA/m². These results show that current generation from wastewaters in MFCs with multiple anodes, under continuous flow conditions, can be improved using multiple reactors in series, as this minimizes changes in COD in each reactor.     

Growth of <Emphasis Type="Italic">Salinispora tropica</Emphasis> strains CNB440, CNB476, and NPS21184 in nonsaline,low-sodium media

Effective wastewater treatment using microbial fuel cells (MFCs) will require a better understanding of how operational parameters and solution chemistry affect treatment efficiency, but few studies have examined power generation using actual wastewaters. The efficiency of wastewater treatment of a beer brewery wastewater was examined here in terms of maximum power densities, Coulombic efficiencies (CEs), and chemical oxygen demand (COD) removal as a function of temperature and wastewater strength. Decreasing the temperature from 30°C to 20°C reduced the maximum power density from 205 mW/m² (5.1 W/m³, 0.76 A/m²; 30°C) to 170 mW/m² (20°C). COD removals (R _COD) and CEs decreased only slightly with temperature. The buffering capacity strongly affected reactor performance. The addition of a 50-mM phosphate buffer increased power output by 136% to 438 mW/m², and 200 mM buffer increased power by 158% to 528 mW/m². In the absence of salts (NaCl), maximum power output varied linearly with wastewater strength (84 to 2,240 mg COD/L) from 29 to 205 mW/m². When NaCl was added to increase conductivity, power output followed a Monod-like relationship with wastewater strength. The maximum power (P _max) increased in proportion to the solution conductivity, but the half-saturation constant was relatively unaffected and showed no correlation to solution conductivity. These results show that brewery wastewater can be effectively treated using MFCs, but that achievable power densities will depend on wastewater strength, solution conductivity, and buffering capacity.     

Comparison of membrane- and cloth-cathode assembly for scalable microbial fuel cells: Construction,performance and cost

The aim of this study is to compare the performance of different membrane cathode assembly (MCA) and cloth-cathode assembly (CCA) in air-chamber microbial fuel cells (MFCs) and provide an optimum cathode configuration for MFC scaling up. Two MCAs were prepared by hot-pressing carbon cloth containing cathodic catalyst to anion exchange membrane (AEM) and cation exchange membrane (CEM), respectively. A CCA was built by coating GORE-TEX^® cloth with a mixture of nickel-based conductive paint and cathodic catalyst. Under the fed-batch mode using brewery wastewater, the MFCs were compared with respect to power production, coulombic efficiency, COD removal, internal resistance and material cost. The experimental results show that CCA is a more favorable alternative than MCAs due to its easier preparation, higher maximum power density and COD removal, and lower internal resistance and cost. The optimum cathode assembly of CCA is cost-effective and mechanically robust enough to meet the important requirements for MFC scalability.     

Electricity generation in a membrane-less microbial fuel cell with down-flow feeding onto the cathode

A novel membrane-less microbial fuel cell (MFC) with down-flow feeding was constructed to generate electricity. Wastewater was fed directly onto the cathode which was horizontally installed in the upper part of the MFC. Oxygen could be utilized readily from the air. The concentration of dissolved oxygen in the influent wastewater had little effect on the power generation. A saturation-type relationship was observed between the initial COD and the power generation. The influent flow rate could affect greatly the power density. Fed by the synthetic glucose wastewater with a COD value of 3500 mg/L at a flow rate of 4.0 mL/min, the developed MFC could produce a maximum power density of 37.4 mW/m². Its applicability was further evaluated by the treatment of brewery wastewater. The system could be scaled up readily due to its simple configuration, easy operation and relatively high power density.     

Effect of external resistance on bacterial diversity and metabolism in cellulose-fed microbial fuel cells

External resistance affects the performance of microbial fuel cells (MFCs) by controlling the flow of electrons from the anode to the cathode. The purpose of this study was to determine the effect of external resistance on bacterial diversity and metabolism in MFCs. Four external resistances (20, 249, 480, and 1000 Ω) were tested by operating parallel MFCs independently at constant circuit loads for 10 weeks. A maximum power density of 66 mW m⁻² was achieved by the 20 Ω MFCs, while the MFCs with 249, 480, and 1000 Ω external resistances produced 57.5, 27, and 47 mW m⁻², respectively. Denaturing gradient gel electrophoresis analysis of partial 16S rRNA genes showed clear differences between the planktonic and anode-attached populations at various external resistances. Concentrations of short chain fatty acids were higher in MFCs with larger circuit loads, suggesting that fermentative metabolism dominated over anaerobic respiration using the anode as the final electron acceptor.     

