Exploratory Data Analysis of the Multilevel Anthropogenic Zinc Cycle

A comprehensive multilevel contemporary cycle for stocks and flows of zinc is analyzed by the tools of exploratory data analysis. The analysis is performed at three discrete organizational levels—country (53 countries and 1 country group that together comprise essentially all anthropogenic stocks and flows of zinc), world region (9 world regions), and the planet as a whole. The results demonstrate the following: (1) Exploratory data analysis provides valuable and otherwise unobtainable information about material flows, especially those across multiple spatial levels. (2) All distributions of countrylevel zinc stock and flow data are highly skewed, a few countries having large magnitudes, many having small magnitudes. Rates of fabrication of zinc-containing products for the countries are poorly correlated with rates of extraction, reflecting the fact that many countries that extract zinc do not fabricate products from zinc to any significant degree, and vice versa. (4) Virtually all countries are adding zinc to stock in the use phase (in galvanizing applications, zinc castings, etc.). These rates of addition are highly correlated with rates of zinc entering use in all regions, and are higher in regions under vigorous development. (5) With weak confidence, the rate of zinc landfilling by countries appears to be highly correlated with the rate of discard. (6) The statistical distributions of regional-level zinc cycle parameters are approximately log normal. (7) The extremes of normalized statistical distributions of zinc flow values are broader at lower spatial levels (country versus region, for example), but regional interquartile ranges for zinc entering use and zinc discards are higher at regional level then at country level.     

Explanatory Variables for per Capita Stocks and Flows of Copper and Zinc

A number of potential explanatory variables for the stocks and flows of copper and zinc in contemporary technological societies are co-analyzed with the tools of exploratory data analysis. A one-year analysis (circa 1994) is performed for 50 countries that comprise essentially all anthropogenic stocks and flows of the two metals. The results show that (1) The key explanatory variable for metal use is gross domestic product (GDP) per capita (purchasing power parity, PPP). By itself, GDP explains between one-third and one-half of the variance of per capita copper and zinc use. Other variables that were significantly correlated with copper and zinc use included stock of passenger cars and television sets (per 1, 000 people); two infrastructure variables, wired telephone connections, urban population, and value added inmanufacturing. The results do not provide evidence supporting the Kuznets curve hypothesis for these metals. (2) Metal use per capita can be estimated using multiple regression equations. For copper, the natural logarithm of use is related to the explanatory variables GDP (PPP), value added in manufacturing, and urban population. This model explains 80% of the variance among the different countries (r²= 0.79). The natural logarithm of zinc use is related to GDP (PPP) and value added in manufacturing with an r² of 0.75; (3) For both metals, rates of metal fabrication, use, net addition to stock, and discard in low-and high-income countries differ significantly from each other. Our statistical analyses thus provide a basis for estimating the potential development of metal use, net addition to stock, and discard, using data on explanatory variables that are available at the international level.     

What Do We Know About Metal Recycling Rates?

The recycling of metals is widely viewed as a fruitful sustainability strategy, but little information is available on the degree to which recycling is actually taking place. This article provides an overview on the current knowledge of recycling rates for 60 metals. We propose various recycling metrics, discuss relevant aspects of recycling processes, and present current estimates on global end‐of‐life recycling rates (EOL‐RR; i.e., the percentage of a metal in discards that is actually recycled), recycled content (RC), and old scrap ratios (OSRs; i.e., the share of old scrap in the total scrap flow). Because of increases in metal use over time and long metal in‐use lifetimes, many RC values are low and will remain so for the foreseeable future. Because of relatively low efficiencies in the collection and processing of most discarded products, inherent limitations in recycling processes, and the fact that primary material is often relatively abundant and low‐cost (which thereby keeps down the price of scrap), many EOL‐RRs are very low: Only for 18 metals (silver, aluminum, gold, cobalt, chromium, copper, iron, manganese, niobium, nickel, lead, palladium, platinum, rhenium, rhodium, tin, titanium, and zinc) is the EOL‐RR above 50% at present. Only for niobium, lead, and ruthenium is the RC above 50%, although 16 metals are in the 25% to 50% range. Thirteen metals have an OSR greater than 50%. These estimates may be used in considerations of whether recycling efficiencies can be improved; which metric could best encourage improved effectiveness in recycling; and an improved understanding of the dependence of recycling on economics, technology, and other factors.     

