Valorization of cotton stalks by fast pyrolysis and fixed bed air gasification for syngas production as precursor of second generation biofuels and sustainable agriculture

In the present study, the potential of cotton stalks utilization for H(2) and syngas production with respect to CO(2) mitigation, by means of thermochemical conversion (pyrolysis and gasification) was investigated. Pyrolysis was conducted at temperature range of 400-760 degrees C and the main parametric study concerned the effect of temperature on pyrolysis product distribution. Atmospheric pressure, air gasification at 750-950 degrees C for various lambda (0.02-0.07) was also studied. Experimental results showed that high temperature favors gas production in both processes; while low lambda gasification gave high gas yield. Syngas (CO and H(2)) was increased with temperature, while CO(2) followed an opposite trend. By pyrolysis, higher H(2) concentration in the produced gas (approximately 39% v/v) was achieved and at the same time lower amounts of CO(2) produced, compared to air gasification.     

Assessment of black liquor gasification in supercritical water

Supercritical water gasification of black liquor (waste pulping chemicals) has been examined. The aim was to evaluate the feasibility of using this technique to convert such bio-based waste to value added fuel products, as well as recovery of pulping materials. Supercritical gasification may improve overall process efficiency by eliminating the energy intensive evaporation step necessary in conventional process and product gas obtained at high pressure may be ready for utilization without any compression requirement. Appropriate operating parameters, including pressure, temperature, feed concentration, and reaction time, which would yield the highest conversion and energy efficiency were determined. Reaction was performed in a quartz capillary heated in a fluidized bed reactor. Results indicated that pressure between 220 and 400 atm has insignificant influence on the gas products and extent of carbon conversion. Increasing temperature and residence time between 375-650 degrees C and 5-120 s resulted in greater gas production, overall carbon conversion, and energy efficiency. Maximum conversion to H(2), CO, CH(4), and C(2)H(X) was achieved at the highest temperature and longest residence time tested showing an overall carbon conversion of 84.8%, gas energy content of 9.4 MJ/m(3) and energy conversion ratio of 1.2. Though higher carbon conversion and energy conversion ratio were obtained with more dilute liquor, energy content was lower than for those with higher solid contents. Due to anticipated complex design and high initial investment cost of this operation, further studies on overall feasibility should be carried out in order to identify the optimum operating window for this novel process.     

Gasification of palm empty fruit bunch in a bubbling fluidized bed: a performance and agglomeration study

Gasification of palm empty fruit bunch (EFB) was investigated in a pilot-scale air-blown fluidized bed. The effect of bed temperature (650-1050 °C) on gasification performance was studied. To explore the potential of EFB, the gasification results were compared to that of sawdust. Results showed that maximum heating values (HHV) of 5.37 and 5.88 (MJ/Nm3), dry gas yield of 2.04 and 2.0 (Nm3/kg), carbon conversion of 93% and 85 % and cold gas efficiency of 72% and 71 % were obtained for EFB and sawdust at the temperature of 1050 °C and ER of 0.25. However, it was realized that agglomeration was the major issue in EFB gasification at high temperatures. To prevent the bed agglomeration, EFB gasification was performed at temperature of 770±20 °C while the ER was varied from 0.17 to 0.32. Maximum HHV of 4.53 was obtained at ER of 0.21 where no agglomeration was observed.     

Experimental study on effects of moisture content on combustion characteristics of simulated municipal solid wastes in a fixed bed

A fixed-bed experimental reactor was employed to reveal the combustion characteristics in simulated municipal solid waste (MSW) beds. Temperature distributions, ignition front velocity, bed weight were measured during combustion and gas analysis was also performed for O2, CO2, CO, CxHy, NO, HCN. The moisture content in MSW was varied. For higher moisture content, the drying of material was finished much later and the ignition front temperatures, ignition front velocity and overall burning rate were found to drop. The average concentration of CO and CO2 from the bed was inversely proportional to the moisture level, and the highest concentrations of CO and CxHy were observed at middle level of investigated fuel moisture content. Measurements showed that NO and HCN emitted from the bed and reached the peaks simultaneously with the volatile matters, and the conversion ratio of fuel nitrogen to NO and average concentration of NO decreased with increasing moisture content.     

