Microorganisms in Heat Supply Systems and Internal Corrosion of Steel Pipelines

In laboratory experiments with batch cultures of thermophilic microorganisms isolated from urban heat supply systems, the growth of sulfate-reducing, iron-oxidizing, and iron-reducing bacteria was found to accelerate the corrosion rate of the steel-3 plates used in pipelines. In the absence of bacteria and dissolved oxygen, minimal corrosion was determined. The aforementioned microorganisms, as well as sulfur-oxidizing bacteria, were found to be widespread in water and corrosion deposits in low-alloy steel pipelines (both delivery and return) of the Moscow heat networks, as well as in the corrosion deposits on the steel-3 plates in a testing unit supplied with the network water. The microorganisms were found in samples with a water pH ranging from 8.1 to 9.6 and a temperature lower than 90°C. Magnetite, lepidocrocite, goethite, and X-ray amorphous ferric oxide were the corrosion products identified on the steel-3 plates, as well as siderite, aragonite, and S⁰. The accumulation of corrosion deposits and variation in the total and local corrosion of the steel plates in a testing unit were considered in terms of the influence of microbial processes.     

微生物腐蚀及腐蚀机理研究进展

在不同的环境中,不同种类的微生物能在材料上附着繁殖,其生命活动会引起或加剧材料的腐蚀。根据种类及功能的不同,腐蚀微生物可以分为硫酸盐还原菌、硫氧化菌、产酸菌、铁氧化细菌、铁还原细菌、硝酸盐还原菌以及产粘液细菌等。微生物腐蚀几乎能使所有现用的材料受到严重影响,破坏材料的结构与性能,在建筑、运输管道、工业环境(石油化工等)以及海洋环境中造成巨大的安全隐患和财产损失。本文概述了目前发现的腐蚀相关微生物的类群和特性,以及相对应的微生物腐蚀机理,为防护和控制材料的微生物腐蚀提供理论指导。     

微生物抑制金属腐蚀机理的研究进展

传统金属防腐方法成本较高或者容易产生次生环境问题。微生物防腐蚀是一项新的绿色防腐技术,随着越来越多抗腐蚀微生物的发现,以及有益菌膜研究的开展,研究者们发现了微生物抑制金属腐蚀的众多机理,本文对此进行了归纳总结。微生物可以通过生物驱除、分泌腐蚀抑制剂、生成胞外多聚物、降低溶解氧、形成生物膜屏障、分泌生物表面活性剂、噬菌体控制、非生物膜屏障等过程控制和减缓金属腐蚀。金属的微生物腐蚀抑制作用通常不是由单一机制引起的,而是多种机制共同作用的结果。深入理解微生物抑制金属腐蚀的机理,有利于为减缓金属腐蚀行为提供借鉴。     

Biofilm formation in water cooling systems

Biofilm formation on stainless steel samples immersed in cooling water has been evaluated by exposing metal samples to cooling seawater for 30 days. Anaerobic bacteria were then at 1.6 × 10⁶/cm², with sulphate-reducing species predominating. Aerobic bacteria and fungi were 2600 and 140/cm², respectively. After 60 days, numbers of aerobic microorganisms remained constant whereas the count of anaerobic microorganisms had increased to 1.8×10⁹/cm². Scanning electron microscopy showed the presence of morphologically different microorganisms in deposits and as a mucilaginous net. No signs of corrosion were detected on the stainless steel surface.The authors are with the Departamento de Engenharia Bioquimica Centro de Tecnologia, Bloco E. Universidade Federal do Rio de Janeiro Ilha do Fundão, 21941-900 Rio de Janeiro, Brazil     

Critical review: Microbially influenced corrosion of buried carbon steel pipes

External corrosion of buried carbon steel pipes is a problem of global proportions, affecting a wide range of industries and services. Many factors affect corrosion rates. Biofilms may secrete enzymes and compounds that attack metal, alter local acidity and create differential aeration and galvanic cells. An important consideration is that biofilm metabolisms and enzymatic reactions are constantly in flux, altering the impact of microorganisms on corrosion rates, and thermodynamic equilibrium is not reached. Recent research demonstrates that some anaerobic microorganisms catalyse the oxidation of metallic iron and directly consume the electrons, with serious consequences for corrosion. This review examines relationships between soil characteristics, microbiology and corrosion processes, focussing on the impacts of microorganisms on external corrosion of buried carbon steel pipes. Techniques for improving the understanding of microbially influenced corrosion are considered and critiqued, with the aim of assisting those who work in the area of corrosion mitigation.     