Multilevel Anthropogenic Cycles of Copper and Zinc: A Comparative Statistical Analysis

Contemporary cycles for copper and zinc are coanalyzed with the tools of exploratory data analysis. One-year analyses (circa 1994) are performed at three discrete spatial levels-country (52 countries that comprise essentially all anthropogenic stocks and flows of the two metals), eight world regions, and the planet as a whole-and are completed both in absolute magnitude and in per capita terms. This work constitutes, to our knowledge, the first multiscale, multilevel analysis of anthropogenic resources throughout their life cycles. The results demonstrate that (1) A high degree of correlation exists between country-level copper and country-level zinc rates of fabrication and manufacturing, entry into use, net addition to in-use stocks, discard, and landfilling; (2) Regional-level rates for copper and zinc cycle parameters show the same correlations as exist at country level; (3) On a per capita basis, countries add to in-use stock almost 50% more copper than zinc; (4) The predominant discard streams for copper and zinc at the global level are different for the two metals, and relative rates of different loss processes differ geographically, so that resource recovery policies must be designed from metalspecific and location-specific perspectives; (5)When absolute magnitudes of life-cycle flows are considered, the standard deviations of the data sets decrease from country level to regional level for both copper and zinc, which is not the case for the per capita data sets, where the statistical properties of the data sets for both metals approach being independent of spatial level, thus providing a basis for predicting unmeasured per capita metal flow behavior.     

Estimation of Copper In‐use Stocks in Nanjing,China

Copper (Cu) is an essential but supply‐restricted resource in China. Characterization of in‐use stocks can provide useful instruction for the future recycling of copper. This article attempts to estimate copper in‐use stocks in a Chinese city. To this purpose, an extensive bottom‐up estimate of copper stocks in use in Nanjing in the year 2009 was conducted. The results are a total stock estimate of 295 gigagrams (Gg) of copper or 46.9 kilograms (kg) of copper per capita for 2009. Infrastructure, equipment, and buildings contain 42.0%, 26.1%, and 28.1% of the total stock, respectively, indicating that these three categories are principal potential reservoirs of a secondary copper resource. The copper in transportation amounts to only about 3.7% of the total amount. The per capita stock was compared with similar studies carried out in other regions of the world, and the results show that the Nanjing level is significantly lower than developed countries. On the whole, our results show that electric power transmission and distribution systems, buildings, household durables, and industrial equipment are the four largest potential reservoirs of copper scrap.     

Unintentional Flow of Alloying Elements in Steel during Recycling of End‐of‐Life Vehicles

Alloying elements in steel add a wide range of valuable properties to steel materials that are indispensable for the global economy. However, they are likely to be effectively irretrievably blended into the steel when recycled because of (among other issues) the lack of information about the composition of the scrap. This results in the alloying elements dissipating in slag during steelmaking and/or becoming contaminants in secondary steel. We used the waste input‐output material flow analysis model to quantify the unintentional flows of alloying elements (i.e., chromium, nickel, and molybdenum) that occur in steel materials and that result from mixing during end‐of‐life (EOL) processes. The model can be used to predict in detail the flows of ferrous materials in various phases, including the recycling phase by extending steel, alloying element source, and iron and steel scrap sectors. Application of the model to Japanese data indicates the critical importance of the recycling of EOL vehicles (ELVs) in Japan because passenger cars are the final destination of the largest share of these alloying elements. However, the contents of alloying elements are rarely considered in current ELV recycling. Consequently, the present study demonstrates that considerable amounts of alloying elements, which correspond to 7% to 8% of the annual consumption in electric arc furnace (EAF) steelmaking, are unintentionally introduced into EAFs. This result suggests the importance of quality‐based scrap recycling for efficient management of alloying elements.     