Investigation of nickel supported catalysts for the upgrading of brown peat derived gasification products

A gasification test rig was designed in which peat was gasified under nitrogen over a temperature range 25-550 degrees C at 5 degrees C min(-1). The gasification unit resulted in 35.5 wt% of the carbon present in the peat being converted to a volatile fraction. The volatile fraction was transferred to a secondary catalytic reforming reactor at 800 degrees C. The thermal effect of the second reactor resulted in an increase in the CO, CO2 and CH4 content of the volatile fraction, a syngas ratio of 0.75 and a higher heating value (HHV) of 26.5 MJ kg(-1). Several nickel-supported catalysts were investigated with the intention that they should give an increase in the conversion of the condensable hydrocarbons in the volatile fraction to CO, CO2 and CH4, and a resultant gas stream suitable for use in an integrated gasification combined cycle plant (IGCC) (i.e. syngas ratio 2:1, low methane content and better HHV). Alumina-supported nickel catalysts investigated gave the highest activities and co-precipitated Ni/Al catalysts were most active. A Ni/Al 3:17 catalyst increased the conversion of the hydrocarbons to 91.5%, gave a syngas ratio of 1.81:1, increased the HHV by a factor of 5.3 and completely eliminated methane from the gas stream.     

Performance of CaO and MgO for the hot gas clean up in gasification of a chlorine-containing (RDF) feedstock

Calcined limestone (CaO) and calcined dolomite (CaO.MgO) were tested at bench scale to study their usefulness in cleaning hot raw gas from a fluidized bed gasifier of a synthetic or simulated refuse-derived fuel (RDF) with a high (3 wt%) content in chlorine. In the gas cleaning reactor two main reactions occurred simultaneously: the elimination of HCl and the elimination of tar by steam reforming. The elimination of HCl formed CaCl2 and MgCl2 with melting points below the high (above 800 degrees C) temperatures required for the simultaneous tar elimination reaction. So, the CaO-based particles progressively melted and the catalytic gas cleaning reactor became a compact, agglomerated or glued, cake. Therefore, the life and usefulness of the CaO-based solids used was very low. Nevertheless, and to further avoid these problems, some positive guidelines for future research are proposed here.     

Two-stage steam gasification of waste biomass in fluidized bed at low temperature: parametric investigations and performance optimization

Steam gasification of waste biomass has been studied in a two-stage fluidized bed reactor, which has the primary pyrolysis fluidized bed using silica sand as bed material and the secondary reforming fixed bed with catalyst. The main objectives are parametric investigation and performance improvement especially at low temperature of around 600 °C using the wood chip and the pig manure compost as feedstock. Main operating variables studied are pyrolysis temperature, catalytic temperature, steam/biomass-C ratio, space velocity and different catalyst. Reaction temperatures and steam/C ratio have important role on the gasification process. About 60 vol.% H2 (dry and N2 free) and about 2.0 Nm3/kg biomass (dry and ash free basis) can be obtained under good conditions. Compared to Ni/Al2O3, Ni/BCC (Ni-loaded brown coal char) has a better ability and a hopeful prospect for the stability with coking resistance.     

Feasibility study of a pilot-scale sewage treatment system combining an up-flow anaerobic sludge blanket (UASB) and an aerated fixed bed (AFB) reactor at ambient temperature

A feasibility test of a 17 m3-pilot-scale sewage treatment system was carried out by continuous feeding of raw municipal sewage under ambient temperature conditions. The system consisted of a UASB and an aerated fixed bed reactor. Some of the effluent from the fixed bed reactor was returned to the UASB influent in order to provide a sulfate source. The total BOD of 148-162 mg l(-1) in the influent was reduced to a more desirable 11-25 mg l(-1) in the final effluent. The levels of methane-producing activity from acetate and H2/CO2 gas at 10 degrees C were only 2% and 0% of those at 35 degrees C, respectively. On the other hand, the sulfate-reducing activity levels of the UASB sludge were relatively high at 10 degrees C, for example, 18% for acetate and 9% for H2/CO2 gas, compared to the activity levels at 35 degrees C. Therefore, BOD oxidization by sulfate reduction in the UASB was greater than that by methane production under low temperature conditions. This sulfate-reducing activity tended to be proportional to the copy number of adenosine-5'-phosphosulfate (APS) reductase genes in DNA extracted from the sludge.     

