一种新型的琼脂糖疏水层析介质开发及其在重组乙肝表面抗原(CHO-HBsAg)分离纯化中的应用

以粒径均一的国产高交联度快速流琼脂糖为基质,采用活化、交联等步骤合成了针对分离纯化CHO-HBsAg的3C间臂的丁基琼脂糖疏水介质,通过控制丁基配基密度提高分离HBsAg的纯化倍数和回收率,获得了纯化倍数约20、HBsAg回收率约80%的介质。评估了合成介质的理化性质,流速为500cm/h时柱压力小于0.06MPa,表明介质具有较高的机械强度和良好的流动性能,介质经过酸、碱、变性剂等处理后化学性质稳定。将介质合成工艺进一步放大到2L介质/批,应用到HBsAg分离纯化的三步层析整和工艺中,结果表明,批量合成的疏水介质,HBsAg回收率与进口介质相当,HBsAg终产品纯度在95%以上,符合国家药典要求。最后考察了介质合成批次间的配基密度的可控性和单批次合成介质的重复使用性,结果表明,合成工艺和介质的重复性能满足产业化要求,这种成本低的介质有望替代目前工业生产广泛使用的进口疏水介质。

Development of a New Hydrophobic Interaction Chromatography Absorbent and its Application to the Purification of Recombinant Hepatitis B Surface Antigen

A new hydrophobic absorbent based on homemade highly cross-linked agarose beads was synthesized by immobilizing butyl derivative onto the matrix linkage. The density of ligand was controlled by adjusting the concentration of butanethiol and the synthesis route was optimized by evaluating the purification efficiency of recombinant Hepatitis B surface antigen (HBsAg) expressed by Chinese hamster ovary (CHO) cell line. A high performance absorbent was finally screened out with up to 80% of HBsAg recovery and purification-fold (PF) about 20. Furthermore, the column pressure was about 0.06 MPa under the flow rate of 500cm/h, and no leaked butyl were detected after exposing the gel in common buffers, chaotropic agents, high concentrations of denaturing agents such as guanidine hydrochloride, urea and polar organic solvents. These results demonstrated that the absorbent have high physico-chemical stability, so it was available for the downstream process. Finally, after scaled up to 2L wet gel/batch, the absorbent was applied to the integration of three-step chromatography and obtained the purified CHO-HBsAg with 95% purity by SDS-PAGE and HPLC, which meet the requirements of SFDA. The purification efficiency and the reproducible ability of the absorbents were also evaluated from batch-to-batch. The results demonstrated that the absorbent met the requirement of scalable, reproducible, economic effect as well. This absorbent is a promising alternative exported HIC gel for wildly being used in Chinese pharmaceutical industries.