Maintenance and Expansion: Modeling Material Stocks and Flows for Residential Buildings and Transportation Networks in the EU25

Material stocks are an important part of the social metabolism. Owing to long service lifetimes of stocks, they not only shape resource flows during construction, but also during use, maintenance, and at the end of their useful lifetime. This makes them an important topic for sustainable development. In this work, a model of stocks and flows for nonmetallic minerals in residential buildings, roads, and railways in the EU25, from 2004 to 2009 is presented. The changing material composition of the stock is modeled using a typology of 72 residential buildings, four road and two railway types, throughout the EU25. This allows for estimating the amounts of materials in in‐use stocks of residential buildings and transportation networks, as well as input and output flows. We compare the magnitude of material demands for expansion versus those for maintenance of existing stock. Then, recycling potentials are quantitatively explored by comparing the magnitude of estimated input, waste, and recycling flows from 2004 to 2009 and in a business‐as‐usual scenario for 2020. Thereby, we assess the potential impacts of the European Waste Framework Directive, which strives for a significant increase in recycling. We find that in the EU25, consisting of highly industrialized countries, a large share of material inputs are directed at maintaining existing stocks. Proper management of existing transportation networks and residential buildings is therefore crucial for the future size of flows of nonmetallic minerals.     

Recycling Rates of Aluminum in the United States

Recycling rates of aluminum are defined in different (sometimes inconsistent) ways and poorly quantified. To address this situation, the definitions and calculation methods of four groups of indicators are specified for the United States: (1) indicators used to measure recycling efficiencies of old aluminum scrap at the end‐of‐life (EOL) stage, including EOL collection rate (CR), EOL processing rate, EOL recycling rate, and EOL domestic recycling rate; (2) indicators used to compare generation or use of new with old scrap, including new to old scrap ratio, new scrap ratio (NSR), and old scrap ratio; (3) indicators used to compare production or use of primary aluminum with secondary aluminum, including four recycling input rates (RIRs); and (4) indicators used to track the sinks of aluminum metal in the U.S. anthroposphere. I find that the central estimate of EOL CR varies between 38% and 65% in the United States from 1980 to 2009 and shares a relatively similar historical trend with the primary aluminum price. The RIR is shown to be significantly reduced if excluding secondary aluminum produced from new scrap resulting from the relatively high NSR. In 2003, a time when approximately 73% of all of the aluminum produced globally since 1950 was considered to still be “in service,” approximately 68% to 69% of all metallic aluminum that had entered the U.S. anthroposphere since 1900 was still in use: 67% in domestic in‐use stock and 1% to 2% exported as scrap. Only 6% to 7% was definitely lost to the environment, although the destination of 25% of the aluminum was unknown. It was either exported as EOL products, was currently hibernating, or was lost during collection.     

Anthropogenic Carbon Stock Dynamics of Pulp and Paper Products in Germany

Carbon‐based materials (CBMs) for energetic and material purposes combine biogenic and anthropogenic carbon cycles. In the latter, numerous manufactured products with various in‐use lifespans accumulate as anthropogenic carbon stocks. Understanding the behavior of these stocks is an important requirement to estimate not only future waste amounts, source for secondary raw materials, but also the impacts and effects in carbon emissions and carbon management. Previous models have estimated material stock changes; however, a lack of research in carbon stocks is perceived. Moreover, studies follow in‐use lifespan estimation approaches, such as decay functions, which do not coincide with observed consumption and waste treatment patterns. In the first part of this article, we present a carbon stock‐flow model to analyze inter‐relationships between carbon flows and stocks from raw materials to waste treatment processes considering a consumer perspective, where the dynamics of anthropogenic carbon stocks are completely described. In the second part, we study the pulp and paper industry in Germany under a scenario approach to analyze the behavior, development, and impacts of paper stocks and flows between 2010 and 2040. The model provided coherent results, with industrial data estimating 33.9 million metric tons in 2010 in paper stocks, equivalent to 410 kilograms per person. Consumption per capita and in‐use lifespan of products were identified as the most significant variables in carbon stock building. Model simulations show a sustained growth in stocks for the next 30 years, with increase in waste and carbon emissions. But in combination with recycling and reuse mechanisms and consumption patterns, environmental impacts are reduced.     