The dual role of microbes in corrosion

Corrosion is the result of a series of chemical, physical and (micro) biological processes leading to the deterioration of materials such as steel and stone. It is a world-wide problem with great societal and economic consequences. Current corrosion control strategies based on chemically produced products are under increasing pressure of stringent environmental regulations. Furthermore, they are rather inefficient. Therefore, there is an urgent need for environmentally friendly and sustainable corrosion control strategies. The mechanisms of microbially influenced corrosion and microbially influenced corrosion inhibition are not completely understood, because they cannot be linked to a single biochemical reaction or specific microbial species or groups. Corrosion is influenced by the complex processes of different microorganisms performing different electrochemical reactions and secreting proteins and metabolites that can have secondary effects. Information on the identity and role of microbial communities that are related to corrosion and corrosion inhibition in different materials and in different environments is scarce. As some microorganisms are able to both cause and inhibit corrosion, we pay particular interest to their potential role as corrosion-controlling agents. We show interesting interfaces in which scientists from different disciplines such as microbiology, engineering and art conservation can collaborate to find solutions to the problems caused by corrosion.     

海洋环境下腐蚀微生物研究进展北大核心

海洋环境的复杂多变性使海洋腐蚀成为一个日益严重的全球性问题。海洋腐蚀在造成巨大经济损失的同时,还带来了严重的环境污染以及人员安全问题,使其成为海洋经济发展中必须要解决的关键问题。据统计海洋环境中20%的腐蚀由微生物引起,腐蚀微生物(microbiologically influenced corrosion,MIC)以生物膜的形式存在于金属表面,其主要包括细菌、古菌、真菌及藻类等。基于对以往研究的综述,本文总结了这4类海洋微生物的研究进展,阐述了海洋腐蚀环境中腐蚀微生物的种类、群落组成影响因素及其作用机理等内容;同时,文中概述了微生物对金属材料促进腐蚀或抑制腐蚀的影响因素及其作用机制,并归纳了当前海洋环境中微生物腐蚀的防治方法;最后,本研究对海洋环境下微生物腐蚀研究及防治的发展趋势进行了论述,以期为腐蚀机制的研究与防腐工作的实施提供参考。     

Galvanic Corrosion of Lithium‐Powder‐Based Electrodes

Lithium metal is considered to be the most promising anode for the next generation of batteries if the issues related to safety and low coulombic efficiency can be overcome. It is known that the initial morphology of the lithium metal anode has a great influence on the cycling characteristics of a lithium metal battery (LMB). Lithium‐powder‐based electrodes (Li_p‐electrodes) are reported to diminish the occurrence of high surface area lithium deposits. Usually, ultra‐thin lithium foils (<50 µm) and Li_p‐electrodes are prepared on a copper substrate, thus a metal–metal contact area is generated. The combination of these two metals in the presence of an electrolyte, however, can lead to galvanic corrosion. Herein, the corrosion behavior of Li_p‐electrodes is studied. The porosity of such electrodes leads to a high amount of accessible Cu surface in contact with electrolyte. As a consequence, Li_p‐electrodes aged for 1 week in the electrolyte show spontaneous lithium dissolution near the junction to copper and void formation on the lithium‐powder particles. This corrosion process affects the delivered capacity of Li_p‐electrodes and increases the overvoltage of the lithium electrodissolution process. The occurrence of corrosion at the Cu|Li_p interface raises concerns about the practicality of multi‐metallic component systems for LMBs.     

Biodeterioration of dental materials: Influence of bacterial adherence

The aim of this work was to carry out a comparative study of microbial adhesion on dental alloys and glass ionomers that release fluoride. The action of NaF on the early stages of biofilm development and on the corrosion of the metallic dental materials was analysed. Open circuit potential measurements and potentiostatic electrochemical techniques with different perturbation programs as well as SEM observations, and optical and epifluorescence microscopy were employed. A notable effect of topography and the nature of the substratum on bacterial distribution was observed. In addition, changes in the density and thickness of microbial colonies were noticed when fluoride was present. The results show that the antimicrobial effect of fluoride was significant against planktonic but not against sessile microorganisms. Fluoride released by glass ionomers did not impede bacterial adhesion to the surface. With respect to corrosion, fluoride did not alter significantly the passivity of the dental metallic biomaterials assayed, except for Cu‐Al alloy. Titanium dissolution could occur at high fluoride concentrations (8gl^‐1) during oxide layer formation. Consequently, bacterial adherence was influenced by the nature and topography of the substratum and by the presence of fluoride which could also affect the electrochemical behaviour of some metallic substrata.     

