Enhancement of recombinant erythropoietin production in CHO cells in an incubator without CO2 addition

The effect of low levels of carbon dioxide (CO₂) in the gas phase on the production of recombinant human erythropoietin (EPO)in CHO cells was explored. A T-flask culture in an incubator without CO₂ addition showed a slow cell growth initially followed by the cessation of growth, while other cultures incubated under 0.5–5% CO₂ concentrations grew normally at the same rate during the entire period of cultivation. Interestingly, the production of EPO in the culture incubated under no CO₂ supply was highest among the tested cultures. The cell specific secretion rate of EPO (q_EPO) of the culture under no CO₂ supply was about 3 times higher than that of the culture under 5% CO₂ supply. Western blot analysis and in vivo bioassay of EPO showed no apparent changes in EPO quality between the two cases of different CO₂ environments (air vs. 5% CO₂), suggesting robust glycosylation of EPO by CHO cells even under very reduced CO₂ environment. Various combinations of the two extreme cases, with 5% CO₂ supply (suitable for cell growth) and no CO₂ addition (better for EPO production), were made in order to maximize the volumetric productivity of EPO secretion (P_V) in CHO cells. The P_V of the cultures programmed with initial incubation under 5% CO₂ followed by no CO₂ supply was about 2 times superior to that of the culture incubated only under no CO₂ supply. The P_V of the culture under no CO₂ supply was slightly lower than that of culture grown under 5% CO₂. However, the q_EPO of the no CO₂ supply case was more than 5 times higher than that of the culture under 5% CO₂ supply. In conclusion, we have demonstrated that a simple programming of CO₂ supply to an incubator can enhance the production of EPO in CHO cells remarkably, without any apparent change of the EPO quality. This revised version was published online in August 2006 with corrections to the Cover Date.