Mechanical properties of polyurethane foams prepared from liquefied corn stover with PAPI

Corn stover was liquefied by using ethylene carbonate (EC) as liquefying solvent and 97% sulfur acid as catalyst at 170 degrees C for 90 min. Polyurethane (PU) foams were prepared from liquefied corn stover (LCS) with variable amount of polymethylene polyphenylisocyanate (PAPI) by one-shot method, with water as blowing agent, silicone as surfactant and triethylamine and dibutyltine dilaurate as co-catalyst. The mechanical properties of LCS-PU foam with different [NCO]/[OH] ratio were studied on a universal tensile tester. With the increase of [NCO]/[OH] ratio from 0.4 to 1.0, the tensile strength and Young's modulus of the LCS-PU foam first raised, reached their maximum values at [NCO]/[OH] ratio of 0.8, and then declined; while the elongation at break decreased from 117% to 3.6%. The results indicated that by changing the [NCO]/[OH] ratio, mechanical properties of LCS-PU foams could be adjusted for various end uses.     

Processes of liquefaction/solubilization of Spanish coals by microorganisms

Several fundamental aspects of microbial coal liquefaction/solubilization were studied. The liquefied/solubilized products from coal by microorganisms were analysed. The liquid products analysed by IR titration and UV/visible spectrometry showed some alterations with regard to the original coal. Humic acids extracted from the liquefied lignite showed a reduction in the average molecular weight and a increase in the condensation index, probably due to depolymerization caused by microorganisms. The mechanisms implicated in coal biosolubilization by two fungal strains, M2 (Trichoderma sp.) and M4 (Penicillium sp.) were also studied. Extracellular peroxidase, esterase and phenoloxidase enzymes appear to be involved in coal solubilization. Received: 15 June 1998 / Received revision: 23 November 1998 / Accepted: 29 November 1998     

Structure and properties of starch-based foams prepared by microwave heating from extruded pellets

The physical properties of microwave-foamed starch-based pellets, including density, porosity, cell structure, water absorption characteristics and mechanical properties were characterized. It was found that the physical properties of these starch-based foams produced by microwave heating are highly dependent on the raw materials and additives. Foam density decreased significantly after addition of 5.5–10.5% w/w salts, while foams containing nucleation agent (talc) were denser than the control with reduced cell size. A proprietary blowing agent did not affect the foam density markedly. Addition of salts also increased the water sorption of foams and plasticized cell walls. Mechanical behaviour of foamed pellets can be adjusted effectively by controlling the cell structure through using different additives. Mechanical properties of the foamed pellets in the elastic region as well as under large deformation (up to 40% strain) all follow a power–law relationship with foam density.     

Laboratory composting of extruded starch acetate and poly lactic acid blended foams

Composting of extruded foams made of starch acetate and poly lactic acid (PLA) with pre-conditioned yard waste was studied using a laboratory composting system. Extruded foams of high amylose starch were used as the control. Degradation was measured by analyzing the exhaust gases for carbon dioxide. There were significant differences in the amounts of carbon dioxide produced in the vessels containing foams of high amylose starch and foams of starch acetate blended with 20% or 30% PLA. The high amylose starch foams completely degraded within 15 days. The starch acetate foams with 0% PLA took longer, with evolution of carbon dioxide still measurable after 55 days. The rate of degradation was faster for foams with higher PLA contents. The starch acetate foams took even longer to degrade. The maximum time was found to be 130 days for the starch acetate foams.     

Synthesis of a green polyurethane foam from a biopolyol obtained by enzymatic glycerolysis and its use for immobilization of lipase NS-40116

