Anaerobic membrane reactor with phase separation for the treatment of cheese whey

Two-phase anaerobic digestion of cheese whey was investigated in a system consisting of a stirred acidogenic reactor followed by a stirred methanogenic reactor, the latter being coupled to a membrane filtration system to enable removal of soluble effluent whilst retaining solids. The acidogenic reactor was operated at a hydraulic retention time (HRT) of one day, giving maximum acidification of 52.25% with up to 5 g/l volatile fatty acids, of which 63.7% was acetic acid and 24.7% was propionic acid. The methanogenic reactor received an organic load up to 19.78 g COD/ld, corresponding to a HRT of 4 days, at which 79% CODs and 83% BOD(5) removal efficiencies were obtained. Average removals of COD, BOD(5) and TSS in the two-phase anaerobic digestion process were 98.5%, 99% and 100%, respectively. The daily biogas production exceeded 10 times reactor volume and biogas methane content was greater than 70%.     

The effect of landfill age on municipal leachate composition

The influence of municipal landfill age on temporal changes in municipal leachate quality on the basis of elaboration of 4 years monitoring of leachate from landfill in Wysieka near Bartoszyce (Poland) is presented in this study. In leachate, concentrations of organic compounds (COD, BOD(5)), nutrients (nitrogen, phosphorus), mineral compounds, heavy metals and BTEX were investigated. It was shown that the principal pollutants in leachate were organics and ammonia - as landfill age increased, organics concentration (COD) in leachate decreased from 1,800 mg COD/l in the second year of landfill exploitation to 610 mg COD/l in the sixth year of exploitation and increase of ammonia nitrogen concentration from 98 mg N(NH)/l to 364 mg N(NH4) /l was observed. Fluctuation of other indexes (phosphorus, chlorides, calcium, magnesium, sulfate, dissolved solids, heavy metals, BTEX) depended rather on season of the year (seasonal variations) than landfill age. Moreover, the obtained data indicate that despite of short landfill's lifetime some parameters e.g. high pH (on average 7.84), low COD concentration (<2,000 mg COD/l), low BOD(5)/COD ratio (<0.4) and low heavy metal concentration, indicated that the landfill was characterized by methanogenic conditions already at the beginning of the monitoring period.     

Treatment of wastewater containing Cl2 residue by packed cage rotating biological contactor (RBC) system

A packed cage rotating biological contactor (RBC) system was applied to treat wastewater containing Cl2 residue with concentration even up to 20 mg/L. However, Cl2 exhibited a negative effect on the efficiency of the system as evidenced by the decrease in the growth of bio-film. It could be concluded that the removal efficiency of the system decreased with the increase of Cl2 concentration or Cl2 loading. Due to inhibition of bio-film growth by the effects of Cl2 residue, the effluent suspended solids (SS) of the system was decreased. The bio-film was easily detached from the media under high growth rate conditions resulting in an increase of effluent SS. The COD and BOD5 removal efficiencies of the system under the highest organic and Cl2 loadings of 4.07 g BOD5/m2 d and 203.6 mg Cl2/m2 d, respectively, were 58.0+/-3.2% and 60.7+/-3.9%, respectively, while they were up to 83.3+/-1.8% and 85.8+/-2.0%, respectively, under the lowest organic and Cl2 loading of 2.04 g BOD5/m2 d and 25.5 mg Cl2/m2 d. However, the effluent SS of the system under above operating conditions was lower than 20 mg/L.     

Converting corn wet-milling effluent into high-value fungal biomass in a biofilm reactor