Closing the Loop on Cadmium - An Assessment of the Material Cycle of Cadmium in the U.S. (11 pp)

Goal, Scope and Background In this study, the major flows of cadmium in the U.S. economy are quantified and the primary sinks are identified to gauge the need for additional policy to minimize the potential human health and ecosystem risks associated with these flows. Because of the concurrent occurrence of cadmium and zinc in ore, we also consider the relevant portions of the material cycle of zinc. Methods We estimated the flows of cadmium through U.S. manufacturing using a mass balance approach with data provided by the U.S. Geological Survey's Minerals Yearbook. Cadmium emissions factors were created using facility specific information found in the U.S. Toxics Release Inventory and were used to model future losses. Data gaps were filled through review of relevant literature. We modeled the import and sales of nickel-cadmium batteries with rechargeable battery usage trends and estimates of market share by battery chemistry. Results and Conclusion Primary cadmium in the U.S. is almost exclusively produced as a co-product of zinc. Almost all zinc and cadmium mined in the U.S. is exported to foreign smelters as ore concentrate. We estimate that the bulk of cadmium consumed in the U.S. economy (~90%) is imported in the form of nickel-cadmium rechargeable batteries. These batteries can be divided into the larger wet-cells and portable rechargeable batteries (PRB). The collection rate for the recycling of large wet cells was found to be high (80%) while the collection rate for PRBs is low (5-20%). The Rechargeable Battery Recycling Corporation (RBRC) is responsible for the collection of these batteries which are recycled exclusively by the International Materials Reclamation Company (INMETCO). The remaining PRBs are generally disposed of in municipal solid waste (MSW) landfills. This study provides a detailed substance flow analysis of U.S. stocks and flows of cadmium in products, however additional research is needed to better quantify the associated exposures and risks. Recommendation and Perspective Based on our analysis, we make four recommendations. First we suggest that if cadmium is to be used, it should be used in long-lived products that can be easily collected and recycled with minimal losses. Second, continued cadmium use should be coupled with renewed efforts on the part of policy-makers to encourage the collection and recycling of cadmium-bearing products. At present, consumers do not see the environmental cost associated with the proper disposal of the cadmium content of NiCd batteries. Policy options for improving recycling rates include collecting deposits and providing rewards for the return of spent batteries, taxing or otherwise discouraging discarding PRBs in municipal solid waste, and providing incentives for extended producer responsibility. Third, we highlight the importance of the connection between zinc mining and the supply of cadmium in designing an effective policy to manage the risks associated with cadmium. Fourth, we recommend that policy measures be taken to provide the necessary data required to improve our understanding of the flow of cadmium into the U.S. in the form of product imports and the amount of cadmium lost or disposed of by recycling processes.     