Enhanced microbial corrosion of stainless steel by Acidithiobacillus ferrooxidans through the manipulation of substrate oxidation and overexpression of rus

Acidithiobacillus ferrooxidans cells can oxidize iron and sulfur and are key members of the microbial biomining communities that are exploited in the large-scale bioleaching of metal sulfide ores. Some minerals are recalcitrant to bioleaching due to the presence of other inhibitory materials in the ore bodies. Additives are intentionally included in processed metals to reduce environmental impacts and microbially influenced corrosion. We have previously reported a new aerobic corrosion mechanism where A. ferrooxidans cells combined with pyrite and chloride can oxidize low-grade stainless steel (SS304) with a thiosulfate-mediated mechanism. Here we explore process conditions and genetic engineering of the cells that enable corrosion of a higher grade steel (SS316). The addition of elemental sulfur and an increase in the cell loading resulted in a 74% increase in the corrosion of SS316 as compared to the initial sulfur- and cell-free control experiments containing only pyrite. The overexpression of the endogenous rus gene, which is involved in the cellular iron oxidation pathway, led to a further 85% increase in the corrosion of the steel in addition to the improvements made by changes to the process conditions. Thus, the modification of the culturing conditions and the use of rus-overexpressing cells led to a more than threefold increase in the corrosion of SS316 stainless steel, such that 15% of the metal coupons was dissolved in just 2 weeks. This study demonstrates how the engineering of cells and the optimization of their cultivation conditions can be used to discover conditions that lead to the corrosion of a complex metal target.     

Nuclear corrosion monitoring—

Nuclear corrosion technique has been developed for the assay of various heavy metals released through corrosion and abrasion into electrolytes from various biomaterials like amalgams, chromium— cobalt and gold alloys, steel, and titanium. Application of the technique in measurement of selective release rates under static or dynamic conditions, i.e., during cyclic loading, is discussed. The elements chromium, cobalt, copper, gold, iron, mercury, molybdenum, silver, titanium, and zinc have been quantitatively assessed. In vivo corrosion measurements are further included. By combining the present nuclear tracer technique with ESCA technique, knowledge about reaction mechanisms occurring at the interface solid/liquid is obtained. Exposure of humans to various heavy metals from biomaterials, e.g., dental materials, can be estimated using the NCM technique. The technique also has a potential for selective release measurements of several nuclides possessing suitable radioanalytical properties from other types of alloys immersed in various liquid environments.     

The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor

The corrosion behaviour of galvanized steel in cooling tower water containing a biocide and a corrosion inhibitor was investigated over a 10-month period in a hotel. Planktonic and sessile numbers of sulphate reducing bacteria (SRB) and heterotrophic bacteria were monitored. The corrosion rate was determined by the weight loss method. The corrosion products were analyzed by energy dispersive X-ray spectroscopy and X-ray diffraction. A mineralized, heterogeneous biofilm was observed on the coupons. Although a biocide and a corrosion inhibitor were regularly added to the cooling water, the results showed that microorganisms, such as SRB in the mixed species biofilm, caused corrosion of galvanized steel. It was observed that Zn layers on the test coupons were completely depleted after 3?months. The Fe concentrations in the biofilm showed significant correlations with the weight loss and carbohydrate concentration (respectively, p?<?0.01 and p?<?0.01).     

Microorganisms in heat supply lines and internal corrosion of steel pipes

In laboratory experiments with batch cultures of thermophilic microorganisms isolated from urban heat supply systems, the growth of sulfate-reducing, iron-oxidizing, and iron-reducing bacteria was found to accelerate the corrosion rate of the steel-3 plates used in the pipelines. In the absence of bacteria and dissolved oxygen, minimal, corrosion was determined. The aforementioned microorganisms, as well as sulfur-oxidizing bacteria, were found to be widespread in water and corrosion deposits in low-alloy steel pipelines (both delivery and return) of the Moscow heat networks, as well as in the corrosion deposits on the steel-3 plates in a testing unit supplied with the network water. The microorganisms were found in samples with water pH ranging from 8.1 to 9.6 and a temperature lower than 90 degrees C. Magnetite, lepidocrocite, goethite, X-ray amorphous ferric oxide were the corrosion products identified on the steel-3 plates, as well as siderite, aragonite, and S0. The effect of microbiological processes on the rate of electrochemical corrosion was evaluated from the accumulation of corrosion deposits and from variation in total and local corrosion of the steel plates in a testing unit.     

