通气量对气升式反应器培养高山被孢霉生产花生四烯酸的影响

高山被孢霉具有很强的积累花生四烯酸(ARA)的能力,通过对30 L气升式反应器发酵过程的通气量进行调控,结果发现:通气量对高山被孢霉菌体生长、形态及ARA合成具有显著影响。中等大小的球形菌丝形态有利于菌体持续生长和油脂积累,ARA占总油脂的含量最高,而羽状菌丝形态菌体中总油脂含量和ARA含量均小于球形菌丝形态菌体中的含量。通气量为1.0 vvm(1 vvm为每分钟通气量与罐体实际料液体积之比)时有利于菌体保持良好形态和生长,通气量为1.4 vvm有利于发酵对数期后(72~168 h)ARA的积累。提出一种两阶段通气量控制策略,在气升式发酵罐中高山被孢霉的菌丝形态得到显著改善,ARA产量达到4.72 g/L,比对照提高了40.1%。     

高山被孢霉的红四氮唑染色程度与菌体油脂中花生四烯酸含量的关系

研究了高山被孢霉菌体被红四氮唑(TTC)染色的条件,并探讨了染色程度与菌体油脂中花生四烯酸含量的关系．高山被孢霉的种子菌体被TTC染色的程度随种龄增加而增加,而种子中的油脂含量和油脂中的花生四烯酸含量也都随种龄增加而增加．在发酵过程中,菌体被TTC染色的程度和菌体中的油脂含量以及油脂中的花生四烯酸含量随培养时间增加而增加．三株具有相似油脂含量、不同花生四烯酸含量的高山被孢霉以及一株不产花生四烯酸的鲁氏毛霉的染色结果显示菌体被红四氮唑染色的程度与菌体油脂中的花生四烯酸含量具有正相关性．该发现有助于花生四烯酸高产菌的快速筛选．     

花生四烯酸油脂高产菌株的选育

以高山被孢霉为出发菌株,抗氧化剂——没食子酸辛酯为筛选剂,经过紫外-LiCl复合诱变处理,筛选出抗脂肪酸脱氢酶抑制剂的菌株。将筛选出的菌株经过摇瓶发酵复筛,筛选到1株生产性能优于出发菌株的突变株R807。与原始菌株相比,该菌株的油脂组成脂肪酸分布中C18系列脂肪酸相对较少,花生四烯酸(ARA)占总脂肪酸的含量保持在40%(质量分数)以上。其菌体生物量达到39.2 g/L,油脂产量达到16.3 g/L,ARA占总脂肪酸含量为41.72%(质量分数),ARA产量达6.81 g/L。各数值比原始菌株分别提高了22.9%、3.2%、35.1%和39.8%。连续传代多次,其产量性状无显著变化。     

微生物发酵法生产花生四烯酸油脂的研究进展

花生四烯酸(ARA)是一种重要的脂肪酸,现在主要由生物法生产,本文综述了高山被孢霉发酵生产花生四烯酸油脂的菌落形态控制及其代谢途径,以期为相关的研究者提供参考。     

花生四烯酸产生菌高山被孢霉的高糖驯化研究

【目的】提高花生四烯酸(Arachidonic acid,ARA)产量,克服ARA产生菌高山被孢霉(Mortierella alpina)在长期的保存及使用过程中易受到外界条件影响发生退化,从而导致菌种耗糖量降低、影响菌种摄入营养的能力和不利于工业化生产的缺点。【方法】首先采用固体培养基驯化,将菌种逐级涂布于梯度高糖PDA平板(含糖量分别为2%、5%、7%、10%和15%)培养,挑选经固体驯化后能耐受10%高糖浓度平板的菌种,转接到两种含不同氮源的梯度高糖(含糖量分别为3%、4%、5%和6%)液体培养基中进行驯化,最后对驯化后的菌种进行2 L发酵罐放大实验。【结果】当培养基中以酵母粉为氮源时,驯化后菌体的最高耗糖量由3 g/(L.d)提高到12 g/(L.d);当培养基中以玉米浆为氮源时,驯化后菌体的最高耗糖量由7 g/(L.d)提高到12 g/(L.d)。摇瓶驯化实验结果表明以玉米浆为氮源驯化的菌种发酵效果较好,发酵罐实验结果显示菌体生物量为50 g/L,总油脂为18 g/L,目的产物ARA产量为8 g/L。相比未驯化之前的发酵结果,生物量和总油脂含量提高了近3倍,ARA产量提高了近4倍。【结论】经过高糖驯化,菌种的耗糖能力得到提高,生物量、总油脂及ARA的产量也都有所增加,从而可以使菌种在保存和使用过程中不易退化,保持稳定。     