The effect of the particle size of alumina sand on the combustion and emission behavior of cedar pellets in a fluidized bed combustor

A combustion experiment with cedar pellet fuel was carried out in a semi-pilot scale bubbling fluidized bed combustor. The effects of temperature, fluidized velocity, and bed material particle size on the emission of NOx, CO, and CO2 were investigated. The variations in the temperature profile and gas concentration in the vertical and horizontal directions of the combustor were also studied. The results showed that high temperature can improve the combustion efficiency and decrease CO emission. Moreover, increasing the fluidized velocity suppressed CO formation. In addition to temperature and fluidized velocity, the bed material also played an important role during cedar pellet combustion. Coarse bed materials were better than fine materials. In these test runs, the CO emission varied from 20 to 189 ppm, CO2 emission ranged from 5.7% to 19.5%, while NOx emission was quite stable at about 220 ppm.     

An experimental study on biomass air-steam gasification in a fluidized bed

The characteristics of biomass air-steam gasification in a fluidized bed are studied in this paper. A series of experiments have been performed to investigate the effects of reactor temperature, steam to biomass ratio (S/B), equivalence ratio (ER) and biomass particle size on gas composition, gas yield, steam decomposition, low heating value (LHV) and carbon conversion efficiency. Over the ranges of the experimental conditions used, the fuel gas yield varied between 1.43 and 2.57 Nm3/kg biomass and the LHV of the fuel gas was between 6741 and 9143 kJ/Nm3. The results showed that higher temperature contributed to more hydrogen production, but too high a temperature lowered gas heating value. The LHV of fuel gas decreased with ER. Compared with biomass air gasification, the introduction of steam improved gas quality. However, excessive steam would lower gasification temperature and so degrade fuel gas quality. It was also shown that a smaller particle was more favorable for higher gas LHV and yield.     

Microbiology of synthesis gas fermentation for biofuel production

A significant portion of biomass sources like straw and wood is poorly degradable and cannot be converted to biofuels by microorganisms. The gasification of this waste material to produce synthesis gas (or syngas) could offer a solution to this problem, as microorganisms that convert CO and H2) (the essential components of syngas) to multicarbon compounds are available. These are predominantly mesophilic microorganisms that produce short-chain fatty acids and alcohols from CO and H2. Additionally, hydrogen can be produced by carboxydotrophic hydrogenogenic bacteria that convert CO and H2O to H2 and CO2. The production of ethanol through syngas fermentation is already available as a commercial process. The use of thermophilic microorganisms for these processes could offer some advantages; however, to date, few thermophiles are known that grow well on syngas and produce organic compounds. The identification of new isolates that would broaden the product range of syngas fermentations is desirable. Metabolic engineering could be employed to broaden the variety of available products, although genetic tools for such engineering are currently unavailable. Nevertheless, syngas fermenting microorganisms possess advantageous characteristics for biofuel production and hold potential for future engineering efforts.     

Experimental studies on producer gas generation from wood waste in a downdraft biomass gasifier

A process of conversion of solid carbonaceous fuel into combustible gas by partial combustion is known as gasification. The resulting gas, known as producer gas, is more versatile in its use than the original solid biomass. In the present study, a downdraft biomass gasifier is used to carry out the gasification experiments with the waste generated while making furniture in the carpentry section of the institute’s workshop. Dalbergia sisoo, generally known as sesame wood or rose wood is mainly used in the furniture and wastage of the same is used as a biomass material in the present gasification studies. The effects of air flow rate and moisture content on biomass consumption rate and quality of the producer gas generated are studied by performing experiments. The performance of the biomass gasifier system is evaluated in terms of equivalence ratio, producer gas composition, calorific value of the producer gas, gas production rate, zone temperatures and cold gas efficiency. Material balance is carried out to examine the reliability of the results generated. The experimental results are compared with those reported in the literature.     