Rhizopus microsporus was grown in an attached growth system using corn wet-milling effluent as a growth medium. This strain was chosen due to its ability to effectively degrade organic matter in corn wet-milling effluent and for its properties to produce significant levels of protein, chitin and chitosan. Fungal growth and organic removal efficiency were examined under both aseptic and non-aseptic conditions with and without nutrient supplementation. Plastic composite support (PCS) tubes, composed of 50% (w/w) polypropylene (PP) and 50% (w/w) agricultural products were used as support media. Significantly higher organic removal measured as chemical oxygen demand (COD) and biomass yield were observed in the bioreactor with PCS tubes than in two control bioreactors; that is with PP tubes alone and suspended growth (without support media). This confirmed that the PCS support medium with agricultural components enhanced fungal growth and organic removal. The results showed that supplementation of nutrients (e.g., mineral salts) under aseptic conditions enhanced the COD removal from 50% to 55% and observed biomass yield from 0.11 to 0.16 g (dry-weight)/g COD(removed) (i.e., from 0.10 to 0.14 g volatile solids (VS)/g COD(removed) approximately). Non-aseptic operation without nutrient supplementation resulted in an observed biomass yield of 0.32 g volatile suspended solids (VSS)/g COD(removed) with no significant improvement in COD removal ( approximately 53%); whereas with nutrient supplementation, the observed biomass yield increased to 0.56 g VSS/g COD(removed) and COD removal improved to 85%. The fungal system was able to degrade the organic matter with concomitant production of high-value fungal biomass. This is the first study that examined the conversion of corn milling waste stream into high value fungal protein.     

Spatial distribution of metals in the constructed wetlands

Investigation of the spatial distribution of metals was conducted for two constructed wetlands used as tertiary treatment in Chia Nan University of Pharmacy and Science (CNU) and Metal Processing Industries (MPI) located in Tainan, Taiwan. These two distinguished sites were selected to compare the distribution of metals for constructed wetlands treating different types of wastewater. Along the distance, samples of water, sediment, and macrophytes were analyzed for metals including Al, Cd, Cr, Cu, Fe, Mn, Ni, Pb, and Zn. Additionally, measurements of water quality including temperature, pH, EC, ORP, DO, TSS, BOD, COD, and turbidity were performed. Results show that, at CNU, wastewater contained higher organic consititute (BOD 29.3 +/- 11.7 mg/, COD 46.7 +/- 33.6 mg/L) with low metals content. Wastewater at MPI contained low level of organic consititute (BOD 7.1 +/- 3.3 mg/L, and COD 66.0 +/- 56.5 mg/L) and higher metals content. Metals distribution of both sites showed similar results where metals in the sediments in the inlet zone have greater concentrations than other areas. The constructed wetlands can remove Cd, Cu, Ni, Pb, and Zn. However, there was no removal of Al, Cr, Fe, and Mn. A distance along the constructed wetlands had no effect on metal concentrations in macrophyte and water.     

UASB/Flash aeration enable complete treatment of municipal wastewater for reuse

A simple, efficient and cost-effective method for municipal wastewater treatment is examined in this paper. The municipal wastewater is treated using an upflow anaerobic sludge bed (UASB) reactor followed by flash aeration (FA) as the post-treatment, without implementing aerobic biological processes. The UASB reactor was operated without recycle, at hydraulic retention time (HRT) of 8 h and achieved consistent removal of BOD, COD and TSS of 60-70% for more than 12 months. The effect of FA on UASB effluent post-treatment was studied at different HRT (15, 30 and 60 min) and dissolved oxygen (DO) concentrations (low DO = 1-2 mg/L and high DO = 5-6 mg/L). The optimum conditions for BOD, COD and sulfide removal were 30-60 min HRT and high DO concentration inside the FA tank. The final effluent after clarification was characterized by BOD and COD values of 28-35 and 50-58 mg/L, respectively. Sulfides were removed by more than 80%, but the fecal coliform only by ~2 log. The UASB followed by FA is a simple and efficient process for municipal wastewater treatment, except for fecal coliform, enabling water and nutrients recycling to agriculture.     

Characteristics of the bioreactor landfill system using an anaerobic-aerobic process for nitrogen removal

A sequential upflow anaerobic sludge blanket (UASB) and air-lift loop sludge blanket (ALSB) treatment was introduced into leachate recirculation to remove organic matter and ammonia from leachate in a lab-scale bioreactor landfill. The results showed that the sequential anaerobic-aerobic process might remove above 90% of COD and near to 100% of NH4+ -N from leachate under the optimum organic loading rate (OLR). The total COD removal efficiency was over 98% as the OLR increased to 6.8-7.7 g/l d, but the effluent COD concentration increased to 2.9-4.8 g/l in the UASB reactor, which inhibited the activity of nitrifying bacteria in the subsequent ALSB reactor. The NO3- -N concentration in recycled leachate reached 270 mg/l after treatment by the sequential anaerobic-aerobic process, but the landfill reactor could efficiently denitrify the nitrate. After 56 days operation, the leachate TN and NH4+ -N concentrations decreased to less than 200 mg/l in the bioreactor landfill system. The COD concentration was about 200 mg/l with less than 8 mg/l BOD in recycled leachate at the late stage. In addition, it was found that nitrate in recycled leachate had a negative effect on waste decomposition.     