Anodic concentration loss and impedance characteristics in rotating disk electrode microbial fuel cells

A rotating disk electrode (RDE) was used to investigate the concentration loss and impedance characteristics of anodic biofilms in microbial fuel cells (MFCs). Amperometric time–current analysis revealed that at the rotation rate of 480 rpm, a maximum current density of 168 µA cm^?2 can be achieved, which was 22.2 % higher than when there was no rotation. Linear sweep voltammetry and electrochemical impedance spectroscopy tests showed that when the anodic potential was set to ?300 mV vs. Ag/AgCl reference, the power densities could increase by 59.0  %, reaching 1385 mW m^?2, the anodic resistance could reduce by 19  %, and the anodic capacitance could increase by 36 %. These results concur with a more than 85 % decrease of the diffusion layer thickness. Data indicated that concentration loss, diffusion layer thickness, and the mixing velocity play important roles in anodic resistance reduction and power output of MFCs. These findings could be helpful to the design of future industrial-scale MFCs with mixed bacteria biofilms.     

Power generation from cassava alcohol wastewater: effects of pretreatment and anode aeration

Cassava alcohol wastewater produced from the bioethanol production industry is carbohydrate-rich wastewater with large quantities of insoluble organic compounds. Microbial fuel cells (MFCs) were used for electricity recovery and pollutants removal from this wastewater. Different pretreatment methods (solid–liquid separation, ultrasonication, pre-fermentation) and anode-aeration modes were explored in MFCs aimed to enhance the efficiency of power generation and pollutants removal. Pre-fermentation was found to be the most effective pretreatment method. A maximum power density of 437.13 ± 15.6 mW/m² and TCOD removal of 62.5 ± 3.5 % were achieved using the pre-fermented wastewater, 150 and 20 % higher than the un-pretreated control. Aeration in anode chamber could promote the hydrolysis of organic matter and production of VFAs in the raw wastewater, and increase TCOD removal and power density. Pre-fermentation coupled with halfway anode aeration may be a feasible strategy to enhance power generation and pollutants removal from the cassava wastewater in MFCs.     

Impacts of process parameters optimization on the performance of the annular single chamber microbial fuel cell in wastewater treatment

Energy harvest from optimized annular single chamber microbial fuel cell (ASCMFC) with novel configuration, which treats chocolate industry wastewater, was investigated. In this study, optimization of operational parameters of the ASCMFC in terms of efficiency water‐soluble organic matter reduction and capability of electricity generation was evaluated. During the experiment, effluent from the anode compartment was examined through current and power density curves for variation in temperature and pH, chemical oxygen demand (COD), and turbidity removal, and substrate concentration. The performance analyzed at different temperature ranges such as 25, 30, 35, and 40°C, which showed 88% increase by uprising temperature from 25 to 35°C. The ASCMFC was used to produce electricity by adjusting pH between 5 and 9 at resistance of 100 Ω. Under the condition of pH 7 power density (16.75 W/m³) was highest, which means natural pH is preferred to maximize microbial activities. Wastewater concentration with COD of 700 and 1400 mg/L were investigated to determine its affection on current production. Reduction of current density was observed due to decrease in wastewater concentration. Significant reduction in COD and turbidity of effluent were 91 and 78%, respectively. The coulombic efficiency of 45.1% was achieved.     

Microfiltration membrane performance in two-chamber microbial fuel cells

Proton exchange membranes (PEMs) are typically used in two-chamber microbial fuel cells (MFCs) to separate the anode and cathode chambers while allowing protons to pass between the chambers. However, PEMs such as Nafion are not cost-effective. To reduce the cost of MFCs, we examined the performances of cellulose acetate microfiltration membranes in a two-chamber microbial fuel cell using acetate. The internal resistance, the maximum power density and the coulombic efficiency (CE) of the microfiltration membrane MFC (MMMFC) were 263 Ω, 0.831 ± 0.016 W/m² and 38.5 ± 3.5%, respectively, in a fed-batch mode, while the corresponding values of the MFC using a PEM were 267 Ω, 0.872 ± 0.021 W/m² and 74.7 ± 4.6%, respectively. We further used the MMMFC for poultry wastewater treatment. The maximum power density of 0.746 ± 0.024 W/m² and CE of 35.3 ± 3.2% were achieved when the poultry wastewater containing 566 mg/L COD was used, removing 81.6 ± 6.6% of the COD. These results demonstrate microfiltration membranes, compared with PEMs, have a similar internal resistance and reduce pH gradient across the membrane. They parallel PEMs in maximum power density, while CE is much lower due to the oxygen and substrate diffusion. The MMMFC was effective for poultry wastewater treatment with high COD removal.     