Low temperature catalytic gasification of pig compost to produce H2 rich gas

The low temperature catalytic gasification of pig compost before and after acid washing was carried out to produce H2 rich gas using a two-stage fixed-bed reactor. Little effect of the minerals on the manure pyrolysis is determined. Under the presence of Ni/Al2O3 catalyst nearly all the tarry matters were cracked into H2, CO, CO2 and residual carbon. High H2 and CO yields were obtained by low temperature catalytic steam gasification. Acid washing results in the decrease in the content of the ease-hydrolyzed organic components, which volatilize at low temperature. The change in the gas yields from the manure during catalytic decomposition is in accordance with its pyrolysis behavior.     

Anaerobic digestion of coffee waste by two-phase methane fermentation with slurry-state liquefaction

Anaerobic digestion of components of coffee waste was investigated. When the coffee waste was treated by a liquefaction process only, the degradation efficiency was 42%, taking into account the soluble materials that adhered to the surface of the waste. However, in a two-phase anaerobic digestion system consisting of liquefaction and gasification processes, the degradation efficiency increased to 70%. The components of coffee waste, namely, materials that could be eluted by a mixture of alcohol and benzene (hereafter called alcohol-benzene soluble materials), holocellulose and lignin, were degraded by 91%, 70% and 45%, respectively. The gas yield was 451 ml/g degraded coffee waste and 28.2% of the carbon in the waste was converted to biogas. The methane content in the gas evolved from the gasification reactor was high, being 66% (v/v).     

Study on biomass circulation and gasification performance in a clapboard-type internal circulating fluidized bed gasifier

We investigated the solid particle flow characteristics and biomass gasification in a clapboard-type internal circulating fluidized bed reactor. The effect of fluidization velocity on particle circulation rate and pressure distribution in the bed showed that fluidization velocities in the high and low velocity zones were the main operational parameters controlling particle circulation. The maximum internal circulation rates in the low velocity zone came almost within the range of velocities in the high velocity zone, when u_H/u_mf = 2.2–2.4 for rice husk and u_H/u_mf = 3.5–4.5 for quartz sand. In the gasification experiment, the air equvalence ratio (ER) was the main controlling parameter. Rice husk gasification gas had a maximum heating value of around 5000 kJ/m³ when ER = 0.22–0.26, and sawdust gasification gas reached around 6000–6500 kJ/m³ when ER = 0.175–0.24. The gasification efficiency of rice husk reached a maximum of 77% at ER = 0.28, while the gasification efficiency of sawdust reached a maximum of 81% at ER = 0.25.     

Combustion characteristics of different parts of corn straw and NO formation in a fixed bed

Experiments with five samples of corn straw were carried out on a one-dimensional bench combustion test rig. The bed temperature distribution and the mass loss of fuel and gas components such as O2, CO, CO2 and NO were measured in the bed. The combustion of corn straw occurred in two stages, ignition front propagation and char oxidation. The average burning rate increased with an increase in the primary air flow until a critical point was reached, beyond which a further increase in the primary air flow resulted in a decreased burning rate. The mean concentration of NO reached a minimum value and then increased with increased primary air flow. The time taken for the drying front to reach the bottom of the bed was 800 s, 700 s, and 500 s; the temperatures in the high bed temperature zones were 900-935 degrees C, 800-850 degrees C and 700-743 degrees C; and the maximum concentrations of NO were 725 ppmv, 1287 ppmv, and 2730 ppmv, for whole corn stalks, hollow corn stalks and flaked corn stalks, respectively. The maximum concentrations of CO and NO were quite different between samples. There was only one peak in the distribution of NO concentration for sample B, but there were two peaks for whole corn stalks and sample A.     