高山被孢霉发酵产花生四烯酸油脂的补料工艺

为了缩短高山被孢霉(Mortierella alpina)产花生四烯酸(ARA)油脂发酵周期,以提高ARA油脂生产强度,主要研究了不同底物流加方式对M.alpina产ARA油脂的影响。考察分批发酵、残糖反馈补料分批发酵对ARA油脂发酵的影响,并进一步在残糖反馈补料发酵的基础上建立了一种反复补料分批发酵工艺。结果表明:与分批发酵相比,虽然细胞干质量和油脂浓度变化不显著,但是残糖反馈补料方式ARA生产强度从0.93提高至1.33g/(L·d)。在残糖反馈补料基础上反复补料分批发酵一共进行了4批,细胞干质量稳定在30 g/L左右,油脂含量稳定在50%左右,ARA含量分别达到42.81%、43.17%、42.30%和39.71%。     

深黄被孢霉利用不同碳源产油脂比较

本研究主要探讨深黄被孢霉M2菌株对生物质全糖的利用,考察其碳源同化能力、不同碳源下产脂情况以及对玉米皮渣的利用能力。研究结果表明,M2菌株能够利用葡萄糖、木糖、阿拉伯糖和甘露糖进行生长和油脂积累。M2菌株以6%糖浓度的玉米皮渣水解液为底物发酵培养,油脂微生物生物量达18.2g/L,干菌体油脂含量45.7%,单位体积发酵液油脂产量为8.3g/L。     

高山被孢霉产花生四烯酸发酵条件的研究

通过一株高山被孢霉M_(20)(Mortierella alpina)产花生四烯酸的摇瓶发酵研究,确定了其最佳发酵培养基组成及最适摇瓶发酵工艺条件。摇瓶实验确定的最佳培养基组成为(g/L):玉米粉水解液葡萄糖150,酵母粉15,KH_2PO_4 3.0,NaNO_3 3.0,MgSO_4·7H_2O 0.5。最佳发酵工艺条件为:初始pH6.5,装液量为50ml/500ml摇瓶,摇床转速150r/min,温度在菌体生长前三天控制在25℃培养,以后调至20℃培养。在此条件下,发酵培养被孢霉的生物量、菌体总油脂及花生四烯酸分别高达35.5g/L、13.2g/L及2.2g/L,在15L及1000L自动机械搅拌罐进行发酵试验,AA产量分别高达1.86g/L及1.70g/L。     

利用甘蔗糖蜜发酵生产花生四烯酸的研究

通过培养高山被孢霉利用糖蜜来发酵生产花生四烯酸(ARA),研究了不同甘蔗糖蜜预处理方法对ARA发酵生产的影响。研究表明:H2SO4法是最利于ARA发酵生产的糖蜜预处理方法。利用预处理的甘蔗糖蜜发酵生产ARA,通过单因素实验设计,确定了最优的培养条件,包括初始还原糖80 g/L,N源6 g/L,接种量20%,初始pH6.0和培养温度25℃,在此条件下发酵,干细胞质量、油脂含量、ARA产量和糖利用率分别达到28.5 g/L、11.7g/L、3.68 g/L和94.5%。     

谷氨酸对花生四烯酸产生菌被孢霉发酵的影响

研究了不同浓度谷氨酸对被孢霉生产花生四烯酸的影响,发现当加入谷氨酸浓度为0.8g/L时总油脂和花生四烯酸产量达最高,选择0.8g/L谷氨酸进行花生四烯酸产生菌被孢霉发酵动力学研究的结果表明,在培养基中加入0.8g/L谷氨酸可以明显促进被孢霉的生长,加速基质代谢,提高单位被孢霉中的油脂和花生四烯酸产量,尤其在发酵第7d时生物量、油脂和花生四烯酸产量达到最大,分别为24.43、9.21、1.41g/L,分别是对照组第7d所得的1.13、1.15和1.69倍。     

Mycelial pellet intrastructure and visualization of mycelia and intracellular lipid in a culture of Mortierella alpina

The intrastructure of mycelial pellets of Mortierella alpina, which accumulate fatty acids in mycelia, was visualized following labeling with fluorescein isothiocyanate (FITC) and Nile red using fluorescence microscopy. The pellet was an ellipse shape, but its intrastructure was shaped as a doughnut with a cave inside. Using three-dimensional image analysis, it was shown that the lipid was produced on the edge of the pellet, which corresponded to the area where the mycelial density was high. The cavity ratio of the pellet section was determined on the basis of the FITC fluorescence intensity, and in the early culture stage remained at 0.2 in a 10-kl fermentor culture, but finally increased to 0.35. Mycelial pellet volume paralleled the cavity ratio. Application of the technique used here allows analysis of the intrastructure of fungal pellets and new types of fungal biological study.     