Bioelectricity production from wastewater treatment in dual chambered microbial fuel cell (MFC) using selectively enriched mixed microflora: Effect of catholyte

The performance of aerated and ferricyanide catholytes on the bioelectricity production was evaluated in dual chambered microbial fuel cell (MFC) (mediatroless anode; graphite electrodes) employing selectively enriched H(2) producing mixed consortia as anodic inoculum. Two MFCs with aerated catholyte (MFC(AC)) and ferricyanide catholyte (MFC(FC)) were operated separately to elucidate the difference in power generation potential and carbon removal efficiency under similar operating conditions [ambient pressure; room temperature (28+/-2 degrees C); acidophilic microenvironment (pH 6)]. The experimental data demonstrated the feasibility of in situ bioelectricity generation along with wastewater treatment. Effective power generation and substrate removal efficiency was documented in the fuel cell operated with ferricyanide catholyte (586 mV; 2.37 mA; 0.559 kg COD/m(3) day) than aerated catholyte (572 mV; 1.68 mA; 0.464 kg COD/m(3) day). Maximum power yield (0.635 W/kg COD(R) and 0.440 W/kg COD(R)) and current density (222.59 mA/m(2) and 190.28 mA/m(2)) was observed at 100 Omega resistor with ferricyanide and aerated catholytes, respectively. The study documented both wastewater treatment and electricity production through direct conversion of H(2) in a single system.     

Assessment of organic removal in series- and parallel-connected microbial fuel cell stacks

Microbial fuel cells (MFCs) degrade organic contaminants in wastewater while simultaneously producing electricity, but must be stacked to yield adequate voltage and current. This study examined the evolution of the chemical oxygen demand (COD) removal rate and efficiency in two identical individual MFCs (i-MFCs) in series- and parallel-connected stacks (sc- and pc-MFCs, respectively) under batch and continuous operation. The stack voltage and current increased in the respective series and parallel connections of the two i-MFCs (MFC unit 1 and MFC unit 2). Voltage reversal was observed in the sc- MFC below an external load of 100 Ω. Regardless of occurrence of the voltage reversal, organic reduction between i-MFCs and sc-MFCs showed no significant difference (gap of < 9% and < 6% in COD removal rate and efficiency, respectively); additionally, organic removals between the two individual MFCs in series indicated differences less than 9% of COD removal rate and 5% of COD removal efficiency in batch mode. Continuous operation also yielded similar organic removals as the MFCs in individual and series connection (voltage reversal occurred) mode, even over 8 days operation. Parallel connection yielded identical organic removals and currents in the two individual MFCs of the pc-MFC, even though the two separate i-MFCs showed different organic removal rates and current productions. This study provides the guide for the application of stacked MFCs for power source and efficient organic pollutant removal in wastewater treatment process.     

Simultaneous carbon and nitrogen removal using an oxic/anoxic-biocathode microbial fuel cells coupled system

A coupled microbial fuel cell (MFC) system comprising of an oxic-biocathode MFC (O-MFC) and an anoxic-biocathode MFC (A-MFC) was implemented for simultaneous removal of carbon and nitrogen from a synthetic wastewater. The chemical oxygen demand (COD) of the influent was mainly reduced at the anodes of the two MFCs; ammonium was oxidized to nitrate in the O-MFC’s cathode, and nitrate was electrochemically denitrified in the A-MFC’s cathode. The coupled MFC system reached power densities of 14 W/m³ net cathodic compartment (NCC) and 7.2 W/m³ NCC for the O-MFC and the A-MFC, respectively. In addition, the MFC system obtained a maximum COD, NH₄⁺-N and TN removal rate of 98.8%, 97.4% and 97.3%, respectively, at an A-MFC external resistance of 5 Ω, a recirculation ratio (recirculated flow to total influent flow) of 2:1, and an influent flow ratio (O-MFC anode flow to A-MFC anode flow) of 1:1.     