The use of green sources for materials synthesis has gained popularity in recent years. This work investigated the immobilization of lipase NS-40116 (Thermomyces lanuginosus lipase) in polyurethane foam (PUF) using a biopolyol obtained through the enzymatic glycerolysis between castor oil and glycerol, catalyzed by the commercial lipase Novozym 435 for the PUF formation. The reaction was performed to obtain biopolyol resulting in the conversion of 64% in mono- and diacylglycerol, promoting the efficient use of the reaction product as biopolyol to obtain polyurethane foam. The enzymatic derivative with immobilized lipase NS-40116 presented apparent density of 0.19 ± 0.03 g/cm³ and an immobilization yield was 94 ± 4%. Free and immobilized lipase NS-40116 were characterized in different solvents (methanol, ethanol, and propanol), temperatures (20, 40, 60 and 80 °C), pH (3, 5, 7, 9 and 11) and presence of ions Na⁺, Mg⁺⁺, and Ca⁺⁺. The support provided higher stability to the enzyme, mainly when subjected to acid pH (free lipase lost 80% of relative activity after 360 h of contact, when the enzymatic derivative lost around 22%) and high-temperature free lipase lost 50% of relative activity, while the immobilized remained 95%. The enzymatic derivative was also used for esterification reactions and conversions around 66% in fatty acid methyl esters, using abdominal chicken fat as feedstock, were obtained in the first use, maintaining this high conversion until the fourth reuse, proving that the support obtained using environmentally friendly techniques is applicable.

     

Syntheses of Terpenes by the Condensation of Aliphatic Compounds

The condensation of mesityloxide with 4-diethylaminobutanone-(2) in the presence of potassium t-butoxide gave the products containing piperitenone together with isoxylitones, which were identified by gas chromatography and chemical methods. The effects of the combination of condensing agent, solvent, molar ratio of reagents and reaction temperature on the components in the condensation products were studied. It was found that piperitenone was able to obtain in an yield of 51% on the basis of 4-diethylaminobutanone-(2) by the use of Triton-B as a condensing agent. Also piperitenone can be isolated from the condensation products by the treatment with semicarbazide.     

Effects of chemical inhomogeneity of corn stalk on solvolysis liquefaction

Structural characterization of corn stalk (CS) factions including whole stalk, ear husk, leaf blade, stem bark and stem pith was conducted. Different fractions were liquefied by solvolysis liquefaction method. Acid number, hydroxyl number and insoluble residues ratios (IRR) of liquefied products from CS factions were monitored. Results showed chemical compositions of CS fractions had remarkable difference. Cellulose, hemicellulose and lignin accounted for 36.9-41.43%, 21.77-37.3% and 3.38-7.52% of the raw material, respectively. Acid numbers increased with increasing time from 30 to 90 min, whereas hydroxyl numbers decreased gradually, IRR decreased and then increased. However, properties of liquefied products differed remarkably. Higher acid number, higher hydroxyl number, and lower IRR were detected from ear husk liquefied products. This is coincident with the higher content of hemicelluloses in ear husk. This work proved that whole utilization process is unsatisfactory in solvolysis liquefaction and different fractions of CS should be given themselves optimum applications.     

Biodegradation study by Pseudomonas sp. of flexible polyurethane foams derived from castor oil

The synthesis and biodegradation of polyurethane foams obtained from environmentally benign processes were studied.Flexible polyurethane foams based on castor oil modified with maleic anhydride (MACO) were synthesized. The synthesis involved a single-stage process by mixing castor oil/MACO (weight ratios 75:25 and 25:75) and 2-4 toluene diisocyanate (TDI) in stoichiometric amount of OH:NCO. The biodegradability studies with cultures of a Pseudomonas sp. strain (DBFIQ-P36) involved incubation periods of 2 months at 37 °C. Polymers were characterized before and after biodegradation by Fourier Transform Infrared Spectroscopy (FT-IR), INSTRON mechanical tester, and Scanning Electron Microscopy (SEM). The results showed that the addition of MACO produces a considerable increase in the rate of degradation and an important change in the chemical and morphological structures. This is due to the presence of ester groups that are vulnerable to chemical hydrolysis and enzymatic attack. The eco-toxicity after the biodegradation was evaluated. Toxic compounds such as primary amines were identified by Gas Chromatography–Mass Spectrometry (GC–MS) in combination with Nuclear Magnetic Resonance (NMR) as degradation products.     