Oil and air dispersion in a simulated fermentation broth as a function of mycelial morphology

The culture conditions of a multiphase fermentation involving morphologically complex mycelia were simulated in order to investigate the influence of mycelial morphology (Trichoderma harzianum) on castor oil and air dispersion. Measurements of oil drops and air bubbles were obtained using an image analysis system coupled to a mixing tank. Complex interactions of the phases involved could be clearly observed. The Sauter diameter and the size distributions of drops and bubbles were affected by the morphological type of biomass (pellets or dispersed mycelia) added to the system. Larger oil drop sizes were obtained with dispersed mycelia than with pellets, as a result of the high apparent viscosity of the broth, which caused a drop in the power drawn, reducing oil drop break-up. Unexpectedly, bubble sizes observed with dispersed mycelia were smaller than with pellets, a phenomenon which can be explained by the segregation occurring at high biomass concentrations with the dispersed mycelia. Very complex oil drops were produced, containing air bubbles and a high number of structures likely consisting of small water droplets. Bubble location was influenced by biomass morphology. The percentage (in volume) of oil-trapped bubbles increased (from 32 to 80%) as dispersed mycelia concentration increased. A practically constant (32%) percentage of oil-trapped bubbles was observed with pelleted morphology at all biomass concentrations. The results evidenced the high complexity of phases interactions and the importance of mycelial morphology in such processes.     

高山被孢霉三阶段培养法生产花生四烯酸油脂

为提高高山被孢霉（Mortierella alpina）生物合成花生四烯酸油脂的生产效率,基于花生四烯酸油脂的积累机制,建立了一种三阶段培养法：第一阶段在全培养基中培养促进菌体生物量的快速积累,确定了60 g/L糖初始质量浓度时,最有利于生物量的快速积累;第二阶段在C源丰富而其他营养缺乏的条件下培养,促进油脂快速积累,对糖最佳初始浓度、接种时间、pH和培养时间进行了优化;第三阶段培养诱导油脂中花生四烯酸的高效积累,并确定此阶段培养时间为36 h时为最佳时间。实验结果表明：三阶段培养工艺条件下,菌体生物量、油脂量、花生四烯酸量分别为41.6、26.6和11.4 g/L,本研究相比传统分批发酵工艺在产率和花生四烯酸最终产量方面都有了显著提高。     

Changes in morphology of Paecilomyces japonica and their effect on broth rheology during production of exo-biopolymers

The influence of Paecilomyces japonica pellet morphology on fermentation broth rheology and exobiopolymer production was investigated in a 5-1 jar fermenter. Rapid formation of pellets was observed after the first day of fermentation; and these slowly increased in size and roughness. This, together with the increase in biomass concentration, altered the transport characteristics and broth rheology towards a pseudoplastic nature which, in turn, influenced cell growth and exo-biopolymer production. At mild agitation, high aeration and optimum substrate concentration, pellets were the most predominant morphological form, compared with free mycelia. The broth rheology showed pseudoplastic behavior; and the fungal morphology was closely related to the rheological properties.     

Isolating Mortierella alpina strains of high yield of arachidonic acid

AIMS: To develop a fast isolation method for arachidonic acid-producing fungi of high yield. METHODS AND RESULTS: Relation between the staining degree of mycelia of Mortierella alpina stained with triphenyltetrazolium chloride (TTC) and arachidonic acid content in the fungal lipids was investigated. Results showed that staining degree of mycelia stained with TTC increased when arachidonic acid content in mycelia lipids increased. This finding was used to isolate strains of high arachidonic acid yield. Arachidonic acid producing fungi were selectively isolated from soil at a low temperature of 4 degrees C and the mycelia of these isolates were stained with TTC. CONCLUSIONS: The strain M. alpina M6 that had the highest staining degree had the highest arachidonic acid content (72.3%). The yield of arachidonic acid in this strain reached 4.82 g l(-1). SIGNIFICANCE AND IMPACT OF THE STUDY: A fast and effective method to isolate strains of high arachidonic acid yield was established according to the finding that staining degree of mycelia of M. alpina was positively correlated with arachidonic acid content in mycelia lipid.     