Increasing power generation for scaling up single-chamber air cathode microbial fuel cells

Scaling up microbial fuel cells (MFCs) requires a better understanding the importance of the different factors such as electrode surface area and reactor geometry relative to solution conditions such as conductivity and substrate concentration. It is shown here that the substrate concentration has significant effect on anode but not cathode performance, while the solution conductivity has a significant effect on the cathode but not the anode. The cathode surface area is always important for increasing power. Doubling the cathode size can increase power by 62% with domestic wastewater, but doubling the anode size increases power by 12%. Volumetric power density was shown to be a linear function of cathode specific surface area (ratio of cathode surface area to reactor volume), but the impact of cathode size on power generation depended on the substrate strength (COD) and conductivity. These results demonstrate the cathode specific surface area is the most critical factor for scaling-up MFCs to obtain high power densities.     

产电菌群及电子受体对微生物燃料电池性能的影响

采用2种类型的微生物燃料电池--常规微生物燃料电池(S-MFCs,以生活污水作为产电菌群接种源、以硝酸盐作为电子受体）和改进后的微生物燃料电池（A-MFCs,以厌氧发酵液作为产电菌群接种源、以铁氰化物作为电子受体）,分析了产电菌群和电子受体的改进对微生物燃料电池产电性能的影响.结果表明：产电菌群和电子受体对MFCs驯化周期和运行周期具有显著影响,使驯化周期由S-MFCs的500 h缩短到A-MFCs的430 h,运行周期由S-MFCs的100 h增加到A-MFCs的350 h;改进后的微生物燃料电池使COD去除率提升了25%,使电压输出提高了约300%.选择合适的产电菌菌种和电子受体标准电极电势是微生物燃料电池性能提升的基础.     

Performance of a three-stage aerobic RBC reactor in food canning wastewater treatment

Biological treatment using attached growth in a three-stage lab-scale rotating biological contactor (RBC) was implemented for wastewater from food cannery industries. The wastewater contained high level of organic compounds due to fish and fruit cleaning, cooking and filling processes. Nutrients available in the wastewater enhanced the growth of microorganisms and allowed the biological treatment to be effective. The RBC consisted of 54 parallel discs rotating in a reservoir and was arranged in three stages, i.e. 18 discs oriented in each stage. Effect of major operating and physical variables such as hydraulic retention time (HRT), disc submergence and disc rotational speed were examined in COD removal. For duration of 5 days, 96.4% BOD removal was achieved in batch experiment. BOD constant rate (k) and ultimate BOD were determined respectively, 0.8198 day⁻¹ and 6349 mg/l by Thomas graphical method. COD removal efficiency was increased from 85.3 to 97.4% while the HRT was increased from 24 to 48 h. The COD removal efficiency increased from 74.9 to 87.5% as the disc submergence was increased from 31 to 36%. At submergence level of 23.7%, removal efficiency was increased due to activation of second and third compartments. When the rotational speed was increased from 3 to 11 rpm, the COD removal efficiency was also increased from 62.7 to 93.7%, respectively. The stage COD removal efficiency was gradually decreased with an increase number of stage and about 88% of organic compounds were removed in the first stage of aerobic RBC, indicating that the single stage reactor may be sufficient in practical application.     

Pre-acclimation of a wastewater inoculum to cellulose in an aqueous-cathode MEC improves power generation in air-cathode MFCs

Cellulose has been used in two-chamber microbial fuel cells (MFCs), but power densities were low. Higher power densities can be achieved in air-cathode MFCs using an inoculum from a two-chamber, aqueous-cathode microbial electrolysis cell (MEC). Air-cathode MFCs with this inoculum produced maximum power densities of 1070 mW m⁻² (cathode surface area) in single-chamber and 880 mW m⁻² in two-chamber MFCs. Coulombic efficiencies ranged from 25% to 50%, and COD removals were 50-70% based on total cellulose removals of 60-80%. Decreasing the reactor volume from 26 to 14 mL (while maintaining constant electrode spacing) decreased power output by 66% (from 526 to 180 mW m⁻²) due to a reduction in total mass of cellulose added. These results demonstrate that air-cathode MFCs can produce high power densities with cellulose following proper acclimation of the inoculum, and that organic loading rates are important for maximizing power densities from particulate substrates.     