Performance of an upflow anaerobic reactor combining a sludge blanket and a filter treating sugar waste

A new hybrid reactor, the upflow blanket filter (UBF), which combined on open volume in the bottom two-thirds of the reactor for a sludge blanket and submerged plastic rings (Flexiring, Koch Inc., 235 m(2)/m(3)) in the upper one-third of the reactor volume, was studied. This UBF reactor was operated at 27 degrees C at loading rates varying from 5 to 51 g chemical oxygen demand (COD)/L d with soluble sugar wastewater (2500 mg COD/L). Maximum removal rates of 34 g COD/L d and CH(4) production rates of 7 vol/vol d [standard temperature and pressure (STP)] were obtained. The biomass activity was about 1.2 g COD/g volatile suspended solids per day. Conversion (based on effluent soluble COD) was over 93% with loading rates up to 26 g COD/L d. At higher loading rates conversion decreased rapidly. The packing was very efficient in retaining biomass.     

Electricity generation from young landfill leachate in a microbial fuel cell with a new electrode material

This study aims at evaluating the performance of a two-chambered continuously fed microbial fuel cell with new Ti–TiO₂ electrodes for bioelectricity generation from young landfill leachate at varying strength of wastewater (1–50 COD g/L) and hydraulic retention time (HRT, 0.25–2 days). The COD removal efficiency in the MFC increased with time and reached 45 % at full-strength leachate (50 g/L COD) feeding. The current generation increased with increasing leachate strength and decreasing HRT up to organic loading rate of 100 g COD/L/day. The maximum current density throughout the study was 11 A/m² at HRT of 0.5 day and organic loading rate of 67 g COD/L/day. Coulombic efficiency (CE) decreased from 57 % at feed COD concentration of 1 g/L to less than 1 % when feed COD concentration was 50 g/L. Increase in OLR resulted in increase in power output but decrease in CE.     

Effect of pH on phase separated anaerobic digestion

A pilot scale experiment was performed for a year to develop a two-phase anaerobic process for piggery wastewater treatment (COD: 6,000 mg/L, BOD: 4,000 mg/L, SS: 500 gm/L, pH 8.4, alkalinity 6,000 mg/L). The acidogenic reactor had a total volume of 3 m³, and the methanogenic reactor, an, anaerobic up-flow sludge filter, combining a filter and a sludge bed, was also of total volume 3 m³ (1.5 m³ of upper packing material). Temperatures of the acidogenic and methanogenic reactors kept at 20°C and 35°C., respectively. When the pH of the acidogenic reactor was controlled at 6.0–7.0 with HCl, the COD removal efficiency increased from 50 to 80% over a period of six months, and as a result, the COD of the final effluent fell in the range of 1,000–1,500 mg/L. BOD removal efficiency over the same period was above 90%, and 300 to 400 mg/L was maintained in the final effluent. The average SS in the final effluent was 270 mg/L. The methane production was 0.32 m³ CH₄/kg COD_removed and methane content of the methanogenic reactor was high value at 80–90%., When the pH of the acidogenic reactor was not controlled over the final two months, the pH reached 8.2 and acid conversion decreased compared with that of pH controlled, while COD removal was similar to the pH controlled operation. Without pH control, the methane content in the gas from methanogenic reactor improved to 90%, compared to 80% with pH control.     