Liquefaction of cornstalk in hot-compressed phenol–water medium to phenolic feedstock for the synthesis of phenol–formaldehyde resin

Cornstalk powders were effectively liquefied in a hot-compressed phenol–water medium (1:4 wt/wt). The optimum liquefaction temperature was around 350 °C, where the liquid yield attained a maximum at about 70 wt%. The addition of sodium carbonate showed negligible effect over the Liquefaction product yields. When liquefied in phenol–water medium, essentially no phenol was combined with the liquid products, and the cornstalk-derived bio-oils were partially degraded monomeric and oligomeric products with a broad molecular distribution. Resol type bio-based phenol formaldehyde resins were readily synthesized from the cornstalk-derived bio-oils catalyzed by sodium hydroxide.     

Iodinated melatonin: preparation and characterization of the molecular structure by mass and 1H NMR spectroscopy

Synthetic melatonin was iodinated by treatment with potassium iodide in the presence of an oxidizing agent, Iodo-Gen. The iodination products of melatonin were extracted with chloroform and separated by HPLC. The fraction showing immunoreactivity with respect to melatonin antisera was characterized as iodomelatonin by mass spectrometry, so that the substitution of iodine had occurred at a ring carbon atom. 1H NMR spectra showed the iodine to be incorporated at the C-2 position of the indole moiety. The N-[2-(2-iodo-5-methoxy-1H-indol-3-yl)ethyl]acetamide (2-iodomelatonin) reported here is more useful than [3H]melatonin as a tracer in melatonin radioimmunoassay. This method offers also the possibility of preparing iodinated serotonin and other indoleamines for biological studies.     

Removal of nitrate from water by foam-immobilizedPhormidium laminosum in batch and continuous-flow bioreactors

Cells of the non-N₂-fixing cyanobacteriumPhormidium laminosum were immobilized in polyurethane (PU) foams either by absorption or by entrapment in the PU prepolymer followed by polymerisation and by adsorption onto polyvinyl (PV) foams. Although entrapment caused toxicity problems which lead to rapid death of the immobilized cells, they were immobilized successfully by adsorption onto PU or PV foams and maintained their photosynthetic electron transport activities (PS I, II, I + II) for at least 7 weeks. Changes in the morphology resulting from immobilization, as revealed by scanning electron microscopy (SEM) and low temperature-SEM, were investigated. Batch cultures and a continuous-flow packed bed photobioreactor were used to study nitrate removal from water. The effects of light intensity and CO₂ concentration on bioreactor performance were studied with respect to the nitrate uptake efficiency of the system. It was concluded thatP. laminosum immobilized on polymer foams is of potential value for biological nitrate removal in a continuous-flow system. author for correspondence     

Identification of bilirubin reduction products formed by Clostridium perfringens isolated from human neonatal fecal flora

Urobilinoids belong to the heterogenous group of degradation products of bilirubin formed in the gastrointestinal tract by intestinal microflora. Among them urobilinogen and stercobilinogen with their respective oxidation products, urobilin and stercobilin, are the most important compounds. The aim of present study was to analyze the products of bacterial reduction of bilirubin in more detail. The strain of Clostridium perfringens isolated from neonatal stools, capable of reducing bilirubin, was used in the study. Bacteria were incubated under anaerobic conditions with various native as well as synthetic bile pigments, including radiolabeled unconjugated bilirubin (UCB). Their reduction products were extracted from media and separated following thin layer chromatography. Pigments isolated were analyzed by spectrophotometry, spectrofluorometry and mass spectrometry. In a special set of experiments, bilirubin diglucuronide was incubated with either bacterial lysate or partially purified bilirubin reductase and beta-glucuronidase to reveal whether bilirubin glucuronides may be directly reduced onto conjugated urobilinoids. A broad substrate activity was detected in the investigated strain of C. perfringens and a series of bilirubin reduction products was identified. These products were separated in the form of their respective chromogens and further oxidized. Based on their physical-chemical properties, as well as mass spectra, end-catabolic bilirubin products were identified to belong to urobilinogen species. The reduction process, catalyzed enzymatically by the studied bacterial strain, does not proceed to stercobilinogen. Bilirubin diglucuronide is not reduced onto urobilinoid conjugates, glucuronide hydrolysis must precede double bond reduction and thus UCB is reduced much faster.     