Environmental risk assessment of manganese and its associated heavy metals in a stream impacted by manganese mining in South China

In South China, high manganese content in the drinking water source influenced by upstream manganese mine drainage has become a major concern. To investigate the extent of metal pollution and environmental risk in upstream sediments and native aquatic macrophytes, a study was conducted on a manganese mining-impacted river named the Heishui River. The results indicated that streambed sediments collected were polluted by Mn and other metals with the highest contents of Mn 43349.4 mg kg^?1, Pb 128.6 mg kg^?1, Zn 502.9 mg kg^?1, and Cu 107.2 mg kg^?1. The level of Mn in all sediments was higher than the consensus-based Probable Effect Concentration, indicating that adverse effects on sediment-dwelling organisms were likely to occur frequently. Among the studied metals, Mn had the highest bioavailability and ecological risk, followed by Zn. Native aquatic macrophytes accumulate large amounts of the studied metals. A significantly positive correlation was found between exchangeable fractions of the studied metals in sediments and in aquatic macrophytes. The risk assessment code showed the following risk levels of metals in sediments in descending order: Mn > Zn > Cu > Pb. In conclusion, the river impacted by manganese mining drainage poses a high risk to both the local ecosystem and downstream drinking water.     

Microbially influenced corrosion of galvanized steel pipes in aerobic water systems

Aims: To investigate the role of heterotrophic bacteria in the corrosion of galvanized steel in the presence of water. Methods and Results: Samples were taken from corroding galvanized steel pipes conveying water for specialist applications, and heterotrophic bacteria were isolated and cultured. The majority of bacteria were Gram‐negative aerobes and included Pseudomonas sp., Bacillus pumilus, Afipia spp. and Blastobacter denitrificans/Bradyrhizobium japonicum. Zinc tolerance was assessed through growth and zinc disc diffusion experiments. In general, zinc negatively influenced growth rates. An unidentified yeast also isolated from the system demonstrated a high tolerance to zinc at concentrations up to 4 g l^?1. Coupon experiments were performed to assess corrosion by the bacteria on galvanized steel and steel coupons. The majority of isolates as pure culture biofilms (69%) accelerated corrosion of galvanized coupons, assessed as zinc release, relative to sterile control coupons (P < 0·05). Pure culture biofilms did not increase the corrosion of steel, with four isolates demonstrating protective effects. Conclusions: Pure culture biofilms of heterotrophic bacteria isolated from a corroding galvanized pipe system were found to accelerate the corrosion of galvanized steel coupons. Significance and Impact of the Study: Microbially influenced corrosion is a potential contributor to sporadically occurring failures in galvanized steel systems containing water. Management strategies should consider microbial control as a means for corrosion prevention in these systems.     

Anaerobic microbial activities including hydrogen mediated acetogenesis within natural gas transmission lines

Microbially influenced corrosion (MIC) is being increasingly recognised as a serious problem. To investigate the role of MIC, radiotracer activity and lipid biomass measurements were performed on samples from offshore and on‐shore natural gas transmission systems. These measurements evaluated the biomass and metabolism of microbial communities residing inside transmission pipelines. Aqueous and nonaqueous hydrocarbon samples from liquid separators, sludge catchers and nodules attached to pipe walls were aseptically recovered and inoculated into anaerobic tubes for radiotracer time course experiments or preserved with chloroform‐methanol for total lipid analyses. MPN enrichments and phospholipid biomass determinations estimated microbial populations of 10⁴—10⁷ cells per gram in several samples. General microbial metabolism was demonstrated by [l‐¹⁴C]acetate incorporation into lipids and by [¹⁴C]CO₂ production from [U‐¹⁴C]glucose. [¹⁴C]Acetate was slowly mineralised to ¹⁴CO₂ without significant methane production. [¹⁴C]Acetate was produced by fermentation of [¹⁴C]glucose, [¹⁴C]palmitate and by hydrogen mediated acetogenesis in the presence of [^I4C]CO₂. In one location acetogenesis from hydrogen and carbon dioxide accounted for 0–7 mmol.l^‐1 of acetate production per week. These results demonstrated that microorganisms could utilise natural gas impurities to produce organic acids. This activity could adversely affect the structural integrity (MIC) of high pressure natural gas pipelines.     

Microbe-surface interactions in biofouling and biocorrosion processes.