Some properties of a sequencing batch reactor system for removal of vat dyes

Bio-sludge from a wastewater treatment plant could be used as an adsorbent of vat dye from textile wastewater. Resting bio-sludge gave a higher adsorption capacity than dead bio-sludge. The resting bio-sludge from a textile wastewater treatment plant gave relatively high COD, BOD5 and dye adsorption capacity of 364.4 +/- 4.3, 178.0 +/- 9.0 and 50.5 +/- 1.3 mg/g of bio-sludge, respectively, in synthetic textile wastewater containing 40 mg/l Vat Yellow 1. Another advantage of the bio-sludge was that, after washing with 0.1 N NaOH solution, it was reusable without any activity loss. Through treatment with a sequencing batch reactor (SBR) system, both organic and dye in STIWW could be removed. The maximum dye (Vat Yellow 1), COD, BOD5 and TKN removal efficiencies of the SBR system under an MLSS of 2000 mg/l and an HRT of three days were 98.5 +/- 1.0%, 96.9 +/- 0.7%, 98.6 +/- 0.1% and 93.4 +/- 1.3%, respectively. Although, the dye and organic removal efficiencies of the SBR system with real textile wastewater were quite low, they could be increased by adding organic matters, especially glucose. The dye, COD, BOD5 and TKN removal efficiencies of the SBR system with glucose (0.89 g/l) supplemented textile industrial wastewater were 75.12 +/- 1.2%, 70.61 +/- 3.4%, 96.7 +/- 0.0%, and 63.2 +/- 1.1%, respectively.     

Treatment of wastewater from abattoirs before land application--a review

Pre-treatments are screening, catch basins, flotation, equalization, and settlers for recovering proteins and fats from abattoir wastewater. With chemical addition, dissolved air flotation (DAF) units can achieve chemical oxygen demand (COD) reductions ranging from 32% to 90% and are capable of removing large amounts of nutrients. Aerobic trickling towers reduced soluble COD by additional 27% but did not reduced total COD. Chemical-DAF reduced 67% of total COD and soluble COD. About 40-60% of the solids or approximately 25-35% of the biological oxygen demand (BOD) load can be separated by pre-treatment screening and sedimentation. Anaerobic systems are lagoon, anaerobic contact (AC), up-flow anaerobic sludge blanket (UASB), anaerobic sequence batch reactor (ASBR), and anaerobic filter (AF) processes. Abattoir wastewater is well suited to anaerobic treatment because it is high in organic compounds. Typical reductions of up to 97% BOD, 95% SS and 96% COD are reported. UASB's average COD removal efficiencies are of 80-85%. UASB seems to be a suitable process for the treatment of abattoir wastewater, due to its ability to maintain a sufficient amount of viable sludge. Wastewater in abattoirs can be reduced by treatment of immersion chiller effluent by membrane filtration which can produce recyclable water. Total organic C can be reduced below 100mg/L, and bacteria can not pass through the membrane pores. The abattoir waste minimization options are also discussed.     

Removal of disperse dyes from textile wastewater using bio-sludge

Granular activated carbon (GAC) did not show any significant adsorption ability on the disperse dyes, while resting (living) bio-sludge of a domestic wastewater treatment plant showed high adsorption abilities on both disperse dyes and organic matter. The dye adsorption ability of bio-sludge increased by approximately 30% through acclimatization with disperse dyes, and it decreased by autoclaving. The deteriorated bio-sludge could be reused after being washed with 0.1N NaOH solution. Disperse Red 60 was more easily adsorbed onto the bio-sludge than Disperse Blue 60. The Disperse Red 60, COD, and BOD5 adsorption capacities of acclimatized, resting bio-sludge were 40.0+/-0.1, 450+/-12, and 300+/-10mg/g of bio-sludge, respectively. The GAC-SBR system could be applied to treat textile wastewater (TWW) containing disperse dyes with high dye, BOD5, COD, and TKN removal efficiencies of 93.0+/-1.1%, 88.0+/-3.1%, 92.2+/-2.7% and 51.5+/-7.0%, respectively without any excess bio-sludge production under an organic loading of 0.18 kg BOD5/m3-d. Furthermore, the removal efficiencies increased with the addition of glucose into the system. The dye, BOD5, COD, and TKN removal efficiencies of the GAC-SBR system with TWW containing 0.89 g/L glucose were 94.6+/-0.7%, 94.4+/-0.6%, 94.4+/-0.8% and 59.3+/-8.5%, respectively, under an SRT of 67+/-0.4 days.     