Quantitation of Microorganisms in Sputum

A method of quantitating microbial cultures of homogenized sputum has been devised. Possible application of this method to the problem of determining the etiologic agent of lower-respiratory-tract infections has been studied to determine its usefulness as a guide in the management of these infections. Specimens were liquefied by using an equal volume of 2% N-acetyl-L-cysteine. The liquefied sputum suspension was serially diluted to 10^-1, 10^-3, 10^-5, and 10^-7. These dilutions were plated on appropriate media by using an 0.01-ml calibrated loop; they were incubated and examined by standard diagnostic methods. Quantitation of fresh sputum from patients with pneumonia prior to antimicrobial therapy revealed that probable pathogens were present in populations of 10⁷ organisms/ml or greater. Normal oropharyngeal flora did not occur in these numbers before therapy. Comparison of microbial counts on fresh and aged sputum showed that it is necessary to use only fresh specimens, since multiplication or death alters both quantitative and qualitative findings. Proper collection and quantitative culturing of homogenized sputum provided information more directly applicable to patient management than did qualitative routine methods. Not only was the recognition of the probable pathogenic organism in pneumonia patients improved, but serial quantitative cultures were particularly useful in recognizing the emergence of superinfections and in evaluating the efficacy of antimicrobial therapy.     

Modelling the microenvironment of a lipase immobilized in polyurethane foams

The effects of partition of substrates and product on the modelling of the microenvironment of an immobilized lipase were evaluated using Response Surface Methodology. The esterification of butyric acid with ethanol in n-hexane, catalyzed by Candida rugosa lipase immobilized in two biocompatible and relatively hydrophilic polyurethane foams (“Hypol FHP 2002™” and “Hypol FHP 5000™”) was used as the model system. For each set of initial conditions, the final concentration of substrates and ethyl butyrate in the microenvironment, at equilibrium, Cmicro, were estimated by mass balancing bulk and foams. The Cmicro values obtained were used to estimate the corresponding partition coefficients of ethanol (P_EtOH), butyric acid (P_BA) and ester (P_EB), between the foams (microenvironment) and the bulk medium. Foams containing previously inactivated lipase, as well as lipase-free foams were used. For both substrates, Cmicro values were, in the majority of the experiments, higher than their macroenvironmental counterparts. The lowest Cmicro values were observed with the less hydrophilic foam (“FHP 5000”). A decrease of Cmicro_EtOH in both foams and Cmicro_BA in “FHP 5000” foams, was obtained upon lipase immobilization. P_EB values were, in all cases, close to zero. This is beneficial in terms of the shift in reaction equilibrium, product recovery and alleviation of product inhibition effects.     

Qualitative analysis of products formed during the acid catalyzed liquefaction of bagasse in ethylene glycol

Bagasse was liquefied in ethylene glycol (EG) catalyzed by sulfuric acid at 190 degrees C under atmospheric pressure. The compositions of the crude products obtained were analyzed after separating them into three fractions: a water-soluble fraction, an acetone-soluble fraction and a residue. With infrared, gel permeation chromatography and elemental analyses, the residue mainly included undissolved cellulose and lignin derivatives and the acetone-soluble fraction mainly contained lignin degradation products with high molecular weights. The water-soluble fraction, after further analyzed by GC-MS and HPLC, showed EG, diethylene glycol, EG derivatives, saccharides, alcohols, aldehydes, ketones, phenols, especially some acids such as formic acid, levulinic acid, acetic acid, oxalic acid and 2-hydroxy-butyric acid and their esters. The Higher Heating Value (HHV) of the residue and the acetone-soluble fractions were higher than that of bagasse. The results showed that some useful chemicals and biofuels could be obtained by this process.     