Dynamic Modeling of In‐Use Cement Stocks in the United States

A dynamic substance‐flow model is developed to characterize the stocks and flows of cement utilized during the 20th century in the United States, using the generic cement life cycle as a systems boundary. The motivation for estimating historical inventories of cement stocks and flows is to provide accurate estimates of contemporary cement in‐use stocks in U.S. infrastructure and future discards to relevant stakeholders in U.S. infrastructure, such as the federal and state highway administrators, departments of transportation, public and private utilities, and the construction and cement industries. Such information will assist in planning future rehabilitation projects and better life cycle management of infrastructure systems. In the present policy environment of climate negotiations, estimates of in‐use cement infrastructure can provide insights about to what extent built environment can act as a carbon sink over its lifetime. The rate of addition of new stock, its composition, and the repair of existing stock are key determinants of infrastructure sustainability. Based upon a probability of failure approach, a dynamic stock and flow model was developed utilizing three statistical lifetime distributions—Weibull, gamma, and lognormal—for each cement end‐use. The model‐derived estimate of the “in‐use” cement stocks in the United States is in the range of 4.2 to 4.4 billion metric tons (gigatonnes, Gt). This indicates that 82% to 87% of cement utilized during the last century is still in use. On a per capita basis, this is equivalent to 14.3 to 15.0 tonnes of in‐use cement stock per person. The in‐use cement stock per capita has doubled over the last 50 years, although the rate of growth has slowed.     

Lead In-Use Stock

The 20th century was a time of rapidly escalating use of lead (Pb). As a consequence, the standing stock of lead is now substantial. By linking lead extraction and use to estimates of product lifetimes and recycling, we have derived an estimate of the standing stock of lead throughout the century by top-down techniques. We find that the stock of in-use lead is almost entirely made up of batteries (68%), lead sheet (10%), and lead pipe (10%). Globally, about 200 teragrams (Tg) Pb was mined in the 20th century, and about 25 Tg Pb now makes up the in-use stock, so some 87% has been lost over time. Nonetheless, about 11% of all lead entering use was added to in-use stock in 2000, so the stock continues to increase each year. Currently, most of the stock is in Europe (32%), North America (32%), and Asia (24%). On a per capita basis, the global stock is about 5.6 kilograms (kg) Pb, and regional in-use stock ranges from 2.0 kg Pb (Africa) to 19.7 kg Pb (Europe). From a sustainability perspective, we estimate that the global lead resource is around 415 Tg Pb. Were the entire world to receive the services of lead at the level of the developed countries, some 130 Tg Pb would be needed, so there do not appear to be significant long-term limitations to the lead supply.     

Accounting for the Material Stock of Nations

National material stock (MS) accounts have been a neglected field of analysis in industrial ecology, possibly because of the difficulty in establishing such accounts. In this research, we propose a novel method to model national MS based on historical material flow data. This enables us to avoid the laborious data work involved with bottom‐up accounts for stocks and to arrive at plausible levels of stock accumulation for nations. We apply the method for the United States and Japan to establish a proof of concept for two very different cases of industrial development. Looking at a period of 75 years (1930–2005), we find that per capita MS has been much higher in the United States for the entire period, but that Japan has experienced much higher growth rates throughout, in line with Japan's late industrial development. By 2005, however, both Japan and the United States arrive at a very similar level of national MS of 310 to 375 tonnes per capita, respectively. This research provides new insight into the relationship between MS and flows in national economies and enables us to extend the debate about material efficiency from a narrow perspective of throughput to a broader perspective of stocks.     

Evaluation of Modeling Approaches to Determine End‐of‐Life Flows Associated with Buildings: A Viennese Case Study on Wood and Contaminants

Dynamic material flow analysis enables the forecasting of secondary raw material potential for waste volumes in future periods, by assessing past, present, and future stocks and flows of materials in the anthroposphere. Analyses of waste streams of buildings stocks are uncertain with respect to data and model structure. Wood construction in Viennese buildings serve as a case study to compare different modeling approaches for determining end‐of‐life (EoL) wood and corresponding contaminant flows (lead, chlorine, and polycyclic aromatic hydrocarbons). A delayed input and a leaching stock modeling approach are used to determine wood stocks and flows from 1950 until 2100. Cross‐checking with independent estimates and sensitivity analyses are used to evaluate the results’ plausibility. In the situation of the given data in the present case study, the delay approach is a better choice for historical observations of EoL wood and for analyses at a substance level. It has some major drawbacks for future predictions at the goods level, though, as the durability of a large number of historical buildings with considerably higher wood content is not reflected in the model. The wood content parameter differs strongly for the building periods and has therefore the highest influence on the results. Based on this knowledge, general recommendations can be derived for analyses on waste flows of buildings at a goods and substance level.     