The presence of microorganisms on material surfaces can have a profound effect on materials performance. Surface-associated microbial growth, i.e. a biofilm, is known to instigate biofouling. The presence of biofilms may promote interfacial physico-chemical reactions that are not favored under abiotic conditions. In the case of metallic materials, undesirable changes in material properties due to a biofilm (or a biofouling layer) are referred to as biocorrosion or microbially influenced corrosion (MIC). Biofouling and biocorrosion occur in aquatic and terrestrial habitats varying in nutrient content, temperature, pressure and pH. Interfacial chemistry in such systems reflects a wide variety of physiological activities carried out by diverse microbial populations thriving within biofilms. Biocorrosion can be viewed as a consequence of coupled biological and abiotic electron-transfer reactions, i.e. redox reactions of metals, enabled by microbial ecology. Microbially produced extracellular polymeric substances (EPS), which comprise different macromolecules, mediate initial cell adhesion to the material surface and constitute a biofilm matrix. Despite their unquestionable importance in biofilm development, the extent to which EPS contribute to biocorrosion is not well-understood. This review offers a current perspective on material/microbe interactions pertinent to biocorrosion and biofouling, with EPS as a focal point, while emphasizing the role atomic force spectroscopy and mass spectrometry techniques can play in elucidating such interactions.     

The measurement of multiple spray deposits by sequential application of metal chelate tracers

Chelates of the transition metals copper, cobalt, manganese and zinc, available as foliar feeds, were identified as the most suitable spray tracers for comparisons of deposits arising from up to four sequential applications to a single target. Their use minimised many of the disadvantages associated with other commonly used tracers such as visible and fluorescent dyes, and it was possible to quantify each tracer when present on the target in ratios of up to 100:1. Each spray solution contained a single chelate at a metal concentration of 1 g litre^?1. The recovery of metal chelates from plant tissue may not be quantitative, as a consequence of absorption or adsorption by leaves for example. The food colorant tartrazine, at a concentration of 10 g litre^?1, was shown to be a suitable internal standard for estimation of percentage recovery. Combined spray deposits were recovered readily from apple leaves and fruit by aqueous extraction and analysed by atomic absorption spectroscopy. The spray deposit of each metal tracer was calculated from the raw analytical data using procedures for generating calibration curves designed to optimise the accuracy of the analysis.     

Microorganisms: Induction and inhibition of corrosion in metals

Corrosion occurs due to chemical or electrochemical reactions between the environment and metal. It can cause dangerous and expensive damage to a wide range of industries. However, it is difficult to evaluate the economic impact of corrosion, particularly when microorganisms are involved in the corrosion mechanism. Microbes change the electrochemical reaction at the biofilm/metal interface and either inhibit or accelerate the process of metal corrosion. The high cost, toxicity, and sometimes ineffectiveness of present physical and chemical strategies to control corrosion have called for the use of microorganisms in inhibitory mechanisms, and this has generated great interest. Although the microbial inhibitory mechanism is environmentally friendly, the predictability of the results is not yet affirmed, as sometimes the same bacteria with an inhibitory property may also become aggressive. This review discusses different mechanisms by which microbes induce or inhibit corrosion in metals. Further, as the corrosive or inhibiting behaviors of microorganisms vary considerably depending on environmental factors, the roles of these factors are also emphasized.     

Biofouling and microbial corrosion problem in the thermo-fluid heat exchanger and cooling water system of a nuclear test reactor

This article discusses aspects of biofouling and corrosion in the thermo-fluid heat exchanger (TFHX) and in the cooling water system of a nuclear test reactor. During inspection, it was observed that >90% of the TFHX tube bundle was clogged with thick fouling deposits. Both X-ray diffraction and Mössbauer analyses of the fouling deposit demonstrated iron corrosion products. The exterior of the tubercle showed the presence of a calcium and magnesium carbonate mixture along with iron oxides. Raman spectroscopy analysis confirmed the presence of calcium carbonate scale in the calcite phase. The interior of the tubercle contained significant iron sulphide, magnetite and iron-oxy-hydroxide. A microbiological assay showed a considerable population of iron oxidizing bacteria and sulphate reducing bacteria (10⁵ to 10⁶ cfu g^?1 of deposit). As the temperature of the TFHX is in the range of 45–50°C, the microbiota isolated/assayed from the fouling deposit are designated as thermo-tolerant bacteria. The mean corrosion rate of the CS coupons exposed online was ～2.0 mpy and the microbial counts of various corrosion causing bacteria were in the range 10³ to 10⁵ cfu ml^?1 in the cooling water and 10⁶ to 10⁸ cfu ml^?1 in the biofilm.