Immobilization of lipase Eversa Transform 2.0 on poly(urea–urethane) nanoparticles obtained using a biopolyol from enzymatic glycerolysis

In this work, the free lipase Eversa^® Transform 2.0 was used as a catalyst for enzymatic glycerolysis reaction in a solvent-free system. The product was evaluated by nuclear magnetic resonance (¹H NMR) and showed high conversion related to hydroxyl groups. In sequence, the product of the glycerolysis was used as stabilizer and biopolyol for the synthesis of poly(urea–urethane) nanoparticles (PUU NPs) aqueous dispersion by the miniemulsion polymerization technique, without the use of a further surfactant in the system. Reactions resulted in stable dispersions of PUU NPs with an average diameter of 190 nm. After, the formation of the PUU NPs in the presence of concentrated lipase Eversa^® Transform 2.0 was studied, aiming the lipase immobilization on the NP surface, and a stable enzymatic derivative with diameters around 231 nm was obtained. The hydrolytic enzymatic activity was determined using ρ-nitrophenyl palmitate (ρ-NPP) and the immobilization was confirmed by morphological analysis using transmission electron microscopy and fluorescence microscopy.

     

Novolak PF resins prepared from phenol liquefied Cryptomeria japonica and used in manufacturing moldings

The wood of Japanese cedar (Cryptomeria japonica) was liquefied in phenol with H2SO4 and HCl as catalysts. The liquefied wood was reacted with formalin to prepare the novolak PF resin. The results showed that the reaction of liquefied Japanese cedar with formalin was an exothermic reaction, and formed a solid-like resin without extra heating. Two novolak PF resins were prepared from the liquefied wood which were identified as SF and CF that using the liquefied wood with H2SO4 and HCl as catalyst respectively. The novolak PF powder displayed thermo-melting characteristic. The resins of SF and CF had weight average molecular weight of 3638 and 3941 respectively and melting temperature of 149.4 degrees C and 127.5 degrees C respectively. Both of the novolak resins could be used to make moldings with good performance by mixing the novolak resin with wood powder, hardener and zinc stearate at the weight ratio of 60:30:10:1 and hot-pressed under 200 degrees C for 10min.     

A simple method to study microbial coal solubilization using Pluronic F-127-amended media

Summary Microbial coal solubilization and the extraction of solubilized coal products were carried out in media amended with polyol (Pluronic F-127), an agent which gels above 18°C but reverts to a liquid state at low temperature (4°C). The solubilized coal products, the unsolubilized coal particles and the mycelial mat were separated effectively by centrifugation at 4°C. The amount of coal solubilization was 30–50% higher in polyol-amended media than in agar media regardless of the microorganism. On the other hand, the amount of coal solubilization in polyol-amended control media was less compared to agar-amended control media.     

Preparation and characterization of polyurethane foams using a palm oil-based polyol

Polyurethane (PU) foams were prepared using a palm oil-based polyol (PO-p). At the first stage, palm oil was converted to monoglycerides as a new type of polyol by glycerolysis. A yield of the product reached 70% at reaction temperature of 90 degrees C by using an alkali catalyst and a solvent. At the second stage, PU foams were prepared from mixtures of the polyol and polyethylene glycol (PEG) or diethylene glycol (DEG) and an isocyanate compound. Characterization of the foams was carried out by thermal and mechanical analyses. The analyses showed that the chain motion of polyurethane becomes more flexible at the higher PO-p content in the whole polymer, which indicates that the monoglyceride molecules work as soft segments. The study here may lead to a development of a new type of polyurethane foams using palm oil as a raw material.     

Enzyme kinetics of hevamine, a chitinase from the rubber tree Hevea brasiliensis

The enzyme kinetics of hevamine, a chitinase from the rubber tree Hevea brasiliensis, were studied in detail with a new enzyme assay. In this assay, the enzyme reaction products were derivatized by reductive coupling to a chromophore. Products were separated by HPLC and the amount of product was calculated by peak integration. Penta-N-acetylglucosamine (penta-nag) and hexa-N-acetylglucosamine (hexa-nag) were used as substrates. Hexa-nag was more efficiently converted than penta-nag, which is an indication that hevamine has at least six sugar binding sites in the active site. Tetra-N-acetylglucosamine (tetra-nag) and allosamidin were tested as inhibitors. Allosamidin was found to be a competitive inhibitor with a K(i) of 3.1 microM. Under the conditions tested, tetra-nag did not inhibit hevamine.