A Novel Approach to Characterize Data Uncertainty in Material Flow Analysis and its Application to Plastics Flows in Austria

Material flow analysis (MFA) is widely used to investigate flows and stocks of resources or pollutants in a defined system. Data availability to quantify material flows on a national or global level is often limited owing to data scarcity or lacking data. MFA input data are therefore considered inherently uncertain. In this work, an approach to characterize the uncertainty of MFA input data is presented and applied to a case study on plastics flows in major Austrian consumption sectors in the year 2010. The developed approach consists of data quality assessment as a basis for estimating the uncertainty of input data. Four different implementations of the approach with respect to the translation of indicator scores to uncertainty ranges (linear‐ vs. exponential‐type functions) and underlying probability distributions (normal vs. log‐normal) are examined. The case study results indicate that the way of deriving uncertainty estimates for material flows has a stronger effect on the uncertainty ranges of the resulting plastics flows than the assumptions about the underlying probability distributions. Because these uncertainty estimates originate from data quality evaluation as well as uncertainty characterization, it is crucial to use a well‐defined approach, building on several steps to ensure the consistent translation of the data quality underlying material flow calculations into their associated uncertainties. Although subjectivity is inherent in uncertainty assessment in MFA, the proposed approach is consistent and provides a comprehensive documentation of the choices underlying the uncertainty analysis, which is essential to interpret the results and use MFA as a decision support tool.     

Dynamic Substance Flow Analysis of Neodymium and Dysprosium Associated with Neodymium Magnets in Japan

Recycling of neodymium and dysprosium is of great interest because of the rapid growth in their demand and limited supply of new resources. To promote recovery from end‐of‐life (EoL) products, it is desirable to quantify the recycling potentials of neodymium and dysprosium by their end use. This study characterized the substance flows of neodymium and dysprosium associated with neodymium magnets in Japan by conducting a dynamic substance flow analysis. A bottom‐up approach was employed in the analysis to estimate annual consumption by end use. Factors used in the analysis were the amounts of rare earth contents, weight of a magnet used for each product, adoption ratios of neodymium magnet usage in each product, and lifetime of products. It was found that the amount of neodymium entering use was approximately half of the domestic consumption; the balance existing in final products that were exported from Japan. The economic feasibility of recycling neodymium magnets was evaluated for their largest two end uses: driving motors in hybrid electric vehicles (HEVs) and compressors in air conditioners. It was found that recycling the neodymium magnets used in the driving motors has the potential for economic feasibility in Japan. The result showed that lower transportation costs for recovered magnets can make the recycling economically feasible regardless of the content rate and the price of metals. The future increase of EoL HEVs contributes to the feasibility of recycling with a profit in the upcoming years. Strategies for more profitable recycling are concentrating scrap motors or magnets among recycling factories or selecting specific factories that deal with EoL HEVs.     

Future Redistribution of Cadmium to Arable Swedish Soils: A Substance Stock Analysis

This article describes a stock-based methodology designed to analyze the redistribution of substance stocks to environmental compartments. The methodology is then applied to investigate the requirements and possibilities for avoiding undesired future accumulation of cadmium in Swedish arable soils. A prospective decomposition analysis of human cadmium mobilization is thus performed to estimate the potential amounts that can end up in arable soils through different flows from the cadmium stocks identified. The requirements for cadmium abatement to achieve prescribed goals for accumulation limits are determined and compared with past and current achievements and with the varying qualities of possible abatement methods.
A stock-based methodology adds some important information to traditional scenario techniques based on substance flow analysis. The most obvious is that the fact that stocks are limited actually matters for long-term accumulation of cadmium in arable land. The methodology may also contribute certain indicators, for instance, on abatement requirements, which could serve as a complement to regulation and local quality measures on specific flows at an aggregated policy level. The stock perspective also sheds new light on actions such as increased recycling.
Concerning the specific example used in the study, it is possible to achieve a future addition of cadmium in Swedish agricultural soils that is significantly lower than in the past, although the amount depends to a large degree on activities and policies outside Sweden. Considerable uncertainty exists regarding future depositions from air, especially that from distributed small-scale emissions from fuel burning and reemission of already deposited cadmium from natural media. Measures must also be taken to guarantee a continued low addition in the form of mineral phosphorus fertilizers.     