Effects of dissolved oxygen tension and mechanical forces on fungal morphology in submerged fermentation

The effects of dissolved oxygen tension and mechanical forces on fungal morphology were both studied in the submerged fermentation of Aspergillus awamori. Pellet size, the hairy length of pellets, and the free filamentous mycelial fraction in the total biomass were found to be a function of the mechanical force intensity and to be independent of the dissolved oxygen tension provided that the dissolved oxygen tension was neither too low (5%) nor too high (330%). When the dissolved oxygen concentration was close to the saturation concentration corresponding to pure oxygen gas, A. awamori formed denser pellets and the free filamentous mycelial fraction was almost zero for a power input of about 1 W/kg. In the case of very low dissolved oxygen tension, the pellets were rather weak and fluffy so that they showed a very different appearance. The amount of biomass per pellet surface area appeared to be affected only by the dissolved oxygen tension and was proportional to the average dissolved oxygen tension to the power of 0.33. From this it was concluded that molecular diffusion was the dominant mechanism for oxygen transfer in the pellets and that convection and turbulent flow in the pellets were negligible in submerged fermentations. The biomass per wet pellet volume increased with the dissolved oxygen tension and decreased with the size of the pellets. This means that the smaller pellets formed under a higher dissolved oxygen tension had a higher intrinsic strength. Correspondingly, the porosity of the pellets was a function of the dissolved oxygen tension and the size of pellets. Within the studied range, the void fraction in the pellets was high and always much more than 50%.     

Modeling and measurements of fungal growth and morphology in submerged fermentations

Generalizing results from fungal fermentations is difficult due to their high sensitivity toward slight variation in starting conditions, poor reproducibility, and difference in strains. In this study a mathematical model is presented in which oxygen transfer, agitation intensity, dissolved oxygen tension, pellet size, formation of mycelia, the fraction of mycelia in the total biomass, carbohydrate source consumption, and biomass growth are taken into account. Two parameters were estimated from simulation, whereas all others are based on measurements or were taken from literature. Experimental data are obtained from the fermentations in both 2 L and 100 L fermentors at various conditions. Comparison of the simulation with experiments shows that the model can fairly well describe the time course of fungal growth (such as biomass and carbohydrate source concentrations) and fungal morphology (such as pellet size and the fraction of pellets in the total biomass). The model predicts that a stronger agitation intensity leads to a smaller pellet size and a lower fraction of pellets in the total biomass. At the same agitation intensity, pellet size is hardly affected by the dissolved oxygen tension, whereas the fraction of mycelia decreases slightly with an increase of the dissolved oxygen tension in the bulk. All of these are in line with observations at the corresponding conditions.     

Mycelial morphology and fungal protein production from starch processing wastewater in submerged cultures of Aspergillus oryzae

Three strains of Aspergillus oryzae were used for fungal protein production from starch processing wastewater (SPW) as part of a comprehensive SPW utilization and treatment program. The mycelial morphologies of the three strains varied from fluffy, clumpy mycelia to compact pellets with various strains and cultivation conditions of growth pH, inoculum quantity and superficial air velocity in an air lift bioreactor process. An inoculum technique was developed to ensure a desirable morphology with an improved fungal protein yield. Experimental relationship between the morphology and the yield revealed that the formation of small compact pellets under designed cultivation conditions favoured higher fungal protein yields, easier product separation and better process operation.     

Pellet size affects mycelial ergosterol content in aquatic hyphomycetes

Ergosterol was measured in mycelia of seven species of aquatic hyphomycetes grown in malt-extract broth. The harvested 21 d old pellets were grouped into 5-6 classes based on size, which were analyzed separately. In all but one species, there was a significant, positive correlation between the amount of ergosterol per unit mass and pellet diameter. Ignoring this correlation could result in the misleading conclusion that there is no relationship between mycelial mass and its absolute ergosterol content. The highest ergosterol concentrations were close to the average generally used to convert the amount of ergosterol in environmental samples to fungal biomass; the average was about half that value.     

Growth-coupled lipid synthesis in Mortierella alpina LPM 301, a producer of arachidonic acid

Mortierella alpina LPM 301, a producer of arachidonic acid (ARA), was found to possess a unique property of intense lipid synthesis in the period of active mycelium growth. Under batch cultivation of this strain in glucose-containing media with potassium nitrate or urea, the bulk of lipids (28-35% of dry biomass) was produced at the end of the exponential growth phase and remained almost unaltered in the stationary phase. The ARA content of lipids comprised 42-50% at the beginning of the stationary phase and increased continuously after glucose depletion in the medium due to the turnover of intracellular fatty acids; by the end of fermentation (189-210 h), the amount of ARA reached 46-60% of the total fatty acids (16-19% of dry mycelium). Plausible regulatory mechanisms of the growth-coupled lipid synthesis in microorganisms are discussed.