Power production in MFCs inoculated with Shewanella oneidensis MR‐1 or mixed cultures

Power densities and oxidation–reduction potentials (ORPs) of MFCs containing a pure culture of Shewanella oneidensis MR‐1 were compared to mixed cultures (wastewater inoculum) in cube shaped, 1‐, 2‐, and 3‐bottle batch‐fed MFC reactor configurations. The reactor architecture influenced the relative power produced by the different inocula, with the mixed culture generating 68–480% more power than MR‐1 in each MFC configuration. The mixed culture produced the maximum power density of 858 ± 9 mW m^?2 in the cubic MFC, while MR‐1 produced 148 ± 20 mW m^?2. The higher power by the mixed culture was primarily a result of lower internal resistances than those produced by the pure culture. Power was a direct function of ohmic resistance for the mixed culture, but not for strain MR‐1. ORP of the anode compartment varied with reactor configuration and inoculum, and it was always negative during maximum power production but it did not vary in proportion to power output. The ORP varied primarily at the end of the cycle when substrate was depleted, with a change from a reductive environment during maximum power production (approximately ?175 mV for mixed and approximately ?210 mV for MR‐1 in cubic MFCs), to an oxidative environment at the end of the batch cycle (～250 mV for mixed and ～300 mV for MR‐1). Mixed cultures produced more power than MR‐1 MFCs even though their redox potential was less negative. These results demonstrate that differences between power densities produced by pure and mixed cultures depend on the MFC architecture. Biotechnol. Bioeng. 2010; 105: 489–498. © 2009 Wiley Periodicals, Inc.     

Electricity generation from real industrial wastewater using a single-chamber air cathode microbial fuel cell with an activated carbon anode

This study introduces activated carbon (AC) as an effective anode for microbial fuel cells (MFCs) using real industrial wastewater without treatment or addition of external microorganism mediators. Inexpensive activated carbon is introduced as a proper electrode alternative to carbon cloth and carbon paper materials, which are considered too expensive for the large-scale application of MFCs. AC has a porous interconnected structure with a high bio-available surface area. The large surface area, in addition to the high macro porosity, facilitates the high performance by reducing electron transfer resistance. Extensive characterization, including surface morphology, material chemistry, surface area, mechanical strength and biofilm adhesion, was conducted to confirm the effectiveness of the AC material as an anode in MFCs. The electrochemical performance of AC was also compared to other anodes, i.e., Teflon-treated carbon cloth (CCT), Teflon-treated carbon paper (CPT), untreated carbon cloth (CC) and untreated carbon paper (CP). Initial tests of a single air-cathode MFC display a current density of 1792 mAm⁻², which is approximately four times greater than the maximum value of the other anode materials. COD analyses and Coulombic efficiency (CE) measurements for AC-MFC show the greatest removal of organic compounds and the highest CE efficiency (60 and 71%, respectively). Overall, this study shows a new economical technique for power generation from real industrial wastewater with no treatment and using inexpensive electrode materials.

     

Increased power generation from primary sludge by a submersible microbial fuel cell and optimum operational conditions

Microbial fuel cells (MFCs) have received attention as a promising renewable energy technology for waste treatment and energy recovery. We tested a submersible MFC with an innovative design capable of generating a stable voltage of 0.250 ± 0.008 V (with a fixed 470 Ω resistor) directly from primary sludge. In a polarization test, the maximum power density was 0.18 W/m² at a current density of 0.8 A/m² with an external resistor of 300 Ω. The anodic solution of the primary sludge needs to be adjusted to a pH 7 for high power generation. The modified primary sludge with an added phosphate buffer prolonged the current generation and increased the power density by 7 and 1.5 times, respectively, in comparison with raw primary sludge. These findings suggest that energy recovery from primary sludge can be maximized using an advanced MFC system with optimum conditions.     

Bioelectricity production from acidic food waste leachate using microbial fuel cells: Effect of microbial inocula

The effects of three different inocula (domestic wastewater, activated sludge, and anaerobic sludge) on the treatment of acidic food waste leachate in microbial fuel cells (MFCs) were evaluated. A food waste leachate (pH 4.76; 1000 mg chemical oxygen demand (COD)/L) was used as the substrate. The results indicate that the leachate itself can enable electricity production in an MFC, but the co-addition of different inocula significantly reduces the start-up time (approximately 7 days). High COD and volatile fatty acids removal (>87%) were obtained in all MFCs but with only low coulombic efficiencies (CEs) (14–20%). The highest power (432 mW/m³) and CE (20%) were obtained with anaerobic sludge as the co-inoculum. Microbial community analysis (PCR-DGGE) of the established biofilms suggested that the superior performance of the anaerobic sludge-MFC was associated with the enrichment of both fermentative (Clostridium sp. and Bacteroides sp.) and electrogenic bacteria (Magnetospirillum sp. and Geobacter sp.) at the anode.