Experimental study on air-stream gasification of biomass micron fuel (BMF) in a cyclone gasifier

Based on biomass micron fuel (BMF) with particle size of less than 250 microm, a cyclone gasifier concept has been considered in our laboratory for biomass gasification. The concept combines and integrates partial oxidation, fast pyrolysis, gasification, and tar cracking, as well as a shift reaction, with the purpose of producing a high quality of gas. In this paper, experiments of BMF air-stream gasification were carried out by the gasifier, with energy for BMF gasification produced by partial combustion of BMF within the gasifier using a hypostoichiometric amount of air. The effects of ER (0.22-0.37) and S/B (0.15-0.59) and biomass particle size on the performances of BMF gasification and the gasification temperature were studied. Under the experimental conditions, the temperature, gas yields, LHV of the gas fuel, carbon conversion efficiency, stream decomposition and gasification efficiency varied in the range of 586-845 degrees C, 1.42-2.21 N m(3)/kg biomass, 3806-4921 kJ/m(3), 54.44%-85.45%, 37.98%-70.72%, and 36.35%-56.55%, respectively. The experimental results showed that the gasification performance was best with ER being 3.7 and S/B being 0.31 and smaller particle, as well as H(2)-content. And the BMF gasification by air and low temperature stream in the cyclone gasifier with the energy self-sufficiency is reliable.     

Hydrogen sulfide removal by immobilized Thiobacillus novellas on SiO2 in a fluidized bed reactor

The removal of hydrogen sulfide (H2S) from aqueous media was investigated using Thiobacillus novellas cells immobilized on a SiO2 carrier (biosand). The optimal growth conditions for the bacterial strain were 30 degrees C and initial pH of 7.0. The main product of hydrogen sulfide oxidation by T. novellus was identified as the sulfate ion. A removal efficiency of 98% was maintained in the three-phase fluidized-bed reactor, whereas the efficiency was reduced to 90% for the two-phase fluidized-bed reactor and 68% for the two-phase reactor without cells. The maximum gas removal capacity for the system was 254 g H2S/m3/h when the inlet H2S loading was 300 g/m3/h (1,500 ppm). Stable operation of the immobilized reactor was possible for 20 days with the inlet H2S concentration held to 1,100 ppm. The fluidized bed bioreactor appeared to be an effective means for controlling hydrogen sulfide emissions.     

Comparison of non-catalytic and catalytic fast pyrolysis of corncob in a fluidized bed reactor

Fast pyrolysis of corncob with and without catalyst was investigated in a fluidized bed to determine the effects of pyrolysis parameters (temperature, gas flow rate, static bed height and particle size) and a HZSM-5 zeolite catalyst on the product yields and the qualities of the liquid products. The result showed that the optimal conditions for liquid yield (56.8%) were a pyrolysis temperature of 550 degrees C, gas flow rate of 3.4 L/min, static bed height of 10 cm and particle size of 1.0-2.0mm. The presence of the catalyst increased the yields of non-condensable gas, water and coke, while decreased the liquid and char yields. The elemental analysis showed that more than 25% decrease in oxygen content of the collected liquid in the second condenser with HZSM-5 was observed compared with that without catalyst. The H/C, O/C molar ratios and the higher heating value of the oil fraction in the collected liquid with the catalyst were 1.511, 0.149 and 34.6 MJ/kg, respectively. It was indicated that the collected liquid in the second condenser had high qualities and might be used as transport oil.     

Emission performance and combustion efficiency of a conical fluidized-bed combustor firing various biomass fuels

This paper summarizes the results of an experimental study on combustion of three distinct biomass fuels (sawdust, rice husk and pre-dried sugar cane bagasse) in a single fluidized-bed combustor (FBC) with a conical bed using silica sand as the inert bed material. Temperature, CO, NO and O2 concentrations along the combustor height as well as in flue (stack) gas were measured in the experimental tests. The effects of fuel properties and operating conditions (load and excess air) on these variables were investigated. Both CO and NO axial profiles were found to have a maximum whose location divides conventionally the combustor volume into formation (lower) and reduction (upper) regions for these pollutants. Based on CO emission and unburned carbon content in fly ash, the combustion efficiency of the conical FBC was quantified for the selected biomass fuels fired under different operating conditions.