Slaughterhouse wastewater treatment by combined chemical coagulation and electrocoagulation process

Slaughterhouse wastewater contains various and high amounts of organic matter (e.g., proteins, blood, fat and lard). In order to produce an effluent suitable for stream discharge, chemical coagulation and electrocoagulation techniques have been particularly explored at the laboratory pilot scale for organic compounds removal from slaughterhouse effluent. The purpose of this work was to investigate the feasibility of treating cattle-slaughterhouse wastewater by combined chemical coagulation and electrocoagulation process to achieve the required standards. The influence of the operating variables such as coagulant dose, electrical potential and reaction time on the removal efficiencies of major pollutants was determined. The rate of removal of pollutants linearly increased with increasing doses of PACl and applied voltage. COD and BOD(5) removal of more than 99% was obtained by adding 100 mg/L PACl and applied voltage 40 V. The experiments demonstrated the effectiveness of chemical and electrochemical techniques for the treatment of slaughterhouse wastewaters. Consequently, combined processes are inferred to be superior to electrocoagulation alone for the removal of both organic and inorganic compounds from cattle-slaughterhouse wastewater.     

Anaerobic treatment of pre-hydrolysate liquor (PHL) from a rayon grade pulp mill: pilot and full-scale experience with UASB reactors

Pilot studies were carried out for the treatment of pre-hydrolysate liquor (PHL), a high strength effluent (COD: 70,000-80,000 mg/l) emanating from a rayon grade pulp mill using up-flow anaerobic sludge blanket reactor (UASB). Substrate inhibition was avoided with optimum COD feed of around 25,000 mg/l. This was achieved by diluting the PHL with a low strength effluent stream known as alkali back wash (ABW) available in the plant and also by partially recycling the reactor liquid outlet. An optimum organic loading rate (OLR) of 10 could be achieved with a COD reduction of 70-75%, a BOD reduction of 85-90% and a methane yield of 0.31-0.33 m3/kg of COD reduced. The pilot scale studies also revealed that addition of milk of lime (MOL) was essential for neutralization and buffering and DAP and urea to supplement the nutrients in the PHL. Based on the pilot studies, a full-scale high rate biomethanation plant was designed and erected for treating the PHL, which after some modification showed similar performance for COD, BOD reduction and methane yield.     

Removal of Zn2+ and Cu2+ by a sequencing batch reactor (SBR) system

Both resting (living) and autoclaved (dead) bio-sludges showed almost the same Cu2+ and Zn2+ adsorption capacities with synthetic industrial estate wastewater (SIEWW). The resting bio-sludge showed not only Cu2+ and Zn2+ adsorption abilities but also organic matter adsorption ability. But, the organic matter (COD and BOD5) adsorption ability of bio-sludge with SIEWW containing 60 mg/L Cu2+ was about half of that with SIEWW containing 60 mg/L Zn2+. The adsorbed Cu2+ and Zn2+ were easily eluted (70-75%) from bio-sludge with 0.1 N HNO3 and 0.1 M EDTA solutions. Bio-sludge from a wastewater treatment plant could be used as an adsorbent for metal ions (Cu2+ and Zn2+). Cu2+ and Zn2+ could repress the SBR system efficiency but its efficiency could be increased with the increase of mixed liquor suspended solids (MLSS), and Cu2+ had more effect than Zn2+ to repress the system efficiency. The SBR system showed very low removal efficiencies of the pollutants with industrial estate wastewater (IEWW), but its pollutant removal efficiencies with IEWW could be increased with the addition of glucose. The Zn2+, Cu2+, BOD5, COD and TKN removal efficiencies of the system with IEWW containing 1.27 g/L glucose, 10 mg/L Cu2+ and 10 mg/L Zn2+ under MLSS of 4500 mg/L were 92.61 +/- 0.28%, 83.77 +/- 0.93%, 98 +/- 0%, 92 +/- 0% and 78.1 +/- 0.1%, respectively.     

Performance of a three-stage aerobic RBC reactor in food canning wastewater treatment