Hind-Casting the Quantity and Composition of Discards by Mixed Demersal Fisheries in the North Sea

Many commercial fisheries seek to maximise the economic value of the catch that they bring ashore and market for human consumption by discarding undersize or low value fish. Information on the quantity, size and species composition of discarded fish is vital for stock assessments and for devising legislation to minimise the practice. However, except for a few major species, data are usually extremely sparse and reliant on observers aboard a small sample of fishing vessels. Expanding these data to estimate total regional discards is highly problematic. Here, we develop a method for utilising additional information from scientific trawl surveys to model the quantities of fish discarded by the commercial fisheries. As a case-study, we apply the model to the North Sea over the period 1978-2011, and show a long-term decline in the overall quantity of fish discarded, but an increase in the proportion of catch which is thrown away. The composition of discarded catch has shifted from predominantly (∼80%) roundfish, to >50% flatfish. Undersized plaice constitute the largest single fraction of discards, unchanged from the beginning of the 20th century. Overall, around 60% of discarded fish are rejected on the basis of size rather than for reasons of species value or quota restrictions. The analysis shows that much more information can be gained on discarding by utilising additional sources of data rather than relying solely on information gathered by observers. In addition, it is clear that reducing fishing intensity and rebuilding stocks is likely to be more effective at reducing discards in the long term, than any technical legislation to outlaw the practice in the short term.     

Zinc Casting and Recycling (8 pp)

Aim, Scope and Background Metal die casting is a highly energy-intensive industry. In addition to that, the production of primary zinc by smelting consumes huge amounts of energy as well as generates many types of pollution. This paper uses LCA to investigate the environmental performance of a zinc cast product. The areas of environmental concern are focused on the direct and indirect air emissions that arise from the Zinc Smelting, Casting and Recycling, as well as transportation. Main Features The LCA case study employs a cradle-to-gate approach, which starts with the purchasing of primary zinc from abroad, casting, inspection, and ends when the scrap metal is sent back for recycling by truck. Based on a “generic” zinc casting product, the objective of the LCA was to compare the air emissions from the material cycle due to: i) the increased content of recycled metal in the final cast product; and ii) the choice of selecting between two Remelters (A and B), the first located near the company and the other in a neighbouring country, to send zinc scrap for recycling. The LCA SimaPro software (version 5.0) Eco-indicator “99 method is used to perform an impact assessment for Climate Change, Acidification, Ecotoxicity, Respiratory Inorganics, and Respiratory Organics was performed. Results The results from direct (process) and indirect (power plants) air emissions confirmed that the major air pollution occurs during Zinc Smelting, that is up to approximately 65–70%. Although an increase in recycling rates resulted in higher levels of air pollution from transportation as well as heavy metals from dross, these two issues were insignificant compared to the huge amount of energy consumed for primary metal production. Based on air pollution from transportation alone, a significant reduction of greenhouse gases and VOCs of 90% each was appreciated when Remelter A was selected. Conclusion The results verified that efforts to recycle zinc and consume the material in a more sustainable manner have become highly important. Also, a second LCA investigation that was made to compare zinc cast products that consists of: 100% primary zinc, mixtures of 50–50% and 40–60% primary-to-recycled zinc, and finally 100% recycled zinc; further emphasized the need for using recycled metal, as opposed to using primary metal.