Biological treatment using attached growth in a three-stage lab-scale rotating biological contactor (RBC) was implemented for wastewater from food cannery industries. The wastewater contained high level of organic compounds due to fish and fruit cleaning, cooking and filling processes. Nutrients available in the wastewater enhanced the growth of microorganisms and allowed the biological treatment to be effective. The RBC consisted of 54 parallel discs rotating in a reservoir and was arranged in three stages, i.e. 18 discs oriented in each stage. Effect of major operating and physical variables such as hydraulic retention time (HRT), disc submergence and disc rotational speed were examined in COD removal. For duration of 5 days, 96.4% BOD removal was achieved in batch experiment. BOD constant rate (k) and ultimate BOD were determined respectively, 0.8198 day⁻¹ and 6349 mg/l by Thomas graphical method. COD removal efficiency was increased from 85.3 to 97.4% while the HRT was increased from 24 to 48 h. The COD removal efficiency increased from 74.9 to 87.5% as the disc submergence was increased from 31 to 36%. At submergence level of 23.7%, removal efficiency was increased due to activation of second and third compartments. When the rotational speed was increased from 3 to 11 rpm, the COD removal efficiency was also increased from 62.7 to 93.7%, respectively. The stage COD removal efficiency was gradually decreased with an increase number of stage and about 88% of organic compounds were removed in the first stage of aerobic RBC, indicating that the single stage reactor may be sufficient in practical application.     

Treatment of tomato processing wastewater by an upflow anaerobic sludge blanket-anoxic-aerobic system

The main objective of this study is to assess the achievability of stringent discharge criteria i.e. BOD(5)<15 mg/L, TSS<15 mg/L and NH(4)-N<1mg/L during the treatment of tomato processing wastewater with COD of 2800-15,500 mg/L, BOD(5) of 1750-7950 mg/L, TKN of 48-340 mg/L and NH(4)-N of 21-235 mg/L. Two treatment systems, a UASB-aerobic system and a UASB-anoxic-aerobic system were tested. Furthermore due to alkalinity deficiency, in the raw wastewater, the study explored varying UASB effluent recirculation flowrates to the UASB influent to reduce additional alkalinity requirements. The UASB-anoxic-aerobic system was effective in treating tomato canning wastewater at an overall HRT of 1.75 days while achieving 98.5% BOD(5), 95.6% COD, 84% TSS and 99.5% NH(4)-N removal producing effluent BOD(5), COD, TSS, NH(4)-N, TKN, NO(2)-N, NO(3)-N and PO(4)-P of 10, 70, 15, 0.5, 3, 0, 60 and 4 mg/L, respectively. The biogas yield was 0.43 m(3)/kg COD removed.     

Evaluation of straw as a biofilm carrier in the methanogenic stage of two-stage anaerobic digestion of crop residues

Straw was evaluated as a biofilm carrier in the methanogenic stage of the two-stage anaerobic digestion of crop residues. Three reactor configurations were studied, a straw-packed-bed reactor, a glass packed-bed reactor and a reactor containing suspended plastic carriers. The reactor with the packed straw bed showed the best results. It had the highest methane production, 5.4 11(-1) d(-1), and the chemical oxygen demand (COD) removal ranged from 73-50% at organic loading rates from 2.4-25 g COD l(-1) d(-1). The degradation pattern of volatile fatty acids showed that the degradation of propionate and longer-chain fatty acids was limiting at higher organic loading rates. A stable effluent pH showed that the packed-bed reactors had good ability to withstand the variations in load and volatile fatty acid concentrations that can occur in the two-stage process. The conclusion is that straw would work very well in the intended application. A further benefit is that straw is a common agricultural waste product and requires only limited resources concerning handling and cost.     

Treatment of landfill leachate using UASB-MBR-SHARON–Anammox configuration

Leachate treatment is a challenging issue due to its high pollutant loads. There are several studies on feasible treatment methods of leachate. In the scope of this study, high organic content of young leachate was eliminated using an upflow anaerobic sludge blanket (UASB) and a membrane bioreactor (MBR) in sequence and effluent of the system was given to single reactor for high activity ammonia removal over nitrite (SHARON) and anaerobic ammonia oxidation (Anammox) reactors to remove nitrogen content. All reactors were set up at lab scale in order to evaluate the usage of these processes in sequencing order for leachate treatment. COD and TKN removal efficiencies were over 90 % in the combined processes which were operated during the study. The biodegradable portion of organic matter was removed with an efficiency of 99 %. BOD₅ concentration decreased to 50 mg/L by UASB and MBR in sequence even the influent BOD₅ concentration was over 8,000 mg/L. Although high nitrogen concentrations were observed in raw leachate, successful removal of nitrogen was accomplished by consecutive operations of SHARON and Anammox reactors. The results of this study demonstrated that with an efficient pretreatment of leachate, the combination of SHARON–Anammox processes is an effective method for the treatment of high nitrogen content in leachate.